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Vertiv

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NetSure 710 Series Installation Manual (IM581127000)

|

Rev. U

11

CUSTOMER DOCUMENTATION PACKAGE

This document (IM581127000) provides

Installation Instructions

for NetSure™ +24 VDC Power System Model

710

NPBA

, Spec. No. 581127000.

The complete Customer Documentation Package consists of…

NetSure

™

+24 VDC Power System Installation Manual

•

Power System Installation Instructions: IM581127000

NetSure

™

ACU+ Controller User Manual

•

ACU+ Controller User Instructions: UM1M820BNA

NetSure

™

NCU Controller User Manual

•

NCU Controller User Instructions: UM1M830BNA

USB Drive with All Customer Documentation

•

Power System Quick Start Guide: QS581127000

•

Power System Installation Instructions: IM581127000

•

Power System User Instructions: UM581127000

•

ACU+ Controller User Instructions: UM1M820BNA

•

NCU Controller User Instructions: UM1M830BNA

•

Power System “System Application Guide”: SAG581127000

•

Module Mounting Shelf Power Data Sheet: PD588705200 (PD588705201, PD588705202, PD588705203,
PD588705204)

•

Rectifier Instructions: UM1R243000

•

Converter Instructions: UM1C24481500

•

NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252

•

NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251

•

Engineering Drawings

•

Also provided on the USB drive is a controller configuration drawing and the controller configuration
files loaded into the controller as shipped.

INSTALLATION ACCEPTANCE CHECKLIST

Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation
and initial operation of the system. As the procedures presented in this document are completed, check the
appropriate box on this list. If the procedure is not required to be performed for your installation site, also
check the box in this list to indicate that the procedure was read. When installation is done, ensure that each
block in this list has been checked. Some of these procedures may have been factory performed for you.

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Summary of Contents for NetSure 710 Series

Page 1: ...NetSure 710 SERIES 24V DC Power System Installation Manual IM581127000 Revision U Specification Number 581127000 Model Number 710NPBA...

Page 2: ...methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corp...

Page 3: ...127000 List 93 Battery Tray 21 Installing Optional Battery Busbar Extension Kit Part No 562364 25 Installing Optional Lug Adapter Busbar Kits Part Nos 534449 and 514714 27 Installing Optional Lug Adap...

Page 4: ...ad Connections to GMT Distribution Fuse Block 107 Battery Connections 108 Important Safety Instructions 108 Recommended Torques 108 Battery Connections to Optional Battery Disconnect Distribution Pane...

Page 5: ...ded ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Aler...

Page 6: ...must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensure upst...

Page 7: ...ed for the work to be performed Ensure that wrenches with more than one working end have only one end exposed Do not lay tools or metal parts on top of batteries Disconnect charging source prior to co...

Page 8: ...thorized and properly trained personnel should be allowed to install inspect operate or maintain the equipment Do not work on LIVE parts If required to work or operate live parts obtain appropriate En...

Page 9: ...Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment...

Page 10: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 10 This page is intentionally blank...

Page 11: ...27000 Module Mounting Shelf Power Data Sheet PD588705200 PD588705201 PD588705202 PD588705203 PD588705204 Rectifier Instructions UM1R243000 Converter Instructions UM1C24481500 NCU Controller 2nd Ethern...

Page 12: ...onal EIB Interface Board Verified Factory Switch Setting on Optional SM DU Verified Making Electrical Connections Relay Rack Grounding Connection Frame Ground Made Central Office Ground Connection Mad...

Page 13: ...ion requirements and techniques to be used in securing the relay rack to the floor Rectifier converter and mounting shelf ventilating openings must not be blocked and temperature of air entering recti...

Page 14: ...y mounted to the relay rack s or shipping brackets specified when ordered Secure the relay rack to the floor per site requirements Refer to General Requirements on page 13 Ventilation Requirements Ref...

Page 15: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 15 Figure 1 Relay Rack Floor Mounting Dimensions cont d on next page...

Page 16: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 16 Figure 1 Relay Rack Floor Mounting Dimensions cont d from previous page cont d on next page...

Page 17: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 17 Figure 1 Relay Rack Floor Mounting Dimensions cont d from previous page...

Page 18: ...s heavy Use a hoist battery lift or other appropriate lifting device to raise and support the assembly during the installation Take appropriate precautions to avoid injury Procedure 1 Remove the distr...

Page 19: ...INET 4 ROW CABINET 1 ROW CABINET 2 ROW CABINET Mounting Hardware 4 Places per Side Mounting Hardware 6 Places per Side Mounting Hardware 8 Places per Side Mounting Hardware 5 Places per Side MOUNTING...

Page 20: ...View 12 24 x 1 2 Thread Forming Hex Head Screw 588705201 2 per side 588705202 3 per side 588705203 4 per side 588705204 5 per side Torque to 65 in lbs No 10 12 Ground Washer 588705201 2 per side 58870...

Page 21: ...bling Bracket Front Rear 1 Slide battery tray into relay rack and secure to relay rack with 12 24 x 3 4 thread forming hex head screws and 10 12 ground washers 1 place per side or 12 flat washers 3 pl...

Page 22: ...furnished on page 117 Figure 5 Installing Optional Battery Disconnect Circuit Breakers onto a List 93 Battery Tray Battery Disconnect Circuit Breaker Assembly 1 Remove the cover from the battery disco...

Page 23: ...ed on page 117 Figure 6 Installing Optional Front Battery Cover onto a List 93 Battery Tray Assembled View Kit Battery Cover Assembled to Existing Front Battery Bracket Rear View Kit Battery Cover Ass...

Page 24: ...nstall an optional circuit breaker guard onto a battery disconnect circuit breaker perform the procedure in Figure 7 Figure 7 Installing Optional Circuit Breaker Guard 1 Remove this bracket 2 Replace...

Page 25: ...7646800 3 8 16 x 1 1 4 Bolt Perform the following steps to install the battery busbar extension plates Procedure Refer to Figure 8 as the procedure is performed 1 Open the distribution cabinet front d...

Page 26: ...y Return Side Busbar Battery Load Side Busbar GND RTN 24V SUPPLY List 24 Distribution Cabinet List 23 similar Front View 1 Apply anti oxidizing compound to busbar mating surfaces 2 Install hardware 6...

Page 27: ...at Washer 1 4 4 214112100 Flat Washer 3 8 12 215111100 Lock Washer 1 4 4 215111300 Lock Washer 3 8 6 227640400 Hex Head Bolt 1 4 20 x 3 4 not used 2 227646600 Hex Head Bolt 3 8 16 x 1 12 228557100 Nut...

Page 28: ...eld not shown Remove breakaway areas from shield as required Breakaways are only provided for positions 1 8 9 12 and 23 24 This restricts 2 and 3 pole breaker adapter kits to be located in these posit...

Page 29: ...n 1 562392 Busbar 1 562393 Busbar Perform the following steps to install the lug adapter busbars Procedure Refer to Figure 11 as the procedure is performed 1 Open the distribution cabinet s front door...

Page 30: ...t 6 places Torque to 60 in lbs supplied with breaker mounting kit Busbar Adapter Kit P N 562888 Torque to 300 in lbs when using 3 8 inch hardware with standard flat and lock washer Apply anti oxidizin...

Page 31: ...lockwise position 2 Orient the fuseholder as shown in Figure 12 Insert the terminals on the rear of the fuseholder into their corresponding sockets on the distribution panel Ensure the alarm contact o...

Page 32: ...on cabinet Procedure NOTE Refer to Figure 13 as this procedure is performed 1 Open the distribution cabinet s front door by turning the latch in the counterclockwise position 2 Ensure that the circuit...

Page 33: ...firmly until fully seated in the distribution panel 3 Record all circuit breaker sizes on the label provided on the shield 4 Close the distribution cabinet s front door Turn the latch clockwise to se...

Page 34: ...g the latch in the counterclockwise position 2 Follow the steps in Figure 14 3 Install an appropriately sized GMT fuse in each fuse mounting position on the GMT Distribution Fuse Block as required If...

Page 35: ...stribution Fuse Block P N 550224 Press in tabs to release lug terminal busbars for positions to be occupied by GMT Fuse Block Remove two lug terminal busbars for positions to be occupied by GMT Fuse B...

Page 36: ...low the steps in Figure 15 3 Install an appropriately sized GMT fuse in each fuse mounting position on the GMT Distribution Fuse Block as required If dummy fuses are installed first remove the dummy f...

Page 37: ...GMT Distribution Fuse Block P N 549017 RTN Bar 1 Remove two lug terminal busbars for positions to be occupied by GMT Fuse Block Remove plastic busbar plugs first Plastic Busbar Plugs 2 Plug in GMT Fu...

Page 38: ...position 2 Remove the TPH fuse carrier from the mounted fuseholder body by grasping its handle and firmly pulling it straight out Install the TPH fuse into the fuse carrier When done push the fuse ca...

Page 39: ...at an 18 100 ampere alarm fuse is present in the GMT type fuseholder located on the fuse block and that a plastic safety cover is installed on this fuse 4 Open the fuse case 5 Install the TPL fuse int...

Page 40: ...and the circuit breaker Orient the circuit breaker over its mounting location a Attach the alarm jumper connectors to the back of the circuit breaker then plug the other end of the alarm jumper into...

Page 41: ...unting circuit breakers INSTALLING CIRCUIT BREAKER Alarm jumper connector Holes to route shunt jumper through if applicable ALARM WIRING BREAKERS W OUT SHUNTS ALARM WIRING BREAKERS WITH SHUNTS Standar...

Page 42: ...ted Breaker Jumper Black INSTALLING CIRCUIT BREAKER GUARD ON OFF LONGER SIDE OF GUARD 10 32 X 7 16 PH 10 32 LW CIRCUIT BREAKER GUARD LABEL CIRCUIT BREAKER GUARD TYPICAL DIST ASSY SHOWN FOR EXAMPLE 1 4...

Page 43: ...AKER GUARD LABEL CIRCUIT BREAKER GUARD TYPICAL DIST ASSY SHOWN FOR EXAMPLE INSTALLING CIRCUIT BREAKER Apply anti oxidizing compound to busbar mating surfaces before mounting circuit breakers 1 4 Harde...

Page 44: ...Shown Others Similar Front Door Removed in Illustration for Clarity Controller Mounting Position System Interface Circuit Card OR Optional LVD Driver Circuit Card Optional LVD Inhibit Switch factory...

Page 45: ...the controller to stay running in the event rectifiers are off or battery LVD opens if installed Note that if powering the controller from battery the battery will drain if rectifiers are off or batt...

Page 46: ...Battery Pwr External Internal J8 J10 1 2 3 7 8 9 3 2 1 J10 Battery Monitoring External Internal see TB1 4 and TB1 5 for external monitoring points Shorting Jumper 1 1A 2A 3A 1B 2B 3B 5 J1 J2 J3 J4 J8...

Page 47: ...er Table 1 Refer to Figure 21 for location Table 1 IB2 Interface Board Switch Settings Setting DIP Switch SW1 1 2 IB2 OFF OFF Switch Setting on Optional EIB Interface Board Dip Switch SW1 on the EIB b...

Page 48: ...00 Rev U 48 Figure 21 IB2 Interface Board Switch Location and Settings J12 SW1 J2 J11 J9 J8 J7 J6 J5 J4 J3 IB2 Interface Board Top View Switch SW1 is located in this corner of the IB2 Board on ON off...

Page 49: ...ptional EIB Interface Board Switch Location and Settings SW1 In this system switch settings must be in positions shown Optional EIB Interface Board Top View Switch SW1 is located in this corner of the...

Page 50: ...1 Ensure SW1 and SW2 are set per Table 3 Refer to Figure 23 for location Figure 23 Optional SM DU Switch Location and Settings SM DU and Shunt Interface Board SM DU Switches SW1 and SW2 are located in...

Page 51: ...ge 75mV NA OFF OFF OFF Shunt Current 500A note 1 OFF OFF ON Shunt Current 100A OFF ON OFF Shunt Current 200A OFF ON ON Shunt Current 300A ON OFF OFF Shunt Current 400A ON OFF ON Shunt Current 1000A ON...

Page 52: ...PD588705200 PD588705201 PD58870520102 PD58870520103 PD58870520104 Lugs should be crimped per lug manufacturer s specifications Refer to Table 4 for supplemental lug crimping information when using th...

Page 53: ...rdware recommended torque is 84 in lbs when a standard flat washer and lock washer are used Refer to Figure 24 for locations NOTE REMOVE TAPE FROM HOLE LOCATIONS BEFORE INSTALLING LUG NOTE The DC retu...

Page 54: ...000 Rev U 54 Figure 24 Relay Rack Frame Grounding Connection Points Frame Ground Connection Point 1 4 clearance holes on 5 8 centers Frame Ground Connection Point 1 4 clearance holes on 5 8 centers To...

Page 55: ...ire 1 Remove the two AC input connector covers and the AC input wireway covers by first loosening the fasteners that secure each of them 2 Install conduit fittings as required in the top of the AC inp...

Page 56: ...uctor 1 Connect AC input equipment grounding leads to the frame ground studs using installer provided ring lugs and factory supplied mounting hardware Recommended torque is 23 in lbs Reinstalling Cove...

Page 57: ...Slot E Slot B Slot F Slot C Slot G Slot D Slot H Rectifier Module PCU Mounting Slots NOTE WIRING TO AN EXPANSION SHELF IS DONE AT THE REAR OF THE EXPANSION SHELF AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC...

Page 58: ...AT THE REAR OF THE EXPANSION SHELF Rectifier Module PCU Mounting Slots Inside View Left Side Inside View Right Side GND GND GND GND AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 1 AC 1 AC 1 AC 1 AC...

Page 59: ...ght Side AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 SLOT A SLOT B SLOT E SLOT F SLOT C SLOT D SLOT G SLOT H INDIVIDUAL RECTIFIER PCU AC INPUT FEEDS 208 240VAC 50 6...

Page 60: ...2 AC 2 AC 2 AC 2 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 SLOT A SLOT B SLOT E SLOT F SLOT C SLOT D SLOT G SLOT H AC 1 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 2 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 AC 1 SLOT A SLOT...

Page 61: ...00 LIST 41 WHEN EQUIPPED WITH 588705201 Slot A Slot E Slot B Slot F Slot C Slot G Slot D Slot H Rectifier Module PCU Mounting Slots NOTE WIRING TO AN EXPANSION SHELF IS DONE AT THE REAR OF THE EXPANSI...

Page 62: ...Right Side Slot A Slot E Slot B Slot F Slot C Slot G Slot D Slot H Slot A Slot E Slot B Slot F Slot C Slot G Slot D Slot H Shelf 1 Shelf 2 NOTE WIRING TO AN EXPANSION SHELF IS DONE AT THE REAR OF THE...

Page 63: ...Slot B Slot F Slot C Slot G Slot D Slot H Rectifier Module PCU Mounting Slots NOTE WIRING TO AN EXPANSION SHELF IS DONE AT THE REAR OF THE EXPANSION SHELF Shelf 1 Shelf 2 Shelf 3 GND GND GND GND AC 2...

Page 64: ...ot G Slot D Slot H Rectifier Module PCU Mounting Slots NOTE WIRING TO AN EXPANSION SHELF IS DONE AT THE REAR OF THE EXPANSION SHELF Shelf 1 Shelf 2 Shelf 3 Shelf 4 GND GND GND GND AC 2 AC 2 AC 2 AC 2...

Page 65: ...put access covers from the rear of the module mounting assembly by first removing the screws that secure them 2 Install conduit fittings in the side or rear openings as required Plug buttons are provi...

Page 66: ...conductor 1 Connect AC input equipment grounding leads to the frame ground studs using installer provided ring lugs and factory supplied mounting hardware Recommended torque is 23 in lbs Reinstalling...

Page 67: ...Fitting AC Input Holes for 3 4 Conduit Fitting AC Input Rear View Rear View FRAME GROUND CONNECTION ONE 10 32 X 3 4 STUD AND HARDWARE FRAME GROUND CONNECTION ONE 10 32 X 3 4 STUD AND HARDWARE Note Mo...

Page 68: ...Row Cabinet Shown Others Similar Front Door Removed in Illustration for Clarity Controller Mounting Position System Interface Circuit Card OR Optional LVD Driver Circuit Card Optional LVD Inhibit Swi...

Page 69: ...n cabinet Application of system voltage to pin TB1 3 activates this alarm The lead should be protected at the source with an in line fusible resistor This input is not to be used for any voltage bus s...

Page 70: ...485 TB2 2A RS485 RS232 Connection TB2 1B CGND TB2 2B TXD232 TB2 3B RXD232 J1 J2 J3 J4 J8 TB2 TB1 TP1 TP2 TP3 TP4 J10 J5 TB1 Wire Size Capacity 22 12 AWG Recommended Torque 3 0 in lbs FA Signals Batter...

Page 71: ...ved LVD s close if battery present and converters restart To restart the rectifiers turn AC power to the rectifiers OFF wait 30 seconds or more until the LEDs on the module extinguish then turn AC pow...

Page 72: ...tion feature can be programmed to use the average or highest value of all battery temperature probes The battery charge temperature compensation feature allows the controller to automatically increase...

Page 73: ...m connections J3 J9 Wire Size Capacity 16 26 AWG Recommended Torque 2 2 in lbs MA4C5U31 IB2 DI1 DI1 DI2 DI2 DI3 DI3 J3 J4 J5 J6 J7 J8 J9 DI4 DI4 DI5 DI5 DI6 DI6 DI7 DI7 DI8 DI8 DO1_NC DO2_NC DO1_COM D...

Page 74: ...system for your system s specific configuration J3 1 2 J3 4 J3 3 3 J3 6 J3 5 4 J4 2 J4 1 5 J4 4 J4 3 6 J4 6 J4 5 7 J5 2 J5 1 8 J5 4 24 VDC ESTOP J5 3 to customer ESTOP switch J5 5 not used not used no...

Page 75: ...M J7 4 NC J7 2 5 NO J8 5 COM J8 3 NC J8 1 6 NO J8 6 COM J8 4 NC J8 2 7 NO J9 5 COM J9 3 NC J9 1 8 NO J9 6 COM J9 4 NC J9 2 NOTE The relay assigned to Critical Summary alarm relay 1 by default will ope...

Page 76: ...ovides a total of eight 8 DC voltage inputs for these connections An alarm is issued when either battery block voltage or battery midpoint voltage is abnormal Refer to Figure 31 for terminal locations...

Page 77: ...Battery String 2 Battery String 3 EIB Board Voltage Inputs Battery String 4 Battery String 5 Battery String 6 Battery String 7 Battery String 8 Rectifiers 24V Return Load Shunt Load Battery String 1...

Page 78: ...UM1M820BNA or NCU Instructions UM1M830BNA for programming information Relay Ratings Refer to the following a Steady State 0 5 A 60V DC 1 0 A 30V DC b Peak 3 A 30V DC The relays may be preprogrammed fo...

Page 79: ...ue 2 2 in lbs EIB Board MA455U41 EIB SH1 SH1 SH2 SH2 SH3 SH3 J5 J6 J7 J8 J9 DCV1 DCV2 DCV3 DCV4 DCV5 DCV6 DCV7 D13_NC DCV8 D13_COM DO9_NC D10_NC DO9_COM D10_COM DO9_NO D10_NO D11_NC D12_NC D11_COM D12...

Page 80: ...B Shunt Input EIB Pin No Factory Wiring Default Function Customer Defined Function Sh1 J5 2 none J5 1 Sh2 J5 4 none J5 3 Sh3 J5 6 none J5 5 Table 8 Voltage Inputs EIB Voltage Input EIB Pin No Default...

Page 81: ...nfiguration drawing C drawing supplied with your system for your system s specific configuration COM J8 3 NC J8 1 10 NO J8 6 COM J8 4 NC J8 2 11 NO J9 5 COM J9 3 NC J9 1 12 NO J9 6 COM J9 4 NC J9 2 13...

Page 82: ...ent Inputs Connect up to twenty five 25 shunt inputs to the Shunt Interface Board Observe proper polarity Note that some inputs may be factory connected depending on distribution devices installed Ref...

Page 83: ...SHUNT22 SHUNT22 SHUNT21 SHUNT21 SHUNT20 SHUNT20 SHUNT19 SHUNT19 SHUNT18 SHUNT18 SHUNT17 SHUNT17 SHUNT16 SHUNT16 SHUNT15 SHUNT15 SHUNT14 SHUNT14 TB2 25A 25B 24A 24B 23A 23B 22A 22B 21A 21B 20A 20B 19A...

Page 84: ...ure The analog output of the SM Temp Module may be connected to a controller s temperature port input In lieu of connecting the analog output of the SM TEMP module to a temperature port input the SM T...

Page 85: ...ble connected directly between your PC and the controller WARNING The intra building port s of the equipment or subassembly is suitable for connection to intra building or unexposed wiring or cabling...

Page 86: ...net Port NOTE NCU ONLY If your system has an IB4 board DO NOT connect your Local Area Network LAN to the NCU front Ethernet port See NCU Controller Second Ethernet Port Connection if IB4 board furnish...

Page 87: ...on the chassis then goes up to be bundled with the harness and all other customer alarm and signal cables The existing cable ties can also be used to secure the Ethernet cable as it goes up to the top...

Page 88: ...ted pair Refer to Figure 35 for location and Table 11 for pin outs Use shielded Ethernet cable grounded at both ends Note that the IB4 board s RJ 45 jack is connected to chassis ground Refer to the NC...

Page 89: ...RJ 45 LAN Connection USB B Port Factory connected to NCU Controller backplane USB A Port not used Customer Ethernet Cable Route to IB4 board through one of the rectangular openings on top of cabinet p...

Page 90: ...s are used to interconnect the shelves to the controller Refer to Figure 36 for connector locations These connections are factory made for shelves factory installed The connection must be made if a fi...

Page 91: ...ector Rear Connector Location to shelf mounted above Front 588705200 Expansion Shelf 588705201 Shelf or Top Shelf in 588705202 588705203 or 588705204 Shelf Assembly Communications Cable Connections Br...

Page 92: ...jumpers to the distribution bus panel subsystem 48V input terminals as shown in Figure 37 Apply electrical anti oxidizing compound to lug mating surfaces before connecting Mount two lugs back to back...

Page 93: ...re Assembly order is lug 1 4 flat washer 1 4 lock washer 1 4 20 nut Torque to 84 in lbs Note that a shorting block will be factory installed in this distribution device position Connect 48 jumpers to...

Page 94: ...ing Shelf or Top Shelf in 588705202 588705203 or 588705204 Shelf Assembly Connect 48 jumpers here Assembly order is lug 1 4 flat washer 1 4 lock washer 1 4 20 nut Torque to 84 in lbs Rear 588705200 Ex...

Page 95: ...s are connected to the various distribution panels located inside the distribution cabinet s as detailed in this section Recommended Torques 72 in lbs for 1 4 inch hardware when using standard flat an...

Page 96: ...er additional hardware Maximum Lug Width 0 625 inches Return Busbar not included with List AB Observe proper polarity when making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL...

Page 97: ...ut Return Busbar 24VDC Load Connections LOAD CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Customer must supply or order additional hardware Maximum Lug Width 1 88 inches Observe proper polarity when m...

Page 98: ...d Connections LOAD CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Customer must supply or order additional hardware Maximum Lug Width 1 75 inches Maximum fuse size is 400A Observe proper polarity when m...

Page 99: ...unts without Return Busbar 24VDC Load Connections LOAD CONNECTIONS 3 8 16 Studs on 1 Centers Customer must supply or order additional hardware Maximum Lug Width 1 5 inches Observe proper polarity when...

Page 100: ...order additional hardware Maximum Lug Width 0 625 inches Return Busbar not included with List AN Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other...

Page 101: ...Distribution 24V Distribution Observe proper polarity when making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other overc...

Page 102: ...ion Observe proper polarity when making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other overcurrent protective device A...

Page 103: ...ons Observe proper polarity when making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other overcurrent protective device A...

Page 104: ...ions Observe proper polarity when making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other overcurrent protective device A...

Page 105: ...hen making load connections WARNING Caution A 100 A circuit breaker or fuse SHALL HAVE an empty mounting position between it and any other overcurrent protective device A 175 A or greater circuit brea...

Page 106: ...n Connections LOAD AND OR BATTERY RETURN CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Customer must supply or order additional hardware Maximum Lug Width 1 38 inches Observe proper polarity when makin...

Page 107: ...onal Bullet Nose 6 Position GMT Distribution Fuse Block Wire Size Capacity 26 14 AWG Recommended Torque 4 5 in lbs 35A maximum capacity per block Maximum GMT fuse size is 15A Load Return Leads 24VDC L...

Page 108: ...tery disconnect distribution panels if furnished located inside the distribution cabinet as detailed in the illustrations in this section Figure 61 List BA Battery Disconnect Distribution Panel with R...

Page 109: ...Busbar 24VDC Battery Connections Battery Return Connections BATTERY AND BATTERY RETURN CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Customer must supply or order additional hardware Maximum Lug Width...

Page 110: ...Shunts without Return Busbar 24VDC Battery Connections BATTERY CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Maximum Lug Width 1 88 inches Customer must supply or order additional hardware Observe pro...

Page 111: ...4 TPH Fuse Battery Disconnect Positions with Shunts without Return Busbar 24VDC Battery Connections BATTERY CONNECTIONS 3 8 16 Captive Nuts on 1 Centers Customer must supply or order additional hardw...

Page 112: ...d Side Busbar GND RTN 24V SUPPLY BATTERY AND BATTERY RETURN CONNECTIONS 7 landings per polarity 3 8 16 Captive Nuts on 1 Centers Customer must supply additional hardware Maximum Lug Width 1 88 inches...

Page 113: ...00 4 000 0 000 0 000 0 000 0 750 0 750 0 750 1 750 1 750 3 750 2 250 4 000 0 000 0 750 1 750 0 000 0 750 1 750 0 000 0 750 1 750 0 000 0 750 1 750 4 000 4 000 3 8 16 Captive Nut 3 8 16 Captive Nut 3 8...

Page 114: ...e 69 Battery Connections to Optional Battery Busbar Extension Kit P N 562364 Battery Return Side Busbar Battery Load Side Busbar GND RTN 24V SUPPLY BATTERY BUSBAR EXTENSION KIT P N 562364 3 8 Clearanc...

Page 115: ...ons presented at the front of this document Figure 70 Battery Connections to Optional Battery Landing Busbar Kit P N 553584 Rear View GND RTN 24V SUPPLY Plastic Shield Up to Six 6 Battery Leads per po...

Page 116: ...Figure 71 Battery Connections to Optional Battery Landing Busbar Kit P N 555478 1 4 20 x 0 875 Studs on 0 625 Centers 16 Places Customer must supply additional hardware Two Row Cabinet Shown Others S...

Page 117: ...AG581127000 for specifications and manufacturers of the batteries to be installed in this power system Installing Battery Landing Busbar Kit P N 553584 List 21 or 555478 List 22 23 or 24 DANGER Adhere...

Page 118: ...laces with in order listed 3 8 16 x 1 1 4 Bolt 3 8 Belleville Lockwasher and 3 8 Flat Washer Torque to 180 in lbs 24V Angle Bracket Secure 2 places with in order listed 3 8 16 x 1 1 4 Bolt 3 8 Bellevi...

Page 119: ...tach Return Angle Bracket 3 Attach 24V Angle Bracket 4 Secure rear cover shield to distribution cabinet after wiring Return Angle Bracket Secure 2 places with in order listed 3 8 16 x 1 1 4 Bolt 3 8 B...

Page 120: ...he front of this document If the battery tray s was ordered with the system wiring to the battery tray was performed at the factory If a battery tray is installed in the field customer must wire to th...

Page 121: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 121 Figure 74 Wiring Diagram List 93 Battery Tray cont d on next page...

Page 122: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 122 Figure 74 Wiring Diagram List 93 Battery Tray cont d from previous page...

Page 123: ...retention bracket The spacers on the bracket should separate the batteries from each other Secure with the hardware removed in a previous step Refer to Figure 75 for washer location 5 Connect two lin...

Page 124: ...ct POS Battery Cable to this Terminal string 2 Spacers Separate Batteries 3 places per tray front and back Battery Retention Bracket See Detail A for alternate orientation 1 4 20 X 5 8 Bolt 1 4 Ground...

Page 125: ...cedure 1 Unpack the modules 2 Note the model number located on the handle of each module Model numbers starting with the letter R R24 2500 or 24 3000 are rectifiers Model numbers starting with the let...

Page 126: ...iv NetSure 710 Series Installation Manual IM581127000 Rev U 126 Figure 76 Module Location Diagrams on the front of each shelf Figure 77 Handle Latch Operation on the Rectifier and DC DC Converter Modu...

Page 127: ...ttings of adjustable parameters Initially Starting the System Procedure 1 Apply battery power to the system by closing the external battery disconnect s or protective device s that supplies battery po...

Page 128: ...the logo screen and a screen displaying Advanced Control Unit Plus Version Starting 2 Next the language screen appears Press the up or down arrow key to select the desired language Press the ENT key t...

Page 129: ...rectifiers are removed or fail it will take several seconds for the individual set points to the remaining rectifiers to be reset In the example given if one rectifier is removed the current limit se...

Page 130: ...sub menu 2 To Select a User To select a User use the UP or DOWN arrow keys to move the cursor to the Select User field Press ENT Use the UP and DOWN keys to select a User previously programmed into t...

Page 131: ...sation Minimum Voltage Main Menu Settings Battery Temp Comp Temp Comp Min V HVSD Limit Main Menu Settings Rectifier All Rect Set HVSD Limit Rectifier Current Limit Main Menu Settings Rectifier All Rec...

Page 132: ...If a password was previously entered and has not yet timed out skip this step and proceed to step 3 Otherwise to enter a password with the cursor at the User Name field default is Admin press the dow...

Page 133: ...s step and proceed to step 3 Otherwise to enter a password with the cursor at the User Name field default is Admin press the down arrow key to move cursor down to the password line Press ENT 0 is high...

Page 134: ...ller Procedure Refer to this section if your system is furnished with an NCU Controller NCU Controller Initialization Refer to the NCU Instructions UM1M830BNA for detailed instructions Refer to Figure...

Page 135: ...cal Display Main Menu 4 System information is displayed in multiple screens Press the ESC key to view other system information Press the down arrow key to view the next screen Press the ESC key to ret...

Page 136: ...tteries are used on the rectifier output the batteries should support the load until the current limit set points can be re established due to loss of a rectifier NCU Start Wizard For initial startup...

Page 137: ...ENT to make the change Press ESC to cancel the change Table 13 shows the menu navigation for some basic settings Refer to the separate NCU Manual UM1M830BNA supplied with your power system for complet...

Page 138: ...or AC3 to each rectifier This assignment is used to display rectifier AC input feed voltage s The User may reassign the feed to each rectifier per your specific installation by following the procedure...

Page 139: ...tem is operating normally the status of these is as shown in Table 14 Table 14 Status and Alarm Indicators Component Indicator Normal State ACU Status Green On Minor Yellow Off Critical or Major Alarm...

Page 140: ...if required at a later date Note that provided on a USB drive furnished with the system is a controller configuration drawing C drawing and the controller configuration files loaded into the controll...

Page 141: ...Vertiv NetSure 710 Series Installation Manual IM581127000 Rev U 141 This page is intentionally blank...

Page 142: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA IM581127000 RU 08 19...

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