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Liebert EXL S1

Preparation For Use

User Manual 10H52226UM60 - Rev. 1 - 01/2017

13

2.4.  Liebert EXL S1 1000/1200kVA cabinets assembly procedure

(in case of cabinets shipped separated)

The Liebert EXL S1 1000/1200kVA is composed by two cabinets, one contains the modules and one
contains the switches, and they must be assembled and connected together as first step of the
installation following the below procedure.

1

In the switches cabinet, remove the external door and the secondary access panels.

Summary of Contents for Liebert EXL

Page 1: ...Liebert EXL User Manual...

Page 2: ...Liebert EXL UNINTERRUPTIBLE POWER SUPPLY USER MANUAL 10H52226UM60 rev 1...

Page 3: ...ar methods even of parts are reserved Transgressors will be liable for damages All rights including rights deriving from patent license or registration of utility model or design are reserved Delivery...

Page 4: ...and unloading the cabinets from the pallet 11 2 4 Liebert EXL S1 1000 1200kVA cabinets assembly procedure 13 2 5 Environmental conditions 18 2 5 1 Installation altitude 18 2 6 Access to service area...

Page 5: ...or Connectivity Products serial input output 4 2 4 XP10 EPO connector 4 2 5 XP11 Input Connector 4 2 10 XP19A B SUB D connector for parallel UPS connection 5 NORMAL AND 5 1 Function 5 1 1 On line Prin...

Page 6: ...CE 6 1 Maintenance intervals 6 2 Disposal of batteries 6 3 Service addresses 6 4 Decommissioning 6 4 1 Taking out of service 7 PARALLEL CONFIGURATION 7 1 Placement into service 7 2 System configuratio...

Page 7: ...Liebert EXL S1 6 User Manual 10H52226UM60 Rev 1 01 2017...

Page 8: ...e limits superseding the 2006 95 EC and successive amendments 2014 30 EU Directive of the council for adapting the legal regulations of member states on electromagnetic compatibility superseding the 2...

Page 9: ...or static bypass 1 3 3 Qualified personnel Personnel who are familiar with the installation assembly placement into service and operation of the product and are qualified to carry out these procedure...

Page 10: ...working in the same UPS equipment room during on site installation Such personnel sometimes work above the UPS equipment and associated auxiliary equipment components To prevent major disruption to si...

Page 11: ...eeds to be kept clean to prevent foreign bodies from entering the UPS module via its forced air flow Vertiv will not accept liability or pay damages deriving from accidents caused by the introduction...

Page 12: ...the UPS within seven days of delivery be sure to store it under the conditions that meet product standard If the batteries or the equipment are to be stored they must be kept in a clean dry environmen...

Page 13: ...User Manual 10H52226UM60 Rev 1 01 2017 1757 Do not remove the retaining brackets which secure the UPS to the pallet because they are used to fasten the UPS to the floor Figure 1 Figure 2 Wrench 17 mm...

Page 14: ...e of cabinets shipped separated The Liebert EXL S1 1000 1200kVA is composed by two cabinets one contains the modules and one contains the switches and they must be assembled and connected together as...

Page 15: ...Preparation For Use Liebert EXL S1 14 User Manual 10H52226UM60 Rev 1 01 2017 2 In the modules cabinet remove the two lexan particulars and the iron one indicated below in red...

Page 16: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 15 3 Assemble the iron particulars in red as indicated by the arrows using supplied hexagonal head screws M6x30 grower washer...

Page 17: ...Connect the busbars of modules cabinet to the switches terminals in red as indicated by the arrows using supplied hexagonal head screws M12x35 grower washer For a correct connection and installation o...

Page 18: ...witches auxiliary contacts QS1 QS2 and QS4 pin COM and pin N O as indicated in the functional schematic 6 Reassemble the two lexan particulars and the iron one previously removed in the modules cabine...

Page 19: ...top of them The operating temperature range of the UPS is 0 C 40 C The ideal environmental temperature range is 15 C to 25 C The battery life is specified for 20 C Each increment of 10 C above 25 C r...

Page 20: ...fficient space for installation procedures to be carried out Access doors must be wide enough to permit unobstructed transport of the device chap 2 on page 11 To allow correct air flow for the cooling...

Page 21: ...les at the rear allow room for the curvature of the cables Do not crush the cables against the wall Perform maintenance operations from the front and from the top The floor on which the UPS will be in...

Page 22: ...Preparation For Use Liebert EXL S1 21 User Manual 10H52226UM60 Rev 1 01 2017 Figure 5 Liebert EXL S1 300 400kVA bottom view gland plate FRONT CABLE ENTRY AREA...

Page 23: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 22 Figure 6 Liebert EXL S1 300 400kVA bottom view footprint and floor mounting holes FRONT...

Page 24: ...Preparation For Use Liebert EXL S1 23 User Manual 10H52226UM60 Rev 1 01 2017 Figure 7 Liebert EXL S1 300 400kVA upper view door open FRONT...

Page 25: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 24 Figure 8 Liebert EXL S1 500kVA bottom view gland plate FRONT CABLE ENTRY AREA...

Page 26: ...Preparation For Use Liebert EXL S1 25 User Manual 10H52226UM60 Rev 1 01 2017 Figure 9 Liebert EXL S1 500kVA bottom view footprint and floor mounting holes FRONT...

Page 27: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 26 Figure 10 Liebert EXL S1 500kVA upper view doors open FRONT FRONT...

Page 28: ...Preparation For Use Liebert EXL S1 27 User Manual 10H52226UM60 Rev 1 01 2017 Figure 11 Liebert EXL S1 600 800kVA bottom view gland plate POWER CABLE ENTRY AREA SIGNAL CABLE ENTRY AREA FRONT...

Page 29: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 28 Figure 12 Liebert EXL S1 600 800kVA bottom view footprint and floor mounting holes FRONT...

Page 30: ...Preparation For Use Liebert EXL S1 29 User Manual 10H52226UM60 Rev 1 01 2017 Figure 13 Liebert EXL S1 600 800kVA upper view gland plate POWER CABLE ENTRY AREA SIGNAL CABLE ENTRY AREA FRONT...

Page 31: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 30 Figure 14 Liebert EXL S1 600 800kVA upper view doors open FRONT...

Page 32: ...Preparation For Use Liebert EXL S1 31 User Manual 10H52226UM60 Rev 1 01 2017 Figure 15 Liebert EXL S1 1000 1200kVA bottom view gland plate POWER CABLE ENTRY AREA SIGNAL CABLE ENTRY AREA FRONT...

Page 33: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 32 Figure 16 Liebert EXL S1 1000 1200kVA bottom view footprint and floor mounting holes FRONT...

Page 34: ...Preparation For Use Liebert EXL S1 33 User Manual 10H52226UM60 Rev 1 01 2017 Figure 17 Liebert EXL S1 1000 1200kVA upper view gland plate POWER CABLE ENTRY AREA SIGNAL CABLE ENTRY AREA FRONT...

Page 35: ...Liebert EXL S1 Preparation For Use User Manual 10H52226UM60 Rev 1 01 2017 34 Figure 18 Liebert EXL S1 1000 1200kVA upper view doors open FRONT...

Page 36: ...Preparation For Use Liebert EXL S1 35 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 37: ...local electrical codes Since UPS devices create a large leakage current connect the device to ground prior to placement into service Improper connection can damage the device and lead to injuries and...

Page 38: ...23 on page 46 In case of single input feed connect jumpers between U and U1 V and V1 W and W1 Notice To prevent the overheating of the UPS terminals the temperature reached by the selected cables must...

Page 39: ...table to BUS BAR cross section mm2 Screw size 433 2x240 M12 577 2x240 M12 722 2x300 M12 866 4x300 M12 1155 4x300 M12 1443 6x300 M12 1732 6x300 M12 Battery external Max current at 1 8V cell 240 cells A...

Page 40: ...3 3 Physical appearance Legend QS1 PRIMARY MAINS INPUT SWITCH QS2 BYPASS MAINS SWITCH QS3 MAINTENANCE BYPASS SWITCH not available for 600 800 1000 1200kVA QS4 OUTPUT SWITCH Warning If static switch mo...

Page 41: ...iebert EXL S1 40 User Manual 10H52226UM60 Rev 1 01 2017 Figure 19 Liebert EXL S1 300 400kVA front view QS1 QS2 QS4 QS3 INV REC MODULE PHASE U INV REC MODULE PHASE V INV REC MODULE PHASE W BOOST MODULE...

Page 42: ...S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 41 Figure 20 Liebert EXL S1 500kVA front view QS1 QS2 QS4 QS3 INV REC MODULE PHASE U INV REC MODULE PHASE V INV REC MODULE PHASE W BOOST MODULE S...

Page 43: ...2017 Figure 21 Liebert EXL S1 600 800kVA front view QS1 QS2 QS4 MODULE A RECT INV PHASE U MODULE A BOOST ST SW MODULE MODULE A RECT INV PHASE V MODULE A RECT INV PHASE W MODULE B RECT INV PHASE U MOD...

Page 44: ...7 43 Figure 22 Liebert EXL S1 1000 1200kVA front view QS1 QS2 QS4 MODULE A RECT INV PHASE U MODULE A BOOST ST SW MODULE MODULE A RECT INV PHASE V MODULE A RECT INV PHASE W MODULE B RECT INV PHASE U MO...

Page 45: ...when they are located far from the area where the system is located according to European standard IEC EN 62040 1 A1 2013 MAKE SURE THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE WORKING ON THIS...

Page 46: ...m current drain during discharge at 1 8V per cell see Table 1 on page 38 These devices should be installed as close as possible to the battery 3 4 5 UPS Output line Since load s can be supplied throug...

Page 47: ...ure the UPS is isolated before removing panels Notice For a TN C distribution system connect an insulated jumper between UPS ground and the UPS Neutral connector Refer to local Standards and regulatio...

Page 48: ...AND OUTPUT NEUTRAL U2 V2 W2 UPS OUTPUT TO LOAD D C BATTERY TERMINALS GROUND CONNECTION PE The 600 800 1000 1200kVA ratings are supplied without the maintenance bypass switch corresponding to QS3 on ot...

Page 49: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 48 Figure 24 Liebert EXL S1 300 400 kVA Customer power connections front view W1 V1 U1 U V W W2 V2 U2 PE D C N...

Page 50: ...Installation Liebert EXL S1 49 User Manual 10H52226UM60 Rev 1 01 2017 Figure 25 Liebert EXL S1 300 400 kVA Customer power connections right side view FRONT W2 V2 U2 N...

Page 51: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 50 Figure 26 Liebert EXL S1 300 400 kVA Customer power connections right side view FRONT W1 V1 U1 D C...

Page 52: ...Installation Liebert EXL S1 51 User Manual 10H52226UM60 Rev 1 01 2017 Figure 27 Liebert EXL S1 300 400 kVA Customer power connections right side view FRONT U V W...

Page 53: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 52 Figure 28 Liebert EXL S1 300 400 kVA Customer power connections left side view FRONT PE...

Page 54: ...Installation Liebert EXL S1 53 User Manual 10H52226UM60 Rev 1 01 2017 Figure 29 Liebert EXL S1 500 kVA Customer power connections front view W1 V1 U1 U V W W2 V2 U2 PE D C N...

Page 55: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 54 Figure 30 Liebert EXL S1 500 kVA Customer power connections right side view FRONT D C...

Page 56: ...Installation Liebert EXL S1 55 User Manual 10H52226UM60 Rev 1 01 2017 Figure 31 Liebert EXL S1 500 kVA Customer power connections left side view FRONT U U1 V1 V V1 V2 W W1 W2 PE N...

Page 57: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 56 Figure 32 Liebert EXL S1 600 800kVA Customer power connections front view...

Page 58: ...Installation Liebert EXL S1 57 User Manual 10H52226UM60 Rev 1 01 2017 Figure 33 Liebert EXL S1 600 800kVA Customer power connections right side view FRONT...

Page 59: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 58 Figure 34 Liebert EXL S1 600 800kVA Customer power connections right side view FRONT...

Page 60: ...Installation Liebert EXL S1 59 User Manual 10H52226UM60 Rev 1 01 2017 Figure 35 Liebert EXL S1 1000 1200kVA Customer power connections front view FRONT...

Page 61: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 60 Figure 36 Liebert EXL S1 1000 1200kVA Customer power connections right side view FRONT...

Page 62: ...Installation Liebert EXL S1 61 User Manual 10H52226UM60 Rev 1 01 2017 Figure 37 Liebert EXL S1 1000 1200kVA Customer power connections right side view FRONT...

Page 63: ...me depending on local conditions Warning Special care should be taken when working with the batteries associated with the Liebert EXL S1 When all batteries are connected together the overall voltage e...

Page 64: ...mmon battery type used in UPS installations is the valve regulated battery Valve regulated cells are not sealed The amount of gas given off is less than for flooded cells but when planning the battery...

Page 65: ...Liebert EXL S1 Installation User Manual 10H52226UM60 Rev 1 01 2017 64 For details about XP4 position see Fig 40 Figure 38 External Battery Connections XP4 PE PE X1...

Page 66: ...instructions provided by the battery manufacturer These usually can be found in the material which is included in the shipment Notice When recharging follow the instructions printed on the packaging...

Page 67: ...J 45 Ethernet Interface for Service and Placement into service only 4 1 1 ETHERNET 2 provision for future options 4 1 2 ETHERNET 1 RJ 45 Ethernet Interface for Service and Placement into service only...

Page 68: ...User Manual 10H52226UM60 Rev 1 01 2017 4 2 Customer connectivity panel The customer connectivity panel is placed as shown in Fig 40 Figure 40 Customer connectivity panel SLOT 1 XS3 SLOT 2 XS6 XP6 XP1...

Page 69: ...Connector XP31 RJ 45 Interface for synchronization with external signal X29 3 pole screw connector for Backfeed output contact XP4 2 pole Battery Area Temperature sensor input XP19A B 2x37 pole conne...

Page 70: ...rface for Connectivity Products serial input output The service Interface is a SUB D 9pin male connector for RS232 serial communication It is used for communications with external LIFETM modem e g GSM...

Page 71: ...talled after the UPS 1 Contact Vertiv technical support for different configuration The maximum cable diameter is 0 75 mm2 4 2 5 XP11 Input Connector Connection with customer plant 12 wire connector u...

Page 72: ...45 Ethernet interface for synchronization with external signal This Interface is used to communicate with an external synchronization device such as MBSM It can be used to synchronize the outputs of...

Page 73: ...cepts wires up to 0 75mm2 4 2 10 XP19A B SUB D connector for parallel UPS connection This interface is used for paralleling 2 or more UPS with each other It enables data exchange between UPS electroni...

Page 74: ...CONNECTIVITY PANELS Liebert EXL S1 73 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 75: ...ed using a dedicated microprocessor control This ensures maximum battery life For details see para 5 2 on page 75 5 1 3 Bypass line principal and overload management In the event of an overload e g 15...

Page 76: ...and battery quality The concept behind the display and the way it operates is easy to understand Event memory for fault analysis Fault display and audible signal 5 2 3 Battery management Automatic ba...

Page 77: ...thout interrupting the supply to the load Figure 43 Liebert EXL S1 block diagram 5 4 Maintenance Bypass Switch not available for 600 800 1000 1200kVA Liebert EXL S1 is equipped with a Maintenance Bypa...

Page 78: ...e inverter the UPS switches to Bypass operation Figure 44 Power flow in on line operation 5 5 2 Battery operation In this operating mode the connected load is supplied from the batteries via the inver...

Page 79: ...ed power to the loads The Bypass operating condition is displayed From this operating mode the UPS automatically reverts to on line operation after the fault is corrected Bypass operation can also be...

Page 80: ...he batteries Before the system starts make sure that UPS battery connection polarity is correct Wrong connections can damage the system and endanger operator safety 5 6 4 Switch to on line operation S...

Page 81: ...are not assembled refer to MSS user manual Step Action Status 1 Switch QS1 to the ON position Rectifier start up 2 Switch QS2 to the ON position wait for the Static Bypass Switch to switch on Static B...

Page 82: ...ition 1 Not available for all ratings Battery disconnector 3 Switch QS32 to the ON position 2 Not available for 600 800 1000 1200kVA see para 3 3 on page 39 4 Switch QS4 to the OFF position Service Mo...

Page 83: ...ypass line touch Inverter Off on the touch screen 5 8 3 Parallel UPS system Start Inverter System in Bypass mode To start all the inverters and transfer the load to the inverters touch Inverter On on...

Page 84: ...Normal and safe operation Liebert EXL S1 83 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 85: ...5 years at 25 C ambient temperature However useful life also depends on the frequency and duration of line power failures 6 3 Service addresses On site service is available worldwide Service telephone...

Page 86: ...Maintenance Liebert EXL S1 85 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 87: ...the modules are connected to the same DC source Differences of 20 are allowed for power cable lengths of up to 20m For larger distances cable lengths may not vary by more than 10 For parallel connecti...

Page 88: ...refer to para 5 3 on page 75 7 4 1 Procedure 1 UPS TURN ON PROCEDURE Starting with each UPS completely deenergized this procedure explains how to switch on UPS units and set them to Normal Operation...

Page 89: ...the UPS On each UPS perform the following procedure Step Action Status 1 Touch Inverter Off At this point the Load is supplied by the Bypass System in Bypass Mode 2 Switch battery breaker1 to the OFF...

Page 90: ...p 2 Switch QS2 to the ON position wait for the Static Bypass Switch to switch on Static Bypass Switch ON and fans ON 3 Close external battery switches then set battery breaker1 to the ON position 1 No...

Page 91: ...ut power distribution panel Input power distribution panel System Bypass 1 For fuse ratings see the chapter with technical data 2 Values are determined by the dimensions of the Service Bypass 3 Switch...

Page 92: ...system 1 For fuse ratings see the chapter with technical data 2 Values are determined by the dimensions of the Service Bypass 3 Circuit breaker or fuse 4 External Service Bypass Ext SBS must be a swit...

Page 93: ...RALLEL CONFIGURATION User Manual 10H52226UM60 Rev 1 01 2017 92 Figure 51 Loop circuit for parallel UPS 1 37 way Sub D plug cable XP19 A XP19 B UPS 4 1 UPS 3 UPS 2 UPS 1 XP19 A XP19 B XP19 A XP19 B XP1...

Page 94: ...PARALLEL CONFIGURATION Liebert EXL S1 93 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 95: ...aneously on the same UPS 8 1 RAU A remote alarm panel is available for displaying important individual UPS messages The length of the connection cable must not exceed 300m 8 2 TCE TCE 200mm This optio...

Page 96: ...UPS together using the loose supplied material with TCE see below figures If necessary fix the cables to the mounting using the base cable fixing These materials are loose supplied Mount the lateral...

Page 97: ...S It can be installed both on the right and the left of the UPS but the despatched configuration includes the TCE on the left The TCE weighs 75kg Footprint Unpacking Remove the TCE from the pallet by...

Page 98: ...untedon theright remove the lateral galvanized panel and mount it on the opposite side of the TCE For both the versions remove the lateral painted panel of UPS Assemble TCE and UPS together using the...

Page 99: ...BSM up to 6 UPS The MBSM is a device which is basically studied to provide on its outputs a frequency reference signal spitted in a certain number of channels normally 6 This signal is a square wave g...

Page 100: ...igurations where the External Sync Box can be used Installation consisting of two Vertiv systems Installation consisting of Vertiv systems and electrical generating devices Installation consisting of...

Page 101: ...S in parallel configuration 8 11 MSS This option is available for unit with MSS installed The synch distribution from MSS to UPS is managed by a switch on the top of UPS see below figure For the conne...

Page 102: ...Options Liebert EXL S1 101 User Manual 10H52226UM60 Rev 1 01 2017 BLANK PAGE...

Page 103: ...96 7 up to 96 3 AC AC efficiency in Intelligent ECO mode without charging current at maximum resistive load 1 2 98 7 Heat dissipation at nominal output load Float mode VFI kW Btu h 10 4 13 8 17 3 354...

Page 104: ...396 to 700 Number of cells VRLA Wet NiCd 240 300 240 300 375 468 VRLA float voltage 20 C V cell 2 27 VRLA end voltage V cell 1 65 VRLA float voltage temperature compensation 0 11 per C Float mode DC r...

Page 105: ...synchronized with internal clock 0 1 Frequency slew rate Hz s 1 default selectable up to 5Hz Output voltage distortion at nominal linear load 1 5 Output voltage distortion at reference non linear loa...

Page 106: ...e and input frequency 3 In case of 4 wires split input configuration the primary input and the Bypass input must have a common neutral reference 4 Referred to derated load conditions 5 With input volt...

Page 107: ...1 2 98 6 Heat dissipation at nominal output load Float mode VFI kW Btu h 21 9 29 2 36 5 43 8 74780 99700 124600 149500 ECO kW Btu h 7 7 10 2 12 8 15 3 26160 34880 43600 52300 Noise at 1 m as per ISO 3...

Page 108: ...VRLA float voltage temperature compensation 0 11 per C Float mode DC ripple for 10 min operating capacity as per VDE0510 0 05C10 Float voltage stability in steady state 1 DC ripple voltage without ba...

Page 109: ...t Factor without derating Ipk Irms 3 1 Phase angle accuracy with balanced loads 1 Phase angle accuracy with 100 unbalanced loads 3 Static Bypass Nominal Bypass voltage 6 V 400 3ph N PE or 400 3ph PE V...

Page 110: ...es cabinet weighs 2000kg and the switches cabinet weighs 400kg 5 The modules cabinet weighs 1815kg and the switches cabinet weighs 340kg 6 In case of 4 wires split input configuration the primary inpu...

Page 111: ...of Vertiv Co All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners 2017 Vertiv Co All rights reserved VertivCo com Vertiv Infrastructure...

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