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03/10/03 

9/7/2017 

   HDD, MANUAL 

Copyright 2017 Vestil Manufacturing Co.  

 

 

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HDD-Series Hydraulic Drum Dumpers 

 

  Instruction Manual  

 

 
 

 

         

 

                                    

 

Receiving instructions: 

 

  After delivery, remove the packaging from the product. Inspect the product closely to determine whether it 
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of 
lading. If the product is undamaged, discard the packaging.

 

 

NOTE:

 

     The end-user is solely responsible for confirming that product design, installation, use, and maintenance 
comply with laws, regulations, codes, and mandatory standards applied where the product is used.

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Table of Contents 

Table of Figures

 

 

Product Specifications……………………........... 2-3    

FIG. 1: HDD-36-S exploded parts diagram………………..  5 

Signal Words……….………………..................... 4 

FIG. 2: HDD-48-S exploded parts diagram………………..  5 

Safe Use Recommendations……...................... 4 

FIG. 3: HDD-60-S exploded parts diagram………………..  6 

Installation Instructions…………………………... 11 

FIG. 4: HDD-72-S exploded parts diagram………………..  6 

Loading the Dumper……………………………… 11 

FIG. 5: HDD-36-P exploded parts diagram..………..…….. 7 

Inspections………………………………………… 11-12 

FIG. 6: HDD-48-P exploded parts diagram……………...... 8 

Power unit operation……………………….......... 12-13 

FIG. 7: HDD-60-P exploded parts diagram……………...... 9 

Troubleshooting guide…………………………… 23 

FIG. 8: HDD-72-S exploded parts diagram……………..... . 10 

Labeling Diagram…….…………………………… 24 

FIG. 9: Hydraulic Circuit Diagram………………………..... . 13 

Limited warranty………………………………….. 25   

FIGS. 10A-10F: Electrical Circuit Diagrams……………….. 14-19  

 

 

 

 

FIG. 11: Motor Lead Diagrams & Transformer diagram…. 20 

 

 

 

 

FIGS. 12A-12B: Modular Power Unit parts diagram…….. . 21-22 

Vestil Manufacturing Corp. 

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

Web: 

www.vestilmfg.com

      e-mail: 

[email protected]

 

Summary of Contents for HDD Series

Page 1: ...HDD 36 S exploded parts diagram 5 Signal Words 4 FIG 2 HDD 48 S exploded parts diagram 5 Safe Use Recommendations 4 FIG 3 HDD 60 S exploded parts diagram 6 Installation Instructions 11 FIG 4 HDD 72 S...

Page 2: ...1 2 1 500 lb 786 lb HDD 48 7 S 48 9 3 4 14 72 116 71 1 2 750 lb 800 lb HDD 48 10 S 48 9 3 4 14 72 116 71 1 2 1 000 lb 792 lb HDD 48 15 S 48 9 3 4 14 72 116 71 1 2 1 500 lb 814 lb HDD 60 7 S 60 9 3 4 1...

Page 3: ...4 711 2 750 lb 864 lb HDD 48 10 P 48 9 3 4 14 72 1 2 116 3 4 71 1 2 1 000 lb 862 lb HDD 48 15 P 48 93 4 14 721 2 1163 4 711 2 1 500 lb 880 lb HDD 60 7 P 60 93 4 14 841 2 1371 4 80 750 lb 1 019 lb HDD...

Page 4: ...e manual whenever necessary to refresh your understanding of proper use and maintenance procedures ONLY use the dumper as a means for mechanically emptying drum ALWAYS properly load the dumper accordi...

Page 5: ...o push buttons 1 6 09 145 020 Threaded pipe cap 2 13 09 514 131 Weldment frame stationary 1 7 01 022 021 Switch limit roller arm 1 Item Part no Description Quantity 1 09 514 129 Weldment frame station...

Page 6: ...nc plated 1 4 20 1 10 22805 Elevator bolt limit switch 1 11 09 545 031 Weldment subassembly chute 1 12 13365 3 4 10 UNC x 3 zinc plated 5 bolt 4 13 99 158 008 Modular power unit w out push buttons 1 I...

Page 7: ...008 Modular power unit no push buttons 1 19 09 525 009 Weldment handle bracket right 1 6 37039 Nylock nut zinc plated 3 4 10 4 20 16 025 028 Handle push handles chromed 1 7 24 612 003 Pin assembly cyl...

Page 8: ...t zinc plated 3 4 10 4 19 16 132 216 Caster 8 glass filled nylon 2 6 24 612 003 Pin assembly cylinder 1 20 16 132 262 6 x 2 glass filled nylon swivel caster 2 7 09 145 020 Threaded pipe cap 25 21 1100...

Page 9: ...7039 Nylock nut zinc plated 3 4 10 4 19 16 132 216 Caster 8 glass filled nylon 2 6 24 612 003 Pin assembly cylinder 1 20 16 132 262 6 x 2 glass filled nylon swivel caster 2 7 09 145 020 Threaded pipe...

Page 10: ...embly cylinder 1 19 16 132 216 Caster 8 glass filled nylon 2 6 09 145 020 Threaded pipe cap 2 20 16 132 262 6 x 2 glass filled nylon swivel caster 2 7 01 022 021 Switch limit roller arm 1 21 36104 5 1...

Page 11: ...ile the relief valve is open the piston cannot extend Consequently the chute will not move 5 Return the chute to the loading position press the black lower button on the controller to retract the pist...

Page 12: ...electric motor Several displacements are available to match the horsepower of the motor selected Check valve prevents backflow of fluid through the pump and to the reservoir Because fluid can only flo...

Page 13: ...extremely slowly or does not lower air in the cylinders might be the culprit Air in the hydraulic system causes the velocity fuse to close which traps oil in the cylinder To overcome this problem air...

Page 14: ...9124017 Rev D NOTE In this diagram all components are represented with the chute in home location i e resting lowered position NOTE Overcurrent and short circuit protection should be provided by the e...

Page 15: ...uit Diagram 09124014 Rev C NOTE Overcurrent and short circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC NFPA 70 and local codes NOTE In t...

Page 16: ...is diagram all components are represented with the chute in home location i e resting lowered position 208 230 460 VAC 2 HP 7 8 6 2 3 1 FLA 1725 RPM OR 208 230 460 VAC 2 HP 5 6 2 8 FLA 3450RPM NOTE Ov...

Page 17: ...v C NOTE In this diagram all components are represented with the chute in home location i e resting lowered position NOTE Overcurrent and short circuit protection should be provided by the end user in...

Page 18: ...are represented with the chute in home location i e resting lowered position 208 230 460 VAC 2 HP 7 8 6 2 3 1 FLA 1725 RPM OR 208 230 460 VAC 2 HP 5 6 2 8 FLA 3450RPM NOTE Overcurrent and short circu...

Page 19: ...hort circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC NFPA 70 and local codes NOTE In this diagram all components are represented with t...

Page 20: ...connection diagrams for all 0 5HP 0 75HP 3hp single phase motors and for all 2HP 5 5HP and 6 5HP three phase motors Attach thermostat leads to 1 Grounded side of the transformer secondary and 2 Motor...

Page 21: ...e 1 4 20x1 2 10 15 533 014 23 black 4 AWG battery cable 1 27 23255 33687 Bolt socket head 5 16 18x1 Washer lock 5 16 4 4 11 23305 33688 33008 3 8 16x1 socket head bolt 3 8 lock washer 3 8 flat washer...

Page 22: ...Motor brace 1 16 ZB2BZ009 Contact block base 2 7 23255 33687 5 16 18 x 1 socket head bolt 5 16 lock washer 4 4 17 ZB2BE101 Contact block n o 2 8 01 116 003 Breather vent brass fitting 1 18 ZB2BA2C Ope...

Page 23: ...Motor hums chatters or buzzes or some type of squeal can be heard but the chute does not move or only moves very slowly 3a See 2b above b Excess voltage drop to motor due to power wire size too small...

Page 24: ...or not easily readable A D C E F C B F A Label 287 model capacity serial no B Label 221 risk of electric shock C Label 824 both sides of chute Keep clear when in use E Label 208 both sides of frame K...

Page 25: ...ts in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions we...

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