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ADDITIONAL INSTRUCTIONS FOR BATTERY-POWERED UNITS

WARNING!

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Working with or near lead acid batteries is dangerous.  Batteries contain sulfuric acid and produce
explosive gases.  A battery explosion could result in loss of eyesight or serious burns.

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Do not smoke or allow a spark or flame near batteries.  Charge batteries in locations which are clean, dry,
and well-ventilated.  Do not lay tools or anything metallic on top of any battery.  All repairs to a battery must
be made by experienced and qualified personnel.

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When working with batteries, remove personal items such as rings, bracelets, necklaces, and watches.
Batteries can produce enough energy to weld jewelry to metal, causing a severe burn.

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Always have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

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Operating the battery with a low battery voltage can cause premature motor contact failure.

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Do not expose the lift or charger to rain or adverse conditions.

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Replace defective cords or wires immediately.

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Check the battery’s water level frequently.

BATTERY CHARGER OPERATING INSTRUCTIONS

Never operate the charger with either of the cables coiled.  Operating the unit with the cord wrapped around itself could
cause the cord to overheat, melt, and cause a short-circuit or a fire.

Plug the charger into a standard 115V receptacle.  If an extension cord must be used, keep it as short as possible.

Connection: the ribbed wire of the charger’s output cord must be connected to the battery’s negative (-) terminal.  The
non-ribbed wire must be connected to the battery’s positive (+) terminal.  Reversing this polarity will blow the charger’s
output fuse.

Caution: Remember to unplug the charger before moving the equipment.  Failure to do so could cause damage to cords,
receptacles and other equipment.

TROUBLESHOOTING

If the unit does not operate, check all of the wiring connections to make sure they’re both mechanically and electrically
sound – specifically at the battery, the motor, and at any location a wire is connected to the chassis.  Also make sure the
quick-connect plug on the end of the pendant control cord is plugged in correctly.

A fully-charged lead acid battery in good condition at room temperature should read 12.65 volts.  At 11.9 volts it is
considered to be fully discharged and in need of charging.  When checking battery voltage, wait at least 1/2 hour after the
charger has been turned off before checking the battery’s voltage.

If the motor doesn’t run, observe the green LED on the motor relay.  If it is not lit, or if the LED goes out when the “UP”
control is pressed, the battery voltage should be checked with a voltmeter.

If the batteries don’t seem to be taking a charge, check the charger’s 115V supply circuit, the charger’s 10A output fuse,
and the charger’s output with a voltmeter.  If all check okay, confirm the battery’s state of charge using a hydrometer or a
voltmeter.

Summary of Contents for HYD-10

Page 1: ...fitontheBILLOFLADING Removeallpacking andstrappingmaterial theninspecttheunitagainfordamage IF DAMAGE IS EVIDENT FILE A CLAIM WITH THE CAR RIERIMMEDIATELY WARRANTY This product is warranted for 90 DAYS from date of purchase to be free of manufacturing defects in material and workmanship The manufacturer s obligation hereun derislimitedtorepairingsuchproductsduringthewarranty period provided the pr...

Page 2: ...Wheel and Axle Rear Wheel and Axle Forks Assembly Top Deck Front Plastic Shield Back Plastic Shield QTY 1 1 1 1 4 2 2 1 1 1 1 HYD 5 ENGINEER NO 33 154 004 33 154 005 33 154 006 33 154 032 33 154 007 33 154 008 33 154 009 33 528 001 33 013 001 33 024 011 33 024 010 HYD 10 ENGINEER NO 33 154 016 33 154 017 33 154 006 33 514 018 33 154 007 33 154 008 33 154 009 33 528 001 33 013 001 33 024 013 33 024...

Page 3: ...embly HYD 5 PART NO HYD5 FP01 HYD5 FP02 HYD5 FP03 HYD5 FP04 HYD5 KITA HYD5 KITB QTY 1 1 1 1 1 1 a k Available only with purchase of kit HYD 5 ENGINEER NO 33 154 010 33 154 011 33 154 012 33 154 013 33 144 401 33 154 014 HYD 10 PART NO HYD10 FP01 HYD10 FP02 HYD10 FP03 HYD10 FP04 HYD10 KITA HYD10 KITB HYD 10 ENGINEER NO 33 154 010 33 154 018 33 154 012 33 154 013 33 144 401 33 154 014 KIT NO 1 2 3 4...

Page 4: ...s foreign material on the seat or is stuck in the open position a Outlet check valve is leaking a Foreign material stuck under pressure relief valve or under inlet check valve a Check for foreign material stuck in the deck or frame rails b Oil is low a Foreign object blocking roller travel b Release pin is not rotating to open position a Remove part of the load b Fill oil as necessary c Increase o...

Page 5: ...the platform before lowering the unit Caution Always carefully watch the lift and any load on it when it is in operation The DC powered lift is furnished with a constant pressure dead man style pushbutton control Pressing the UP pushbutton or pulling the lever up will turn on the power unit to raise the platform The platform will raise only while the control is pressed Upon releasing the control t...

Page 6: ...rd must be used keep it as short as possible Connection the ribbed wire of the charger s output cord must be connected to the battery s negative terminal The non ribbed wire must be connected to the battery s positive terminal Reversing this polarity will blow the charger s output fuse Caution Remember to unplug the charger before moving the equipment Failure to do so could cause damage to cords r...

Page 7: ... Fully lower or securely support the platform and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment E N G L I S H ...

Page 8: ... 9 10 11 12 13 14 DESCRIPTION 12 VCD power unit motor pump manifold valves 12 VCD battery 12 VCD 5 amp battery charger Battery charge indicator Solenoid start switch Key selector switch operator Contact block mounting blaock Normally closed contact block Flushpushbuttonoperator Normally open contact block Loweringvalvesolenoid Loweringvalve Hydrauliccylinder Hydraulic fluid quarts PART NUMBER H10D...

Page 9: ... any inspections or work on the unit Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment CAUTION Do not use brake fluid or jack oils in the hydraulic system If oil is needed use an anti wear hydraulic oil with a viscosity of 150 SUS at 100 F ISO 32 40 C or non syntheti...

Page 10: ...form move ment Platform won t lower Platform lowers too slowly Platform lowers too quickly Bad motor relay coil Battery voltage low Pump is failing to build pressure See last paragraph above Platform overloaded Pressure relief opening at full pressure Contamination holding open the lowering valve or the check valve See last paragraph above Excessive air in the hydraulic cylinders Solenoid coil is ...

Page 11: ...SICIÓN BAJA ANTES DE MOVER EL ELEVADOR ATTENTION LA PLATE FORME DOIT ÊTRE ABAISSÉE AVANT D ACTIVER LE MONTE CHARGE CAPA400Kgs 880lbs 1 1 2 2 Product safety signs or labels should be periodically inspected and cleaned by the product users as necessary to maintain good legibility for safe viewing distance ANSI 535 4 10 21 Contact manufacturer for replacement labels E N G L I S H ...

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