Vestil WTJ-20 Series Instruction Manual Download Page 6

Table of Contents 

Rev. 10/30/2020 

WTJ-20 MANUAL 

Table of Contents 

Copyright 2020 Vestil Manufacturing Corp. 

Page 6 of 11 

 

SIGNAL WORDS

 

This manual uses SIGNAL WORDS to draw attention to uses of the product that could result in personal 

injuries, as well as the probable seriousness of those injuries. Other signal words call attention to uses likely to 

cause property damage. Signal words used in this manual appear below along with the definition of each word. 

   

 

 

Identifies a hazardous situation which, if not avoided, WILL  result in DEATH or SERIOUS 

INJURY.  Use of this signal word is limited to the most extreme situations. 

 

 

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS 

INJURY. 

 

 

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE 

injury

 

 

Identifies practices likely to result in product/property damage,  such as operation that might 

damage the product or other property.

 

 

SAFETY INSTRUCTIONS 

Material handling is dangerous.  Vestil strives to identify foreseeable hazards associated with the use of its 

products. However, no manual can address every conceivable risk. The end-user ultimately is responsible for 

exercising sound judgment at all times.

 

 DO not install or use the crane in areas where it will contact electrified wires. Electrocution might occur 

if the crane, hoist, or load, etc. contacts electrified wires. 

  Improper or careless operation might result in serious personal injuries. 

  ALWAYS  apply  operation, inspection,  and maintenance recommendations in 29 CFR 1910.179. Contact the 

occupational safety and health institution of the state where the crane is used for requirements applied to jib cranes.  

  DO NOT use a damaged/malfunctioning jib! Restore the crane to satisfactory condition before returning it to service. 

  DO NOT exceed the capacity of your jib. See 

SPECIFICATIONS

 table on 

p. 2

 or 

p. 3

. The weights of the load, 

hoist, trolley, rigging, and all other equipment attached to the jib must be added together to determine the net weight 

applied to the jib. The net weight must never exceed the capacity.  

  Always perform the 

FUNCTION TESTS

 (p. 8) before each use. 

  Inform all persons in the area to stay out of the area during operation. 

  NO ONE should ever stand beneath or travel under the crane when a load is suspended from it. 

  DO NOT use the jib to lift people. 

  Do not hand from, or sit on, the boom. 

  ALWAYS load the jib as recommended in 

USING THE CRANE

 

on p. 8.  Failure to properly position a load might 

cause the load to swing when it is lifted. Load swing might result in serious injury. 

  DO NOT use the crane if any label is unreadable, damaged, or missing. See 

LABELING DIAGRAM

  on  p.  10.  

Contact Vestil for replacement labels. 

  DO NOT modify the crane! Modifications automatically void the 

LIMITED WARRANTY

 on p. 11 and might make the 

crane unsafe to use. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      

                                           

ASSEMBLING THE CRANE

 

1) Insert the mast into the mast receiver. Install the 

knobs and tighten them against the mast. 

 

2) Pin the outer boom to the mast through the 

pivot holes in the boom and the pivot pin holes in 

the boom receiver. Secure the pin with a hitch pin. 

 

3) Lift the end of the boom and insert another pin 

through the selected holes (A-D) in the receiver. 

Secure it with a hitch pin. 

 

4) Slide the inner boom into the outer boom. The 

inner boom has a series of pin holes along its length. 

Review the diagrams and tables on 

page 2

 or 

page 3

 

that match your boom model. Choose a length that is 

appropriate for your application. Align the selected 

holes in the inner boom with the pin holes in the end 

of the outer boom. Insert the clevis pin and secure it 

with a hitch pin. 

 

 

 

 

 

 

Mast 

receiver 

Pivot pin 

hole 

Knob 

Outer 

boom 

Inner boom 

Hitch 

receiver 

Summary of Contents for WTJ-20 Series

Page 1: ...ent parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at http www vestilmfg com parts_info htm Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php Table of Contents Page Specifications 2 3 Exploded Views Bills of Mater...

Page 2: ... 545 5kg WTJ 20 4 DC Capacity 2 000 lb 909 1kg Net weight 243 lb 110 5kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Capacity 2 000 lb 909 1kg Net weight 256 lb 116 4kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Boom position Boom fully retracted Boom in second position Boom in third posi...

Page 3: ... 272 7kg C 1250 lb 568 2kg 950 lb 431 8kg 780 lb 354 5kg D 2000 lb 909 1kg 1500 lb 681 8kg 1200 lb 545 5kg WTJ 20 4 AC Capacity 2 000 lb 909 1kg Net weight 375 lb 170 5kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Boom position Boom fully retracted Boom in second position Boom in third position Boom fully extended A 1100 lb 500 kg 800 lb 363 ...

Page 4: ... finish 5 16 18 5 14 11059 Bolt 5 16 18UNC x 1 1 2 zinc plated 2 5 15 33006 Flat washer zinc plated USS 5 16 4 16 45286 11 hitch pin clip 1 8 x2 5 8 3 17 65076 1 8 x1 cotter pin zinc plated 1 Diagram of Fixed Installation not mounted to vehicle Step 1 Create a foundation for the jib The necessary minimum foundation requirements appear in the diagrams When the foundation is adequately cured install...

Page 5: ... 2 1 15 33008 Flat washer zinc plated USS 3 8 3 16 11103 Hex bolt Gr A zinc plated 3 8 16 x 3 4 3 17 33622 Split lock washer carbon steel medium zinc finish 3 8 3 18 45286 11 hitch pin clip 1 8 x2 5 8 3 19 65076 1 8 x1 cotter pin zinc plated 1 Diagram of Fixed Installation not mounted to vehicle Step 1 Create a foundation for the jib The necessary minimum foundation requirements appear in the diag...

Page 6: ... to satisfactory condition before returning it to service DO NOT exceed the capacity of your jib See SPECIFICATIONS table on p 2 or p 3 The weights of the load hoist trolley rigging and all other equipment attached to the jib must be added together to determine the net weight applied to the jib The net weight must never exceed the capacity Always perform the FUNCTION TESTS p 8 before each use Info...

Page 7: ... and pin it to the mast at the desired angle See BOOM ANGLE ADJUSTMENT on p 8 Confirm that the mast is able to rotate freely through the necessary range by carefully pushing the end of the boom in both directions Step 5 Connect the power cord to the power supply On DC powered units the power supply cord and pendant control cable must be plugged into the winch Step 6 Lower and raise the cable hook ...

Page 8: ... The winch will operate only while a control button is pressed Releasing a control button will stop the winch and the hook will maintain its position Lower the hook sufficiently that the load rigging can be attached to it The load center should be directly below the hook to prevent significant load swing as the load rises Proper and improper positioning is diagrammed below Improperly positioned lo...

Page 9: ...easure the throat opening of the hook and record the measurement Collate all writings and photos into a single file This file is a record of the unit in satisfactory condition INSPECTIONS MAINTENANCE Inspect and maintain the unit as described below to preserve satisfactory operability Compare all inspection results to the RECORD to determine whether a component is in satisfactory condition or requ...

Page 10: ... meter Charge battery is low 12 65V full charge 2 Cable jumps or lurches as the winch operates d Poor spooling on winch reel drum e Kink in cable d Spool out the cable Inspect it for kinks etc Respool cable onto winch reel Replace cable if damaged e Replace cable if kinks cannot be straightened 3 Winch motor hums but drum does not rotate f Overload condition g Supply voltage too low f Reduce load ...

Page 11: ...ydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the...

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