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Table of Contents

 

Rev. 10/2/2020 

LLW MANUAL 

Table of Contents

 

Copyright 2020 Vestil Manufacturing Co. 

Page 

18

 of 

21

 

 

 

 

 

 

 

RAISING AND LOWERING THE DECK 

  To raise and lower the deck, the lifter is equipped with a manual winch.  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USING THE HAND TRUCK 

This product is a “manually-propelled  high lift industrial  truck” according to the national standard  ANSI/ITSDF 

B56.10-2012  (“B56.10”).  Acquire a copy of B56.10, which is available at no cost through the ITSDF website 

(

www.itsdf.org

), and review the operation recommendations.  Instructions in this manual are meant to 

supplement

 

those recommendations.  

 

ONLY use this device after completing the training program outlined in B56.10, sections 4.17 and 4.18.1-.4.

 

 

 

  Develop safe working habits and an awareness of hazardous conditions occurring or present during operation of the 

lifter. 

 

  Inspect the area where the lifter will be used 

before each use

 to identify unusual operating conditions.  Implement 

additional safety precautions as conditions require.  Conditions might include:

 

         

      1. Irregularities in the floor/surface;

 

                        

2. Debris or other obstructions on the floor/surface;

 

         

      3. Unsound surfaces, i.e. surfaces that cannot support your weight plus the weight of the lifter and a full capacity 

load. 

  Perform the following 

function test before each use

:

 

          1. Raise and lower the deck and confirm normal operating condition of the lift mechanisms. 

 

2. Test the casters/wheels: wheels should roll smoothly,  should not be severely worn, and  should be rigidly 

fastened to the frame of the lifter. 

 

 

 

Inspect the lifter as recommended in the 

Inspections & Maintenance

 section of this manual on 

page 20

.  Use the 

lifter only if it is in normal operating condition. 

 

U

Step 1:  

Grasp the handle with both hands. 

Walk behind the lifter and keep your feet away from the wheels.

                                  

 

 

U

Step 2

U

:  Move the lifter to a 

position near the load. If 

the lifter is equipped with 

either a floor lock  engage 

the device to prevent the 

lifter from moving.  

 

 

 

 

Wheel lock

 

 

 

Floor lock

 

 

 

Press brake plate 

down onto wheel 

to engage brake 

To disengage 

brake, lift up 

on release tab 

 

 

 

 

 

 

 

              

 

 

 

 

Press red 

handle 

down to 

engage 

floor lock 

Lift red 

handle to 

vertical 

position to 

disengage 

floor lock 

When 

locked, the 

rubber boot 

firmly 

contacts the 

ground. 

Winch: To raise the platform, rotate the handle clockwise. The platform rises ~1 inch with each rotation. To lower 

the platform, rotate the handle counterclockwise. Lay the handle on the winch mounting bracket as shown when 

the deck is elevated. 

 

 

Winch mounting 

bracket 

Rest handle on 

mounting bracket 

whenever deck is 

raised 

Summary of Contents for ALLPW

Page 1: ...ies of this instruction manual may be downloaded from https www vestil com page manuals php Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll...

Page 2: ...standard models appear in the diagrams and tables MODEL LLW 242060 4SFL ALLW 2420 4SFL Net weight 192 lb 87 0 kg 127 lb 57 7 kg Capacity 500 lb 227 3 kg 400 lb 181 8 kg MODEL LLW 202058 FW ALLW 2020...

Page 3: ...ALLPW FW ALLPW 500 FWFL Model Net weight Capacity LLPW 500 FW 156 lb 70 9 kg 400 lb 181 8 kg ALLPW 500 FW 93 lb 42 2 kg 400 lb 181 8 kg ALLPW 500 FWFL 94 lb 42 7 kg 400 lb 181 8 kg Model Net weight C...

Page 4: ...tory condition Before using the lifter inspect the area where it will be used Look for conditions that affect the use of the lifter Regardless of whether the lifter is loaded or unloaded DO NOT stand...

Page 5: ...R GUIDE 8 5 16 132 058 WHEEL POLY ON POLY 2 16 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 17 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC F...

Page 6: ...LT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 18 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 7 33018 USS FLAT WASHER Z PLATED 3 4 4 19 36106...

Page 7: ...A ZINC PLATED 1 4 20 2 6 33018 USS FLAT WASHER Z PLATED 3 4 4 20 01 640 031 PUMP MANUAL STK 24 FHJ 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 2 21 13 025 004 002 HANDLE WITH HOLES 1 8 65107...

Page 8: ...5 BAR RETAINER 1 7 33018 USS FLAT WASHER Z PLATED 3 4 4 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 1 21 145 001 SPECIALTY HARDWARE PUSH PULL CL...

Page 9: ...106 HEX NUT GRADE A ZINC PLATED 3 8 16 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 19 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 33018 USS FLAT WASHER Z PLATED 3 4 5 20 99 145 067 COMPRESSION SLE...

Page 10: ...2 2 19 33614 LOCK WASHER Z PLATED 10 4 8 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 20 36030 10 32 HEX NUT 4 9 16 132 011 CASTER SWIVEL 4X2 4 21 21 042 002 001 HAND WINCH ONE PIECE STRA...

Page 11: ...5 16 LG RETAINING CLEVIS 1 20 16 132 200 CASTER PP 8 2 W RED 2 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 1 21 13 025 004 002 HANDLE WITH HOLES 1 8 16 132 009 PP 4 1 25 W 2 22 31802 SCREW SELF TAPPING SC...

Page 12: ...POLY ON POLY 2 15 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 5 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 16 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 6 33018 USS FLAT...

Page 13: ...SHER Z PLATED 3 4 4 22 33 513 032 WELDMENT DECK 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 23 1 21 145...

Page 14: ...INING RING PHOSPHATE 3 4 2 17 21 017 087 STIFFENER BAR 1 6 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 18 21 527 001 SUB ASSEMBLY PULLEY W BUSHING 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 19...

Page 15: ...1 15 16 LG RETAINING CLEVIS 3 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 21 13 025 004 002 HANDLE WITH HOLES 1 8 42 027 005 ROLLER GUIDE ROLLER 8 22 31802 SCR...

Page 16: ...AT WASHER Z PLATED 3 16 10 4 8 11113 HEX BOLT GRADE A PLAIN FINISH 3 8 16 X 2 1 2 2 20 33614 LOCK WASHER Z PLATED 10 4 9 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 21 36030 10 32 HEX NUT...

Page 17: ...HATE 3 4 2 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 42 027 005 ROLLER GUIDE ROLLER 8 21 16 132 011 CASTER SWIVEL 4X2 4 8 21 112 002 PIN ROLLER 4 22 16 132 200 CASTER PP 8 2 W RED 2 9 16 132 009 PP...

Page 18: ...plus the weight of the lifter and a full capacity load Perform the following function test before each use 1 Raise and lower the deck and confirm normal operating condition of the lift mechanisms 2 T...

Page 19: ...raph the unit from multiple angles so that all operating mechanisms are clearly visible Take close range photographs of the labeling applied to the truck Raise and lower the deck Describe the operatio...

Page 20: ...ion of the rubber pad Replace the pad if wear or damage affects its function Maintenance Implement a maintenance program to ensure that the lifter functions properly Page 9 of ANSI ITSDF standard B56...

Page 21: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

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