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Vertiv APM Plus 0500kMK16FN02000, User Manual

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Vertiv APM Plus 0500kMK16FN02000 User Manual Download Page 142

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134

Vertiv™ Liebert® APM Plus User Manual

Summary of Contents for APM Plus 0500kMK16FN02000

Page 1: ...Vertiv Liebert APM Plus User Manual 50 500 kVA UPS...

Page 2: ...damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in...

Page 3: ...tion 24 2 5 3 Battery Temperature Compensation 25 2 6 Battery Protection 25 3 Mechanical Installation 27 3 1 Precautions 27 3 2 Transportation 27 3 3 Tools 28 3 4 Unpacking 30 3 5 Initial Inspection 3...

Page 4: ...n 57 5 1 Introduction 57 5 2 Navigating through the Liebert APM Plus Touchscreen Control Panel 59 5 2 1 Access Level Log In 59 5 2 2 Liebert APM Plus Touchscreen Control Panel Components 60 5 3 Operat...

Page 5: ...Current Date and Time 122 6 11 Control Password 123 7 Battery 125 7 1 Introduction 125 7 2 Safety 126 7 3 UPS Battery 128 7 4 Precautions for Installation Design 128 7 5 Battery Installation Environme...

Page 6: ...Kit 155 9 2 3 Seismic Anchor Kit 155 9 2 4 SIC Card 158 9 2 5 IS Relay Card 159 9 2 6 UF RS485 Card 161 9 2 7 BCB Cabinet 162 9 2 8 Parallel Cable 162 9 2 9 LBS Cable 162 9 2 10 Shorting Copper Bar K...

Page 7: ...anical Characteristics 172 12 4 Electrical Characteristics Input Rectifier 172 12 5 Electrical Characteristics Battery Bus 173 12 6 Electrical Characteristics Inverter Output 174 12 7 Electrical Chara...

Page 8: ...vi This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 9: ...for a long period it must be placed in a dry and clean environment within specified temperature range 2 This product should be used in an appropriate operating environment For details refer to the se...

Page 10: ...c voltage limits Electrical Equipment Safety Regulations 2016 Regulations implemented according to EU Directive 2014 35 EU on electrical equipment designed for use within specific voltage limits appro...

Page 11: ...ive to unidirectional DC pulse class A and insensitive to transient state current pulse must be selected 6 Note also that the earth leakage currents of the load will be carried by the RCCBs or RCDs 7...

Page 12: ...nd the provision of protective clothing first aid and fire fighting facilities WARNING General safety For users 1 Like other types of large power equipment the UPS and battery circuit breaker box batt...

Page 13: ...ement of short time withstand current of 16 kA when external upstream distribution is equipped with adequate capacity of fuses circuit breaker for fault clearance The specified upstream fuses are requ...

Page 14: ...0kMK16FN02000 NOTE Three cabinets are available for 500kVA UPS equipped without switch UPS equipped with Q3 UPS equipped with Q1 Q2 Q3 and Q5 Without switch Single switch and four switches for short 1...

Page 15: ...2 March 3 2022 Update Figures 7 9 and Figures 8 7 V1 3 April 1 2022 Update Safety precautions Figure 5 6 5 11 5 13 5 15 5 21 5 22 5 25 5 26 5 27 5 28 5 29 5 34 6 3 6 5 6 8 6 9 6 11 Table 4 1 12 1 12...

Page 16: ...1 Important Safety Instructions viii This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 17: ...utput against the input power change through the intelligent controller Provide mains failure protection If the input power fails the UPS will work in battery mode and the power supply to the loads wi...

Page 18: ...t switch UPS No Description No Description 1 Input 7 Rectifier 2 Output 8 Inverter 3 Bypass input 9 Automatic inverter switch 4 Fuse 10 UPS output 5 Static switch 11 Battery 6 Mains input 12 Battery c...

Page 19: ...No Description 1 Input 8 Rectifier 2 Output 9 Inverter 3 Bypass input 10 Automatic inverter switch 4 Maintenance bypass switch 11 Battery 5 Static switch 12 Battery charger 6 Maintenance bypass 13 UPS...

Page 20: ...oltage from the DC bus voltage When the mains is normal the rectifier and inverter work together to supply the loads and charge the battery When the mains is abnormal the rectifier stops working and t...

Page 21: ...uit breaker is closed and the battery is in stable floating charge state Parallel System As the UPS single module outputs are connected in parallel the system checks that the inverter control circuits...

Page 22: ...matically If the short circuit is removed at this point the load will be transferred back to the inverter The transfer is determined first of all by the features of the protective device of the system...

Page 23: ...re a separate power source is not available the input supply connections of the bypass input switch Q2 and rectifier input switch Q1 would be linked together to make the bypass input and rectifier inp...

Page 24: ...r 2 Maintenance bypass switch Q3 10 Inverter switch 3 Static switch 11 Charger 4 UPS 12 UPS output 5 Shorting copper bar of input configuration 13 Neutral line input 6 Mains input 14 Battery 7 Rectifi...

Page 25: ...nput and bypass input share the same neutral line 2 2 5 Battery Circuit Breaker BCB The external battery shall be connected to the UPS through the BCB The BCB cabinet is optional which shall be instal...

Page 26: ...ad of the parallel system can be queried from each UPS module s touch screen 2 3 2 Parallel System Requirements A group of paralleled modules behave as one large UPS with the advantage of presenting h...

Page 27: ...upted AC power to the loads At the same time the charger will charge the battery Figure 2 3 Schematic diagram of normal mode No Description 1 Mains input 2 Rectifier input switch 3 Rectifier 4 Inverte...

Page 28: ...itching the UPS on from Battery charged mode directly during mains failure Therefore the battery power supply can be used independently to improve the availability of the UPS Automatic restart mode Th...

Page 29: ...of bypass mode No Description 1 Bypass input 2 Bypass input switch 3 Static switch 4 Output switch 5 UPS output Maintenance mode As shown in Figure 2 6 below if the UPS maintenance or service is requi...

Page 30: ...o inverter is less than 2ms uninterrupted and less than 5ms interrupted In this mode the system can normally charge the battery Figure 2 7 Schematic diagram of ECO mode No Description 1 Bypass input 2...

Page 31: ...hrough the Vertiv firmware setting 2 5 1 Normal Function 1 Constant current boost charge Adopt the constant current within battery charging limit to charge the battery This function can be used for fa...

Page 32: ...function can be disabled through the Vertiv software setting Conditions Battery at float charge for at least 5h load equal to 0 to 100 of rated UPS capacity Trigger Automatically or manually through...

Page 33: ...solution The following battery protection functions are set by the service engineer through the Vertiv software setting Battery low pre warning The battery low pre warning occurs before the EOD After...

Page 34: ...2 Overview 26 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 35: ...eer in accordance with the information given in this chapter WARNING The UPS can be connected to IT TN and TT AC distribution systems IEC60364 3 and must be of 3 phase 5 wire A B C N PE system WARNING...

Page 36: ...allet as shown in Figure 3 1 below to prevent the equipment from falling over Figure 3 1 Inserting and movement Cabinet front No Description 1 Without switch Single switch 2 Four switches 3 3 Tools WA...

Page 37: ...re cutting plier Clawhammer Diagonal cutting plier Insulating shoes Antistatic gloves Electrician knife Cable tie Insulating tape Insulating gloves Crimping plier Heat shrinkable tube Insulated torque...

Page 38: ...r Follow the steps given below 1 As shown in Figure 3 2 below remove the packing belts and honeycomb boards Figure 3 2 Removing the packing belts and honeycomb boards No Description 1 Packing belt 2 P...

Page 39: ...atguards No Description 1 Ratguard 3 According to Figure 3 4 below remove the fixing bolts at bottom of the cabinet Figure 3 4 Removing bottom bolts No Description 1 Fixing bolt 4 Use the forklift to...

Page 40: ...onductive fiber etc acid mist or other conductive media strongly ionized substances The environment specifications should comply with relevant international standard specifications and the operating r...

Page 41: ...inet which shall be close to the UPS If the battery is placed on the raised floor bracket shall be installed under the floor just as for the UPS If the battery adopts rack mounting or is mounted far f...

Page 42: ...inet can be moved by forklift or other similar lifting equipment 3 7 3 Clearance Because the UPS has no perforated doors at the two sides there is no special clearance requirement on the two sides Bes...

Page 43: ...8 Installation Drawings Figure 3 5 Installation diagram of without switch single switch and four switches unit mm Without switch 500kVA 3 Mechanical Installation 35 Vertiv Liebert APM Plus User Manua...

Page 44: ...ngle switch 500 kVA NOTE The M aintenance Bypass switch is omitted if bypass fuse assembly KAIC subassembly are integrated in the cabinet 3 Mechanical Installation 36 Vertiv Liebert APM Plus User Manu...

Page 45: ...Four switches 500 kVA 3 Mechanical Installation 37 Vertiv Liebert APM Plus User Manual...

Page 46: ...3 Mechanical Installation 38 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 47: ...mum input current including the maximum battery charge current see Table 4 1 on the next page UPS bypass and output cable The cable size of the UPS bypass and output cable differs with the UPS power r...

Page 48: ...os 90 capacity 38 nos 95 capacity Table 4 1 M ax steady state AC and DC currents 4 1 3 Recommended CSA of UPS Cable The recommended CSA of the UPS cable is listed in Table 4 2 below Model Input Output...

Page 49: ...may cause EM I electric shock or fire risk 4 1 9 External Protective Device To ensure the safety it is necessary to install external circuit breaker for the input and battery of the UPS Because of the...

Page 50: ...the upstream input distribution and the downstream distribution to the load External battery The BCB mandatory must be installed for protecting the external battery The UPS provides an optional BCB c...

Page 51: ...The power cables should be routed through tunnels or cable troughs to prevent cable damage due to mechanical stress NOTE 2 When routing the cables inside the cabinets it is required to bind and fix th...

Page 52: ...No Description 1 Shorting copper bar of common Input source 4 Electrical Installation 44 Vertiv Liebert APM Plus User Manual...

Page 53: ...ss while the single switch only supports top cable access Figure 4 3 Power cables wiring route of 500 kVA No Description 1 Step Remove the top cover to lead cables into the cabinet then connect them t...

Page 54: ...measure the voltages between the UPS terminals and the voltages between the terminals and the earth Refer to Figure 4 2 on page 43 to Figure 4 3 on the previous page open the front door of the UPS an...

Page 55: ...put cables between the output terminals oA oB oC N in the cabinet and the load Refer to Table 4 1 on page 40 for the torque value Ensure correct phase rotation WARNING If there is no requirement of po...

Page 56: ...circuit breaker signal and parallel communication These functions are realized through the communication box in the UPS cabinet As shown in Figure 4 4 below the communication box provides the followin...

Page 57: ...closed signal to trip BCB 9 PE Reserved 10 Para_SER_BUS_H Reserved 11 GND Dry ground 12 Para_SER_BUS_L Receive BMS closed signal to trip BCB 13 TMP_BAT External battery temperature 14 NA Reserved 15...

Page 58: ...n for Q3 closed 10 Configurable input dry contact 1 J7 10 12 Inverter status 24 V 10 mA rated available when pin10 12 opened 0 Undefined 1 Battery fault 2 External maintenance isolation switch closed...

Page 59: ...e disabled 4 Charger to be shut down 5 BCB tripping 6 Transfer to inverter disabled 7 Battery maintenance self check starts 8 Battery maintenance self check ends 9 Alarm cleared 10 Battery alarm 11 Ba...

Page 60: ...31 Configurable input dry contact 3 0 Undefined 1 System alarm 2 On battery 3 UPS power supply default 4 Mains input abnormal 5 On bypass 6 Battery lowcapacity 7 Remote EPO 8 UPS fault 9 On maintenanc...

Page 61: ...signal 1 Bypass Backfeed J8 1 Normally open Closed when bypass has backfeed J8 3 Bypass backfeed protection relay common J8 5 Normally closed Open when bypass has backfeed 2 Input Backfeed J8 2 Norma...

Page 62: ...nal EPO facility is also connected to the normally open or normally closed remote EPO switch between these two terminals using shielded cable If this function is not required pins 3 and 4 of J5 must b...

Page 63: ...ble 4 8 M odels and installation positions of optional cards 4 2 9 Signal Cable Connection Steps NOTE Respectively route the power cables and signal cables The shielding coat of signal cable must be r...

Page 64: ...wiring route of 500 kVA Four switches NOTE Step 1 Lead the cables into the cabinet through the cabling hole Step 2 Connect them to the corresponding terminals 4 Electrical Installation 56 Vertiv Lieb...

Page 65: ...ncludes an icon matched to the status The Status Gauge displays such details as power demand from the connected load input power quality output and bypass on each phase and battery capacity The Lieber...

Page 66: ...1 Liebert APM Plus Touchscreen Control Panel components No Description 1 UPS Status LED 2 Touchscreen LCD 3 Speakers not used 4 EPO Switch 5 UPS Status LED 5 Touch Screen 58 Vertiv Liebert APM Plus Us...

Page 67: ...limiting the authority to change how the UPS operates Each of the four access levels offers different authority Observer Viewing permission only can choose graphic or text display no PIN required Oper...

Page 68: ...og in for all access levels the Liebert APM Plus Touchscreen Control Panel opens to the STATUS screen in graphic display The STATUS screen will show the animated mimic and system status readings at ea...

Page 69: ...Condition of the UPS components and data affecting operation and performance visible to all access levels OPERATE UPS operation controls such as inverter on inverter off energy saving status visible t...

Page 70: ...n page 71 same options for all access levels except Observers cannot acknowledge alarms Logs UPS Event Log with date and time of occurrence type of event Event ID status component affected and descrip...

Page 71: ...ts software and firmware UPS model rating configured capacity model number and serial number Mimic Display Components The animated mimic display shows each configured major component of the UPS system...

Page 72: ...Detail Icon Environmental Detail Icon Clicking any of the detail icons reveals additional data about that selection in the opposite panel The data panel can be closed by clicking the Close radio butt...

Page 73: ...Figure 5 7 UNIT STATUS panel Input details graphic display Figure 5 8 UNIT STATUS panel Bypass details graphic display 5 Touch Screen 65 Vertiv Liebert APM Plus User Manual...

Page 74: ...ending on its settings If it is inactive touch the TOUCHSCREEN to wake it up To log in to the Liebert APM Plus Touchscreen Control Panel 1 Touch the LOG IN icon at the top right of the screen The lock...

Page 75: ...ew with the new settings The Default View 1 can be altered with the pencil edit icon in the display see Using the Edit Icon to Customize Layout on page 71 To customize the display s appearance 1 Log i...

Page 76: ...Figure 5 11 Customize the display 5 Touch Screen 68 Vertiv Liebert APM Plus User Manual...

Page 77: ...the Layout heading select the number of panels in the new or edited view the maximum is four 8 Choose the data to be displayed in each panel by touching a choice in the PANEL OPTIONS and then touch th...

Page 78: ...dot inside the circle 12 Touch Save 13 Touch the STATUS menu icon to see the new appearance To choose an existing layout navigate to the PANEL CONTENT screen and touch the radio button beside the lay...

Page 79: ...ameters b Touch the X beside the parameter to be removed from the panel The Add Parameter icon will appear in the panel if another parameter can be added The number of parameters possible is based on...

Page 80: ...Figure 5 13 Change panel content or resize remove a panel Figure 5 14 Resize or remove a panel 5 Touch Screen 72 Vertiv Liebert APM Plus User Manual...

Page 81: ...Load NOTE Changes made to the UNIT STATUS panel will be applied to all views using the panel To edit the UNIT STATUS panel 1 Activate the editing mode by touching and holding the Edit icon on the UNI...

Page 82: ...Off Reset Fault and Energy Saving M ode Activation commands will be available whenever the UPS is operating Before executing any command verify that the UPS status is suitable for the command to be pe...

Page 83: ...ever the UPS has input power and the inverter is Off Before executing the command verify that the UPS is prepared for the inverter to start Liebert APM Plus Touchscreen Control Panel will display a me...

Page 84: ...NOTE Risk of improper operation can cause load drop resulting in equipment damage The Inverter Off will shut off power to the connected load unless bypass power is available Before executing this com...

Page 85: ...tus Module redundancy is usually chosen during system setup Redundancy may be enabled only with Administrator or Service permissions Proper operation requires the presence of at least a second module...

Page 86: ...Figure 5 20 Enable module redundancy 5 Touch Screen 78 Vertiv Liebert APM Plus User Manual...

Page 87: ...permits the UPS to reduce power consumption by powering the load through bypass power when utility supplied power is within acceptable ranges The inverter will remain in a state that will permit it to...

Page 88: ...nts will trigger audible alarms and the LED on the bezel the light bar and the status header will change color Audible alarms will not sound unless enabled The scrolling information bar at the top of...

Page 89: ...on the choices made in the gauge s setup The data can be chosen by someone with Administrator or Service access The additional data will not replace the information shown in the center of the Status G...

Page 90: ...n the gauge s upper or lower section a Expand the Upper Meter or Lower Meter menu by touching the arrow beside it b Use the drop down menu to choose whether the Upper Meter or Lower Meter shows data f...

Page 91: ...Figure 5 24 Status Gauge setting options 5 Touch Screen 83 Vertiv Liebert APM Plus User Manual...

Page 92: ...5 Touch Screen 84 Vertiv Liebert APM Plus User Manual...

Page 93: ...rameter icon on the UNIT STATUS panel brings up further details about that parameter The same data can be viewed by switching to the text view The length of the lists and order of the details may requ...

Page 94: ...5 Touch Screen 86 Vertiv Liebert APM Plus User Manual...

Page 95: ...Figure 5 26 Unit status Bypass details 5 Touch Screen 87 Vertiv Liebert APM Plus User Manual...

Page 96: ...Figure 5 27 Unit status Battery details 5 Touch Screen 88 Vertiv Liebert APM Plus User Manual...

Page 97: ...Figure 5 28 Unit status Load details 5 Touch Screen 89 Vertiv Liebert APM Plus User Manual...

Page 98: ...Figure 5 29 Unit status Environmental details 5 Touch Screen 90 Vertiv Liebert APM Plus User Manual...

Page 99: ...pe an ID component affected and a description of the alarm or event The information is available to the Observers those without a log in password To view the alarms or events 1 Navigate to the STATUS...

Page 100: ...5 Touch Screen 92 Vertiv Liebert APM Plus User Manual...

Page 101: ...gured in the UPS The data list opens on the opposite side of the screen and for most parameters expands to show all details for the component touched The same component information can be obtained by...

Page 102: ...Figure 5 32 Unit status Output details Figure 5 33 Unit status Bypass details 5 Touch Screen 94 Vertiv Liebert APM Plus User Manual...

Page 103: ...Figure 5 34 Unit status Power module details Figure 5 35 Unit status Battery details 5 Touch Screen 95 Vertiv Liebert APM Plus User Manual...

Page 104: ...rgy saving mode active This system is in normal operating mode supplied by the inverter and has one of the energy saving modes active Load on inverter Operation normal This system is in normal operati...

Page 105: ...arm active Warning Viewalarm log for details This system is in warning operating mode supplied by the bypass and has an active warning This means the system is operating after a transfer to bypass and...

Page 106: ...pending This system is in critical operating mode supplied by the inverter and system can withstand specific duration during overload conditions after that load will be transferred to bypass Load on...

Page 107: ...d to be outside normal test operations Load on bypass Test mode active Alarm active Critical This system is in critical operating mode supplied by the bypass running in a system test mode and has an a...

Page 108: ...Check the battery voltage Other Bypass STS Fail The adjacent bypass STS open circuit fault or short circuit fault Input Voltage Abnormal The mains voltage is outside specifications and results in rec...

Page 109: ...load rises above 105 of the nominal rating of the parallel system The alarm automatically resets once the overload condition is removed Out Overload Timeout The UPS overload status continues and the...

Page 110: ...t ready Remote Turn Off Turn off the inverter through the service command No Battery Check the battery and battery connection Discharger Fault Bus voltage abnormal Battery Reversed Reconnect battery a...

Page 111: ...ch rack is reliable and that the bypass module is fixed Ambient Overtemp The overtemperature detection of ambient temperature which can be set through the setting software Byp SCR Fan Abnormal The int...

Page 112: ...5 Touch Screen 104 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 113: ...to remove such covers 2 The AC input and output terminals of UPS have dangerous voltage at any time If the cabinet is equipped with an EM C filter the filter may have dangerous voltage 1 For the contr...

Page 114: ...o not use the internal maintenance bypass switch Q5 Output switch which connects UPS output to the load NOTE 1 Q1 Q2 and Q5 are available for four switches model while Q3 is available for single switc...

Page 115: ...Single switch No Description 1 Q3 Maintenance Bypass Switch 6 Single UPS Operation Introduction 107 Vertiv Liebert APM Plus User Manual...

Page 116: ...switches No Description 1 Q5 Output switch 2 Q3 Maintenance bypass switch 3 Q2 Bypass input switch 4 Q1 Rectifier input switch 6 Single UPS Operation Introduction 108 Vertiv Liebert APM Plus User Man...

Page 117: ...door of the UPS ensure that the internal maintenance bypass switch Q3 is disconnected while the input cables and copper bars are reliably connected 2 Close the external input switch ensure that the UP...

Page 118: ...cess is finished close the battery circuit breaker and the system will run in Bypass mode Power flow shown in Figure 6 3 on the facing page Click the On key Refer to Operator Controls 6 Single UPS Ope...

Page 119: ...Figure 6 3 Clicking INVERTER ON key 5 The inverter starts self test and sync Figure 6 4 Inverter self test and sync 6 Single UPS Operation Introduction 111 Vertiv Liebert APM Plus User Manual...

Page 120: ...conds to avoid overload situations damage to the maintenance bypass switch 2 Close the output switch Q5 bypass input switch Q2 rectifier input switch Q1 and all external output isolating switches if a...

Page 121: ...d Start 1 Verify that the battery has been connected close the battery loop switch and then the battery voltage is transferred to the input terminal of the battery 2 Please wait for 30 sec after batte...

Page 122: ...switch to re connect the mains power to the UPS 10 seconds later the rectifier restarts automatically and the UPS works in normal mode 6 3 2 Transfer from Normal Mode to Bypass Mode Click the Off key...

Page 123: ...ore making this operation read the information on the TOUCHSCREEN to make sure that the bypass supply is normal and that the inverter is synchronous with the bypass supply so as to not risk a short in...

Page 124: ...nel only 3 For models without Q1 Q2 and Q5 when the external input switch is not disconnected there is a hazardous voltage inside the UPS For UPS maintenance and dust removal other switches including...

Page 125: ...t connected while the manual maintenance self test just satisfies the conditions of battery fully charged Method 1 Manual maintenance self test via the TOUCH SCREEN 2 Periodical self test self test pe...

Page 126: ...terface shown in Figure 6 10 below Figure 6 10 Battery management interface 5 Respectively click Automatic Battery Test Manual Battery Test Calibrated Battery Test and Battery Equalize then you can ex...

Page 127: ...1 Post a label at the AC input distribution generally far away from the UPS to alert that the UPS maintenance is being operated 2 Wait 10 minutes for the internal DC bus capacitance to discharge Then...

Page 128: ...wer at the output terminals of the UPS WARNING If the maintenance bypass switch Q3 is closed and UPS has input power it means UPS has outputs 6 8 Automatic Restart In the case of a mains failure the U...

Page 129: ...1 Click on the icon 2 Click on the icon 3 Click the item of Display 4 Click Display Properties 5 As shown in Figure 6 11 below click Language to set the language you need Figure 6 11 Setting language...

Page 130: ...e system date and time 1 Click on the icon 2 Click on the icon 3 Click the item of Display 4 Click Date Time 5 Refer to Figure 6 12 below set the actual date and time Figure 6 12 Setting date and time...

Page 131: ...word carry out the following procedures 1 Enter SETUP level 2 Click on the icon 3 Refer to Figure 6 13 below set password changing Figure 6 13 Setting password 6 Single UPS Operation Introduction 123...

Page 132: ...6 Single UPS Operation Introduction 124 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 133: ...strings of battery in parallel To facilitate the UPS installation the battery is installed on the specially designed battery rack or in the battery room During the maintenance or repair the battery mu...

Page 134: ...has been disconnected before battery maintenance WARNING Hazardous battery voltage present behind covers 1 No user serviceable parts are located behind covers that require a tool for their removal Onl...

Page 135: ...ing material Otherwise battery burning human death injury or explosion may be caused h Do not disassemble modify or demolish the battery Otherwise battery short circuit liquid leakage or even human in...

Page 136: ...uring the storage ensure that the ambient temperature shall not exceed the range of 15 C to 45 C and the optimal temperature is 20 C to 25 C To compensate for the self discharge of the battery during...

Page 137: ...perature The higher the temperature is the shorter the battery service life will be At low temperature the charge discharge performance of the battery will be significantly reduced The battery must be...

Page 138: ...battery adopts rack mounting or is far away from the UPS cabinet the BCB will be installed close to the battery and the wiring distance of the power and signal cables connected to the UPS shall be min...

Page 139: ...ery shall be properly installed and protected from vibration or shock 7 8 Design of Battery Room No matter which type of installation system is adopted the following items shall be paid special attent...

Page 140: ...hown in Figure 7 2 below Note the following points when applying the common battery string 1 All the units in parallel system share the same battery string and do not intermix the common battery strin...

Page 141: ...B cabinet should be installed as close as possible to the battery It can be installed on a horizontal surface Besides the local regulations to enable routine operation of switches in the BCB cabinet w...

Page 142: ...inet and note that the marked number must correspond to the battery terminals in the BCB cabinet when connecting the power cables Figure 7 3 Front dimension of BCB cabinet unit mm Figure 7 4 Dimension...

Page 143: ...onnection diagram of overall BCB cabinet No Description 1 UPS terminal N 2 UPS terminal 3 UPS terminal 4 Battery terminal N 5 Battery terminal 6 Battery terminal 7 Battery 135 Vertiv Liebert APM Plus...

Page 144: ...minal N 3 Battery string 2 terminal 4 UPS terminal 5 Battery string 3 terminal 6 Battery string 1 terminal 7 Battery string 1 terminal N 8 UPS terminal 9 Battery string 2 terminal 10 Battery string 2...

Page 145: ...l 4 Battery string 4 terminal 5 Battery string 1 terminal 6 Battery string 1 terminal N 7 UPS terminal 8 UPS terminal N 9 Battery string 2 terminal 10 Battery string 2 terminal N 11 UPS terminal 12 Ba...

Page 146: ...nductor should be installed on the inside of the bottom plate of the BCB cabinet Connect the PCB as shown in Figure 7 8 below Contents inside the dashed box are options NOTE If a battery ground fault...

Page 147: ...ery Rated battery discharge current at full load A 1371 Reference rated current of BCB A 1600 CSA of connection cable mm2 4 185 40 block battery Rated battery discharge current at full load A 1371 Ref...

Page 148: ...terminal shields are intact 7 14 Disposal of Used Battery If the battery has liquid leakage or is damaged place the battery into the container that can withstand sulphuric acid and discard it accordi...

Page 149: ...a parallel system is the same as that of single module system This section only introduces the installation procedures specific to the parallel system The installation of a parallel UPS should follow...

Page 150: ...ly 2 External bypass switch 3 Mains input L1 L2 L3 N 4 BCB 5 Charger 6 Q1 7 Rectified 8 Static switch 9 Q2 10 Q3 11 Battery 1 12 Inverter 13 Q5 14 L1 L2 L3 N 15 Q1EXT 16 Q2EXT 17 QUPS 18 Output distri...

Page 151: ...ss input cables and UPS output cables of each UPS module should be of the same length and specifications to facilitate load sharing 8 2 5 Parallel Cable Shielded and double insulated parallel cables a...

Page 152: ...The remote EPO switch must provide dry contact signal which is normally open or normally closed NOTE The open circuit voltage provided is 12 Vdc 20 mA NOTE The external EPO device is composed to conf...

Page 153: ...while the input cables and copper bars are reliably connected and the parallel cables are firmly connected WARNING In parallel UPS configuration all operations related to disconnection or connection...

Page 154: ...til the alarm status is cleared 2 Close the UPS external total maintenance bypass switches and do not close the internal maintenance bypass switch Q3 of each UPS 3 At this moment the external total ma...

Page 155: ...The following procedures apply when one UPS module must be isolated from the parallel system for repair due to serious fault 1 Pressing the EPO button on the GHMI stops the operation of rectifier inv...

Page 156: ...utomatically 8 3 5 Procedures for Completely Powering Down UPS Complete UPS shutdown and load power off should follow this procedure All power switches isolating switches and breakers are disconnected...

Page 157: ...single input load an STS can be installed to feed power to the load The system uses the LBS cables to keep the output of two independent UPS systems in synchronization One set of UPS system single pa...

Page 158: ...fier 3 UPS1 4 UPS4 5 Q1 6 Q2 7 Q3 8 Q5 9 Parallel cable 10 LBS 11 STS 12 To load NOTE In a dual bus system the two UPS systems must have the same voltage and frequency and the load should not exceed t...

Page 159: ...LBS Cable For 500 kVA dual bus system connect the optional LBS cables 10 m 15 m 20 m between the LBS ports J4 or PARA2 and LBS port of the two UPS systems shown in Figure 8 7 below TheJ4 port and PAR...

Page 160: ...No Description 1 PARA1 2 PARA2 3 LBS 4 LBS1 cable 5 Parallel cable 6 LBS2 cable Figure 8 8 LBS port J4 on bypass control module 8 Parallel System and LBS System 152 Vertiv Liebert APM Plus User Manual...

Page 161: ...6 IS RELAY card Intellislot ports 1 to 2 7 External remote LBS box 8 BCB cabinet 9 Parallel cable Available in 5 m 10 m 15 m 10 LBS cable Available in 10 m 15 m 20 m 11 Common source copper bar Table...

Page 162: ...the UPS and battery may be damaged 2 When installing the battery temperature sensor turn off the UPS During installation be sure not to touch the battery terminals exposed copper bars and components...

Page 163: ...mensions of the seismic anchor kit Seismic anchor Width mm Length mm Seismic anchor 60 585 Table 9 2 Dimensions of the seismic anchor kits Fix the UPS onto the concrete floor WARNING 1 Only Vertiv aut...

Page 164: ...ttom of the UPS cabinet and use M12 expansion bolts 3 pcs to fix seismic anchor on the ground as shown in Figure 9 1 below Figure 9 1 Installing seismic anchor rear installation Description 1 M8 x 25...

Page 165: ...use M12 expansion bolts 3 pcs to fix seismic anchor on the ground as shown in Figure 9 2 below Figure 9 2 Installing seismic anchor front installation No Description 1 M8 x 25 Tapping screws 4PCS 2 M1...

Page 166: ...ls are present and complete including one SIC card Procedures NOTE There is no need to shut down the UPS during SIC card installation because the SIC card is hot pluggable WARNING Some electronic comp...

Page 167: ...Intellislot port into the port position recommended in Table 4 8 on page 55 and then fasten the screws For more information of the SIC card refer to Site Interface Web SNMP Agent Card User Manual in...

Page 168: ...Ground Future release 12 UPS Any Mode Shutdown Future release 13 Summary Alarm Closed if no alarm conditions are present 14 Summary Alarm Closed if summary alarm occurs 15 Common Summary Alarm 16 On U...

Page 169: ...inger is used for insertion into the Intellislot port of the UPS It provides RS232 input signal The RJ45 port 1 and RJ45 port 2 are in parallel connection They provide RS485 output signal Installation...

Page 170: ...oes not change with the UPS status Action to take Ensure that the UF RS485 card is properly inserted into the Intellislot port and the cable is properly connected 9 2 7 BCB Cabinet Refer to BCB Cabine...

Page 171: ...nt equipment and equipment room environment through the Web server function provided by the SIC card Network management system NMS You can use NMS to monitor your intelligent equipment and equipment r...

Page 172: ...ation through Dry Contact Port of Central Control Module For on site specific needs the UPS may need auxiliary connection to achieve functions like acquiring external equipment status information prov...

Page 173: ...ch covers 3 Note that the neutral line has hazardous voltage when servicing the UPS 4 For the UPS without switch or single switch switch off the disconnect device before maintenance and check whether...

Page 174: ...he bypass power module and pull the module out of the cabinet then maintain the module 4 After servicing the module push the module into the cabinet and tighten the screws on both sides NOTE When pull...

Page 175: ...he safety of UPS supply system it is necessary to have regular inspection and replacement of these devices This section introduces the key components of UPS and the reference years of service life For...

Page 176: ...ce the air filter during the UPS operation Each air filter is fixed by a fixing bar on both sides Refer to Figure 11 1 below the following is the air filter replacement procedures 1 Open the front doo...

Page 177: ...tery life 4 Check the wiring Check the tightening of all connected screws and there should be routine tightening at least once a year 5 Check regularly if there is any abnormity in the superior or sub...

Page 178: ...11 Service and Maintenance 170 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 179: ...t compliance clauses with generic IEC and EN standards for safety IEC EN BS60950 electromagnetic emission and immunity IEC EN BS61000 series and construction IEC EN BS60146 series and 60529 12 2 Envir...

Page 180: ...VA 500 Rated AC input voltage1 Vac 380 400 415 3 phase 4 wire PE TN TT IT power distribution system Input voltage range2 Vac 176 to 276 full load 132 to 176 derated to 70 load Frequency 2 Hz 50 60 ran...

Page 181: ...Ripple current A 0 05 C10 Boost voltage V cell VRLA 2 35 selectable from 2 30 to 2 35 Constant current and constant voltage charge mode Boost control Float boost current trigger 0 050C10 selectable f...

Page 182: ...per limit 0 5 Hz 1 Hz 2 Hz 3 Hz 10 Default 10 Lower limit 0 5 Hz 1 Hz 2 Hz 3 Hz 10 Default 10 Slewrate max change rate of synchronisation frequency Hz s 0 6 setting range 0 1 to 3 Table 12 6 Inverter...

Page 183: ...0 30 or 40 default 20 Bypass frequency tolerance 10 Table 12 7 Bypass input NOTE 1 Factory set to 380 V 400 V or 415 V can be selected by service engineer at site 2 Factory set to 50 Hz or 60 Hz can b...

Page 184: ...12 Specifications 176 This page intentionally left blank Vertiv Liebert APM Plus User Manual...

Page 185: ...t IGBT Integrated gate bipolar transistor LBS Load bus synchronizer LCD Liquid crystal display LED Light emitting diode PC Personal computer PE Protective earth RCCB Residual current circuit breaker R...

Page 186: ...cable This table is made following the regulation of SJ T 11364 Means the content of the hazardous substances in all the average quality materials of the parts is within the limits specified in GB T 2...

Page 187: ...Vertiv Liebert APM Plus User Manual...

Page 188: ...o are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibil...

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