Vestil CART-LP Series Instruction Manual Download Page 3

TABLE OF CONTENTS

 

Rev. 2/11/2021 

CART-LP, MANUAL 

TABLE OF CONTENTS

 

Copyright 2021 Vestil Manufacturing Co. 

Page 

3

 of 

14

 

 

 

SAFETY INSTRUCTIONS 

 

Vestil strives to identify all foreseeable hazards associated with the use of its products. Material handling is 

dangerous and no manual can address every conceivable risk. Ultimately, the most effective way to prevent injury 

is to apply sound judgment whenever using this device. If your product includes a foot pump (models ending with 

–FP suffix), you should also receive an AUTOSHIFTER manual, which describes the operation of the foot pump. 

An MPU-DC (Gen2) manual is included with powered models (-DC suffix). These supplementary manuals also 

include safety messages. Read this manual and the supplementary manual in their entireties before using your 

cart. 

 

 

  Improper or careless operation might result in serious personal injuries sustained by the operator 

and bystanders.  Always apply material handling techniques learned during training and use the product properly: 

 

Failure to read and understand the entire manual before assembling, using or servicing the product 

constitutes misuse

.

 Read the manual to refresh your understanding of proper use and maintenance 

procedures as necessary. 

  DO NOT attempt to lift a load that weighs more than the capacity of your cart. The capacity appears on label 

287 as shown i

LABELING DIAGRAM

 on p. 11. Also see 

SPECIFICATIONS

 on p. 2. 

  DO NOT allow people to stand or sit on either the cart or the load. 

  Stand clear of the cart while raising or lowering the deck. 

  Keep clear of pinch points while the deck rises and lowers.  

  DO NOT reach through the legs or crawl under the deck unless it is supported by maintenance props. 

  DO NOT use the cart in corrosive environments.  

  ONLY use the cart on compacted, improved surfaces capable of supporting the combined weight of the cart 

plus a maximum rated load. 

  DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place. If 

repairs are necessary, ONLY install manufacturer-approved replacement parts. 

  Center and evenly distribute loads on the deck. Secure loads to the deck if they are likely to roll or slide. 

  DO NOT use the cart  unless it is in satisfactory  condition

 

(

p. 8

  or 

10

).  Inspect the unit before each use 

according to the 

INSPECTION

 instructions on either 

p. 8-9

 (FP) or 

p. 10

 (DC) to determine whether the unit is in 

satisfactory condition.  DO NOT use the cart unless it passes 

every

 part of the inspection or until it is restored to 

normal operating condition. 

  ALWAYS observe the cart while raising and lowering the deck. It should rise smoothly and evenly from side-to-

side. Watch for binding or jerky movement and listen for unusual noises.  Tag the unit "Out of order" and do not 

use it if you observe anything abnormal. 

  Always watch the load carefully while raising and lowering the deck. 

  DO NOT continue to press the UP button if the deck is fully elevated. 

  Before leaving the cart unattended, unload it and relieve hydraulic pressure by pressing the DOWN button and 

holding it until the deck is fully lowered. 

  DO NOT use the cart UNLESS all labels are in place and readable. See 

LABELING DIAGRAMS

 on p. 11. 

  DO NOT modify this product in any way. Modifications automatically void the limited warranty and might make 

the cart unsafe to use. 

 Proper use and maintenance are essential for this product to function properly. 

  Periodically lubricate moving parts. 

  Batteries should be kept at full charge when the cart is stored for prolonged periods. Maintain battery charge by 

plugging in the charger. If the cart will be out of use for longer than 3 months, remove the batteries and store 

them in a cool, dry location. 

  Keep the product clean & dry. Do not store this cart where it is exposed to the elements. 

  Only use approved replacement parts. To order replacement or spare parts for this equipment, contact the 

TECHNICAL SERVICE DEPARTMENT

. 

Summary of Contents for CART-LP Series

Page 1: ...Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional c...

Page 2: ...2040 FP NOTE If your model is not included on the CART LP webpage or if you cannot access and or print the specifications document contact the Technical Service Dept Contact information for the depart...

Page 3: ...art plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement p...

Page 4: ...LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 513 003 WELDMENT DECK 20 X 40 1 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 25 33008 FLAT WASH...

Page 5: ...X 18 GA 1 6 01 510 007 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 513 003 WELDMENT DECK 20 X 40 1 22 31802 SCREW SELF TAPPING SCREW 2 8 01 527 002 ROLLER ASS...

Page 6: ...NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 24 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 1 8 01 113 001 SPACER SHIM MCH BUSHING 16 25...

Page 7: ...1 X 18 GA 1 6 01 510 004 WELDMENT LEG SCISSOR OUTER 1 21 20 117 003 EXTERNAL RETAINING RING 1 DIA SHAFT 1 7 01 527 002 ROLLER ASSY 2 1 4 X 1 2 W 4 22 31802 SCREW SELF TAPPING SCREW 2 8 01 113 001 SPA...

Page 8: ...the hex head counterclockwise Pressure generated by pumping the pedal causes air and oil to flow out of the bleeder screw Pressure will drop as air and oil flow from the cylinder To repressurize the...

Page 9: ...ns becomes gritty or appears milky Milky appearance indicates the presence of water Replace the oil with AW 32 hydraulic fluid or its equivalent POWERED UNITS CART LP 2000 DC USING THE CART DC UNITS A...

Page 10: ...Compare inspection results to this RECORD to determine if all components of the cart are in satisfactory condition DO NOT use the cart unless it is in satisfactory condition INSPECTIONS AND MAINTENANC...

Page 11: ...AL SERVICE Replace all labels that are damaged missing or not easily readable e g faded Order replacement labels by contacting the technical service and parts department online at http www vestilmfg c...

Page 12: ...cycle the pump If no oil output check pump motor coupling Contact factory to order replacement pump if necessary j Recharge battery 2 Forks rise too slowly k Debris stuck in lowering solenoid valve c...

Page 13: ...fittings jj Cylinder packing worn or damaged gg See solution k hh Remove and clean check valve ii Repair as appropriate jj Replace packing 8 Deck rises but does not lower kk Lowering solenoid wired i...

Page 14: ...umps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batter...

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