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Summary of Contents for GT-3500GE-V-US

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Page 5: ...approved container Handlingor mixinggasolineatoutdoorwherethereisnosourceofsparks orheat Gasoline is easilyvaporizedandhighlyignitable Donotsmoke Keepcigarettes awaybecauseof possibleignition Refueling Always stoptheengine whenrefueling Whenremovingthefueltankcap gasoline mayblowout soloosenitcarefully Whenrefuelingthefueltank donotfillthetank with fuel but fillthetankabout 10mmbelowthetopofthetan...

Page 6: ...tion Basicprecautions whenusing Pleaseworkcarefully Whenyouarecareless insaneortired itmay causeinjuries oraccidents Keep awayfromanyoneotherthanauthorizedpeople Donotbringanyoneotherthanthepersonnelinvolvedintheworkplace Especiallychildrenaredangerous Donotuseitwithviolence Violencemay causedamageorfailure souseitcarefully Be carefulofthedirectionof exhaust Be carefulof theexhaustdirectionsothatt...

Page 7: ... loseit If youloseit pleaseorderanewoneagain Use This product is atooldesigned and developed for the purpose of the bolts and nuts tightening and loosening using the engine as a powersource Donotuseit foradifferentpurposesuchas Useaboveorbelowtheabilities indicatedinthespecifications Modifyor weldproducts Useotherfuelthanmixedgasoline Usein waterorina flammableatmosphere Useforotherunexpecteduses ...

Page 8: ...correctionvibrationaccelerationexecutionvalue VesselCo Inc 537 0001 Fukaekita 2 chome 17 25 Higashinariku Osaka Japan Productname Portableimpactwrench Modelname GT 3500GE V 2006 42 EC 98 37 EC Vibration measurement standards JIS B7761 1 JIS B7761 3 JIS B7762 7 Dayvibrationexposure 8 8 T ahv A m s T Exposuretimeperday actualusagetimeperday Noise measurement standards ISO15744 ...

Page 9: ...28 in EMI Test item lawn mower identification lawn mower CE420 Serial No F00003 Sample No 1 Sample receipt date October 29 2012 Test specification CISPR 12 2007 A1 2009 Test date October 30 2012 Test results PASS The value is smaller because the overall length is shorter than the lawnmower that performed this inspection Impact wrench Square drive section mm 25 4 Tightening torque Nm Full throttle ...

Page 10: ...s etc andbecarefulnottogetlonghaircaughtinthemechanism Caution Recommendedoil Use2cycleengineoilformixedgasoline Do not use water cooled outboard motor2 strokeoil Thistypedoes not include air cooled2 stroke additives for engine and it may damagetheengine Donotuseautomobilemotoroil Thistypedoesnotincludeair cooled2 strokeadditivesforengineanditmaydamagetheengine Caution Recommendedfueltype Use clea...

Page 11: ...eshoulderheight 4 Neveroperatethisenginewhenyouaretired ill orundertheinfluenceofalcohol drugsormedication 5 Neverstartorruntheengineinsideaclosedroomorbuilding Breathingexhaustfumescancausedeath 6 Keepthegripofhandlescleanofoil fuelanddirt ENGINEOPERATINGSAFETY 1 THISENGINECANCAUSESERIOUSINJURIES Readtheinstructionscarefully Befamiliarwithallcontrolsandtheproperuseoftheengine 2 Inspect the engine...

Page 12: ...no longer foamy 4 Set Choke lever Figure 4 3 position to 5 Pull the start lever and press the lock button Figure 4 2 By pressing the lock button throttle is locked at half position To unlock it pull the lever again 6 Pull the starter handle and start the engine Do not pull the starter rope completely when pulling the starter handle The rope may break and cause a malfunction 7 When the engine start...

Page 13: ...ear change knob while pulling the throttle lever Caution Adjustment of torque This product has full throttle mode and half throttle mode by pushing adjustment button You can make fine adjustments using the adjustment switch during half throttle 1 is maximum 3 is minimum Caution Installation of socket There is a pin hole at the end of the anvil drive This have to be aligned with the pin hole of the...

Page 14: ...e careful not to disconnect the fuel hose at that time 6 Replace the fuel filter while holding the fuel hose 7 Carefully return the new fuel filter to the fuel tank 8 Before refueling check that the fuel filter is not trapped in the corner of the fuel tank and that the hose is not twisted or broken Caution Spark plug It is necessary to remove the spark plug from the engine and check it every 25 ho...

Page 15: ...ution Long term storage Transfer remaining fuel to a suitable fuel storage container 1 Run the engine to remove any remaining fuel in the carburetor 2 Perform necessary maintenance and repairs 3 Remove the spark plug and put a little engine oil in the cylinder 4 Slowly pull the starter to move the piston to the top of the cylinder 5 Reinstall the spark plug 6 Store the machine in a dry place witho...

Page 16: ...performing the inspection be sure the engine is stopped and empty The durability of parts differs depending on the frequency of use When the impact or rotation sound is abnormal the impact rhythm is different the work efficiency is reduced the vibration is large etc request inspection and repair Anvil drive at the tip Wear out Reduce performance and efficiency We recommend early replacement Cracks...

Page 17: ...ean up or replace No spark from spark plug 1 Ignition coil bad connection 2 Improper gaps between spark plug electrodes 3 Ignition coil failure Improper gap between spark plug electrodes Adjust to 0 6 0 7mm Defective ignition coil Replace Idling abnormality Idling speed is not set correctly Setting the idling speed Lack of power Air filter dirt Cleaning or replacing the air filter Hammer wear Repl...

Page 18: ...CHAPTER7 Exploded view parts list 17 Engineexplodedview1 ...

Page 19: ...8519 Bearing 6202C3 2 520 848520 Oilseal 1 521 848521 Oilseal 1 522 848522 C typeretainingring 35forholes 1 523 848523 Hexagonsocketheadbolt M5 30 4 524 848524 Piston 1 525 848525 Pistonring 2 526 848526 Pistonpin 7 5 11 33 5 1 527 848527 NeedleBearing KTV111414EG01B2 1 528 848528 Circlip 2 529 848529 Shaftcomplete crankshaft 1 530 848530 Clutchassembly Built inpartsNo 531 No 532 1 531 848531 Clut...

Page 20: ...opeassembly PartNo 554built inpart PartNo 561 No 563built in 1 561 848561 Starterrope PartNo 561 No 563built in 1 562 848562 Starterknob PartNo 561 No 563built in 1 563 848563 Knobcap PartNo 561 No 563built in 1 564 848564 Starterpulleyassembly PartNo 553built inpart PartNo 565 No 568built in 1 565 848565 Starterpulley PartNo 565built inpart 1 566 848566 Ratchet PartNo 565built inpart 2 567 848567...

Page 21: ...ilt inpart 1 604 848604 Meteringdiaphragm diaphragm PartNo 101built inpart 1 605 848605 Gasket PartNo 101built inpart 1 606 848606 Fuelpumpdiaphragm diaphragm PartNo 101built inpart 1 607 848607 Gasket PartNo 101built inpart 1 608 848608 Jet PartNo 101built inpart 1 609 848609 O ring PartNo 101built inpart 1 610 848610 Screw PartNo 601built inpart 2 611 848611 Bracket PartNo 601built inpart 1 612 ...

Page 22: ...WSW 1 633 848633 Element 1 634 848634 Cleanercover 1 635 848635 Knob 1 636 848636 Wirecomplete 1 637 848637 Connectorcase 1 643 848643 Grommet PartNo 665Built inpart 1 645 848645 Breatherassembly PartNo 665Built inpart 1 646 848646 Clip PartNo 665Built inpart 1 647 848647 Filterassembly PartNo 664Built inpart 1 648 848648 Clip PartNo 664Built inpart 3 649 848649 Clip 2 650 848650 Stand 1 651 84865...

Page 23: ...CHAPTER7 Exploded view parts list 22 Explodedviewof3500GE VImpactpart ...

Page 24: ...9 845199 Clutch 1 200 845200 Thrustbearing NSK51104 steelcage 1 201 845201 Spacer 1 202 845202 Thrust 1 203 845203 Hammercasepacking 1 204 845204 Ringflangecomplete Built inpartsNo 205 No 207 1 205 845205 Oilseal PartNo 204built inpart SCtype30 52 7 1 206 845206 Bearing PartNo 204internalparts 6007VV 1 207 845207 Bearing PartNo 204Built inpart 6006 1 208 845208 Ringflangepacking 1 209 845209 Gearc...

Page 25: ...7 1 245 845245 Bearing PartNo 311built inpart 6907 1 246 845246 RoundRtyperetainingring PartNo 311built inpart IRTW 55 1 247 845247 Oilseal PartNo 311built inpart SCtype35 55 8 1 249 845249 Ctypesnapringforshaft STW 25 1 310 848310 Footrest 1 311 848311 Clutchsupportflangecomplete Part Nanba247Nanba243 337built in 1 312 848312 Clutchring 1 313 848313 Enginesupportflange 1 314 848314 Damperrubber 8...

Page 26: ...oded view parts list 25 3500GE Vhandlesectionexplodedview PartNo EDPNo Partsname Size Oneunitquantity 258 845258 Vibration proofauxiliaryhandle Withrubber 1 262 845262 HexUnut M5U nut 4 263 845263 Springwasher M5 4 ...

Page 27: ...tonBolt M5 12 2 280 845280 Springwasher M5 2 282 845282 HexSocketButtonBolt M6 12 2 283 845283 Serratedspringwasherswithknurls 2H M6 2 330 848330 Protectionpipecomplete Weldprotectivecover 1 331 848331 HexSocketButtonBolt M5 30 4 332 848332 Handlebracket 2 333 848333 Hexagonsocketheadbolt M6 22 6 334 848334 Springwasher M6 6 335 848335 Serratedspringwasherswithknurls 2H M6 6 336 848336 HexUnut M6U...

Page 28: ...CHAPTER7 Exploded view parts list 27 3500GE Vdamperunitexplodedview ...

Page 29: ...2 HexUnut M6 4 403 845403 Anti vibrationrubber VK25CR Bolts12 3 404 845404 Hexsocketbuttonbolt M6 12 3 405 845405 HexUnut M6 3 406 845406 Springwasher M6 6 408 845408 Anti vibrationhandlebracket 2 409 845409 Anti vibrationhandlereceiver 2 410 845410 Anti vibrationrubber VK35CR 35Hhardness45boltlength15 4 411 845411 Hexsocketshoulderbolt φ12 16 M10 2 412 845412 HexUnut M10 2 413 845413 Springwasher...

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Page 32: ...31 GT 3500GE V US 8 avenue Johannes Gutenberg 78310 Maurepas FRANCE Tel 33 0 1 69 19 17 42 Fax 33 0 1 69 19 42 20 info vessel europe vessel co jp ...

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