Vestil EHLTP-4864-2-60-D2 Manual Download Page 10

Table of Contents

 

Rev. 9/10/2020 

EHLTP-4864-2-60-D2 MANUAL 

 

Table of Contents

 

Copyright 2020 Vestil Manufacturing Corp.                                                               Page 10 of 12 

TROUBLESHOOTING GUIDE 

 

Identify all potential hazards and comply with applicable safety procedures before 

beginning work.

 

 

Remove all  loads from the platform  and install the maintenance props before beginning 

any inspection or service on the lift table.

 

Only qualified individuals trained to understand mechanical devices, electrical and hydraulic circuits, and the 

hazards associated with them, should troubleshoot or repair this equipment. 

Contact 

TECHNICAL SERVICE

 for any problems not addressed in this manual. ALWAYS have the product serial 

number or model number on hand when calling the factory. 

 

PROBLEM 

POSSIBLE CAUSES 

ACTION 

Power unit doesn’t run when “UP” 

button is pressed. 

Transformer fuse is blown. 

Test with meter. Replace if bad. 

No supply voltage. 

Test with meter. Check fuses, breakers, 

and overloads to determine the cause 

Upper-travel limit switch is engaged or 

bad. 

Inspect and test switch. Replace if bad. 

Bad control transformer. 

Check for 24 VAC at secondary. Replace if 

bad. 

Bad motor relay coil. 

Test with meter. Replace if bad. 

Bad solenoid start switch (DC units). 

The green LED on motor relay will be off, 

or will turn off when the UP pushbutton is 

pressed. 

Battery voltage low (DC units). 

Test with meter. Charge battery if low (is 

the motor relay LED on?) 

Motor runs but platform doesn’t 

move. Power unit not noisy. 

Motor rotation is wrong (AC-powered units 

only). 

Verify the motor runs CW, opposite the 

shaft end. 

Pump is failing to produce pressure. 

Consult factory. 

Motor hums or pump squeals, but 

the platform does not move, or the 

platform moves only slowly. 

Pump is failing to produce pressure. 

Consult factory. 

Excess voltage drop to motor, due to 

power wire size too small, wire run to 

long, or incoming voltage too low. 

Check the power installation for adequacy. 

Check the incoming voltage 

while the 

motor is running

. Correct any problems 

found. 

Motor is “single-phasing”. 

Determine and correct cause of voltage 

loss on phase. 

Pressure relief opening at full pressure. 

Check for structural damage or binding of 

the scissor legs, etc. 

Check for platform overload condition. 

Contamination holding open the lowering 

valve or the check valve. 

Remove and inspect valves. Clean per 

instructions in the “Inspection and 

Maintenance” section. 

Platform raises, then drifts down. 

Contamination holding open the lowering 

valve or the check valve. 

Remove and inspect valves. Clean per 

instructions in “Inspection and 

Maintenance” section. 

Spongy or jerky platform 

movement. 

Excessive air in the hydraulic cylinders. 

Bleed air per procedure described in the 

“Inspection and Maintenance” section. 

Platform won’t lower. 

Perimeter toe guard actuated. 

Check for a toe guard extrusion or rubber 

corner that is stuck. Adjust if necessary. 

Perimeter toe guard switch or wire broken.  Inspect visually; check with multimeter. 

Repair as needed. 

Solenoid coil is bad. 

Check with multimeter using the diode-

check function. (Reading for ohms will not 

provide an accurate test of the coil). 

Replace if bad. 

Physical blockage of the mechanism. 

Inspect for foreign material or objects 

blocking the scissors or the rollers. 

Solenoid valve, flow control, or suction 

hose screen plugged. 

Remove and inspect valves. Clean per 

instructions in “Inspection and 

Maintenance” section. 

Platform lowers too slowly. 

Solenoid valve, flow control, or suction 

hose screen plugged. 

Remove and inspect valves. Clean per 

instructions in “Inspection and 

Maintenance” section. 

Velocity fuse locking (indicated by 

platform only slowly creeping down). 

Check for air in hydraulic system. Bleed air 

as needed. 

Flow control valve spool sticking. 

Remove and inspect valves. Clean per 

instructions in “Inspection and 

Summary of Contents for EHLTP-4864-2-60-D2

Page 1: ...replacement parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The Department can also be contacted online at https www vestil com page parts request php Elec...

Page 2: ...Label 287 as shown in LABELING DIAGRAM on p 11 Also see SPECIFICATIONS on p 5 Handle only stable and safely arranged loads within the capacity of the cart DO NOT allow people to stand or sit on either...

Page 3: ...manufacturer approved replacement parts Order replacement spare parts for this equipment by contacting the TECHNICAL SERVICE DEPARTMENT DO NOT use brake fluid or jack oils in the hydraulic system If o...

Page 4: ...E F ZINC 1 1 16 99 021 901 001 HYDRAULIC CYLINDER 3X 10 RAM STYLER 1 1 17 33444 MACHINE BUSHING 1 18 GA 2 1 18 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 2 1 19 36209 13 HEX JAM NUT PLAIN 1 2 24 5...

Page 5: ...4 12 33004 FLAT WASHER USS ZINC PLATED 1 4 8 13 24189 8 32 FHSCS 2 14 01 015 017 TOE GUARD LIMIT SWITCH ACTUATOR 2 Item attaches separately to platform Item attaches to base SPECIFICATIONS Documents t...

Page 6: ...dels are suitable for indoor use in most non classified industrial locations as well as many commercial locations Only lift stable evenly distributed nonhazardous loads having a size or footprint appr...

Page 7: ...ystem failure e g ruptured hose a velocity fuse activates and prevents the platform from lowering The fuse is integrated into the lifting cylinder Always watch the area around the platform as well as...

Page 8: ...table for 1 Adequate oil level The oil should be 1 to 1 below the reservoir fill hole with the platform in the fully lowered position See the Annual Inspection section for the hydraulic oil specifica...

Page 9: ...alve body see illustration below 11 Reinstall the solenoid valve Tighten to 20 ft lb of torque Reattach the solenoid coil and the retaining nut BLEEDING AIR FROM THE HYDRAULIC CYLINDER Air can enter t...

Page 10: ...r due to power wire size too small wire run to long or incoming voltage too low Check the power installation for adequacy Check the incoming voltage while the motor is running Correct any problems fou...

Page 11: ...the unit when you first receive it as discussed in the RECORD OF SATISFACTORY CONDITION section of this manual Make sure that your Record includes a photograph of each label Modify this diagram if nec...

Page 12: ...rs hydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batter...

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