Vestil TCD Series Instruction Manual Download Page 18

Table of Contents

 

Rev. 5.7.2019 

TCD MANUAL 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Co. 

Page 18 of 20 

 

 

Troubleshooting 

 

 

  DO NOT attempt to resolve any issue discussed below UNTIL the chute is fully lowered and the 

power supply is disconnected. 

 

Contact 

Technical Service

  to discuss any issue that is not addressed in this guide or if you need assistance 

implementing a solution described in this guide. 

 

 

Issue: 

Possible cause(s): 

Solution: 

1. Power unit doesn’t run when UP 

button is pressed. 

 

 

 

 

1a.Transformer fuse is blown. 

b. No supply voltage. 

 

 

c. Upper-travel limit switch is 

engaged or bad. 

d. Faulty connection in control 

circuit. 

e. Bad control transformer. 

f. Open motor relay coil. 

g. (DC units) Low battery voltage. 

1a. Test with meter; replace if bad. 

b. Test with meter.  Check fuses, 

breakers, and overloads to determine 

the cause. 

c. Inspect and test switch.  Replace if 

bad. 

d. Test all parts of circuit with meter. 

 

e. Check for 24 VAC; replace if bad. 

f. Test with meter; replace if bad. 

g. Test with meter.  Charge battery if 

low (is motor relay LED on?) 

2.  Motor runs properly, but chute 

doesn’t move. Motor and pump are 

quiet. 

2a. Incorrect motor rotation. 

 

b. Pump failure. 

c. Low hydraulic fluid level. 

2a. Verify motor shaft rotates 

counterclockwise. 

b. Consult factory for replacement. 

c. Ensure reservoir is filled. 

3. Motor hums, chatters, or buzzes, or 

some type of squeal can be heard, 

but the chute either does not move 

or only moves very slowly. 

3a. See 2b above. 

b. Excess voltage drop to motor 

due to power wire size too small, 

wire run too long, or incoming 

voltage too low. 

c. (3-phase motors) Motor is 

“single-phasing”. 

d. Pressure relief opening at full 

pressure. 

 

e. Contamination holding open 

the lowering valve or the check 

valve. 

3a. Same as 2b. 

b. Check power installation for 

adequacy.  Check incoming voltage 

while motor is running

.  Correct 

problem(s). 

c. Determine cause of loss of voltage 

on one phase; correct. 

d. Check for structural damage or 

binding of the rollers, etc. 

 

 

Check for chute overload condition. 

e. Remove and inspect.  Clean the 

valve with mineral spirits. 

4. Chute elevates, then drifts down. 

4. See 3e above. 

4. Same as 3e. 

5. Chute lowers too slowly. 

5a. Flow control spool is stuck. 

 

 

b. Pinched hose. 

 

c. Velocity fuse locking (chute 

only slowly creeps down). 

5a. Remove plug from FC port;  push 

down on the center of the flow spool to 

ensure it moves freely. 

b. Check pressure, supply, and return 

hoses for kinks. 

c. Same as 7 (below). 

 

6. Chute lowers too quickly. 

6a. See 3e. 

b. Flow control spool is stuck. 

6a. Same as 3e. 

b. Same as 5a. 

7. Spongy or jerky chute motion. 

7. Air in the hydraulic cylinders. 

7. Bleed air per procedure described 

on p. 10 of this manual. 

Summary of Contents for TCD Series

Page 1: ...ine at http www vestilmfg com parts_info htm Table of Contents TCD M Specifications 2 TCD U Specifications 3 Signal Words 4 Hazards 4 Exploded Parts Diagrams and Bills of Materials 5 6 7 8 Power Unit...

Page 2: ...2 101 cm 6411 16 165 cm 11313 16 289 cm 537 8 137 cm 483 4 124 cm 755 8 192 cm 400 lb 182 kg 554 lb 252 kg TCD M 60 AC 41 105 cm 779 16 197 cm 13411 16 343 cm 6511 16 167 cm 603 8 154 cm 755 8 192 cm...

Page 3: ...4 165 cm 489 16 124 cm 755 8 192 cm 54 138 cm 64 163 cm 400 lb 182 kg 709 lb 322 kg TCD U 60 AC 41 105 cm 1401 4 357 cm 781 8 199 cm 5913 16 152 cm 755 8 192 cm 6513 16 168 cm 775 8 198 cm 400 lb 182...

Page 4: ...he dumper before each use according to the inspection instructions on p 16 17 DO NOT use the TCD unless it is in satisfactory condition See Record of Satisfactory Condition on p 16 17 Apply both floor...

Page 5: ...pin retainer 2 23 11103 Hex bolt gr A zinc plated 3 8 16 x 3 4 2 8 01 111 023 Bushing polygon 11 8 ID x 19 16 2 24 09 025 005 Handle formed 2 9 33456 Machinery bushing plain finish 11 8 x 10ga 6 25 34...

Page 6: ...023 Bushing polygon 11 8 ID x 19 16 2 7 33456 Machinery bushing plain finish 11 8 x 10ga 6 23 34 516 009 Weldment bracket wheel cradle right 1 8 16 001 190 Floor lock adjustable height 2 24 34 045 03...

Page 7: ...1 Stem caster PH F 8 2 S STM 2 18 37275 3 4 10 top lock nut zinc plated gr C 2 6 33 112 034 Clevis pin zinc plated 3 4 x 33 4 2 19 99 024 003 Guard cover endcap plug 2 7 34 612 004 Weldment pin retain...

Page 8: ...xible vinyl cap 2 6 01 111 023 Bushing polygon 1 1 8 ID x 1 9 16 2 19 15 025 006 Grip handle 2 7 33456 Machinery bushing plain finish 1 1 8 x 10ga 6 20 32416 Thread cutting screw slotted type F zinc p...

Page 9: ...oses and the chute remains stationary until pressure is reapplied to the system Hydraulic fluid HO150 hydraulic fluid To replenish the fluid add anti wear hydraulic fluid with a viscosity grade of 150...

Page 10: ...to escape from the bleeder valve jog the motor several more times Wait at least 5 seconds between successive jogs Close the valve once air no longer is heard or seen bubbling out of the valve At this...

Page 11: ...l components are represented with the chute in home location i e resting lowered position 115VAC Electrical Circuit Diagram 99124026 Rev D See NOTE in Table of Contents on cover page In this diagram a...

Page 12: ...on Overcurrent and short circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC NFPA 70 and local codes 3 phase electrical circuit diagram 991...

Page 13: ...2 10 15 533 014 23 black 4 AWG battery cable 1 27 23255 33687 Bolt socket head 5 16 18x1 Washer lock 5 16 4 4 11 23305 33688 33008 3 8 16x1 socket head bolt 3 8 lock washer 3 8 flat washer 2 2 2 28 15...

Page 14: ...1 16 ZB2BZ009 Contact block base 2 7 23255 33687 5 16 18 x 1 socket head bolt 5 16 lock washer 4 4 17 ZB2BE101 Contact block n o 2 8 01 116 003 Breather vent brass fitting 1 18 ZB2BA2C Operator black...

Page 15: ...the top of the bin To slide a retainer down a rail simply press on the retainer To slide a retainer up a rail release the clamp and then move the retainer Step 3 TCD M units only Push the trash bin b...

Page 16: ...chute Look for cracks damaged welds severe wear and corrosion Cylinder and limit switches Cycle the chute through a complete dumping sequence fully rotated and back to the ground When the chute reache...

Page 17: ...chute Look for cracks damaged welds severe wear and corrosion Cylinder and limit switches Cycle the chute through a complete dumping sequence fully rotated and back to the ground When the chute reache...

Page 18: ...tates counterclockwise b Consult factory for replacement c Ensure reservoir is filled 3 Motor hums chatters or buzzes or some type of squeal can be heard but the chute either does not move or only mov...

Page 19: ...partment D Label 287 on nosing of a step C Label 220 applied to both side guards A Label 725 applied to both sides of chute B Label 212 on frame A C D B A D B C Modular Power Unit MPU The labels shown...

Page 20: ...ulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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