Vermont Castings VANGUARD 085-3155-2/G5390 Page 24 Assembly Manual Download | Manualshive

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MODEL No. 085-3155-2/G53901

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UILD IT

BUILD IT

STEP 9

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Summary of Contents for VANGUARD 085-3155-2/G5390

Page 1: ...VERMONT CASTINGS VANGUARD TM MC 3 BURNER BARBECUE ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE NOV 13 2018 SERIAL NO N DE SÉRIE ...

Page 2: ...ate a warmth that unites Lit with purpose our line of Vermont Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grilling in any season and a simplified system to make maintaining your investment easier Vermont Castings continues the promise of unwavering qu...

Page 3: ...3 CONTACT US 1 844 586 4660 www vermontcastingsbbq com ...

Page 4: ...3 4 5 6 7 8 9 20UNC x 38 Screw 20UNC x 13 Screw NO 10 24UNC x 13 Screw ST4 8 x 10 Tapping Screw Wheel Bushing Pin Wheel Spacer Door Handle Pin Main Burner NO 10 24UNC x 18 Screw 6 29 29 2 3 1 4 3 4 PARTS SYMBOLS THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP ...

Page 5: ... Bracket G366 0046 01 CJ 1 Front Brace with Door Magnet G539 1300 01 CK 1 Metal Hose G508 0024 01 CL 1 Hose Connector G537 0002 01 ITEM NO QTY DESCRIPTION PART NO DA 1 Grease Drawer Assembly G539 1600 01 DB 1 Replacement Liner G366 0022 01 DC 1 Grease Pan G366 0021 01 EA 1 Side Shelf Table Left G539 0025 01 EB 3 Tool Hooks G366 0041 01 EC 1 Side Shelf Table Right G539 0026 01 ED 4 Side Shelf Suppo...

Page 6: ...3901 START IT EXPLODED PARTS Hardware Pack AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CF CH CL CI CK DA DC DB EA EC EB ED FB FA FC FE FD FF FG FH FI FJ FK FL FM FN FO FP FQ GA GB GC CB H1 F2 F1 CJ ...

Page 7: ...7 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 BUILD IT FH F2 ...

Page 8: ...8 MODEL No 085 3155 2 G53901 BUILD IT STEP 1B 4 x2 BUILD IT F2 CE1 AA CE2 CE1 BATTERY NOT INCLUDED ...

Page 9: ...9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 2A BUILD IT 2 x4 FP F1 ...

Page 10: ...10 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 2B 2 x4 F1 F2 ...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 5 6 x3 x1 Mallet STEP 3B STEP 3A BUILD IT GB GA F1 F2 GC ...

Page 12: ...12 MODEL No 085 3155 2 G53901 BUILD IT STEP 4A 3 x4 F1 F2 BUILD IT ...

Page 13: ...STEP 4B BUILD IT FJ FK 13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT ...

Page 14: ...14 MODEL No 085 3155 2 G53901 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK ...

Page 15: ...15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4D BUILD IT 3 x4 CJ CF CE1 ...

Page 16: ...16 MODEL No 085 3155 2 G53901 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE ...

Page 17: ...2261 4 in this step See Steps 3 and 4B in manual included with this kit Once complete proceed to the next step Locate the switch screw circled in the diagram Using the screwdriver supplied with this kit turn the screw COUNTER CLOCKWISE 3 5 TURNS until it stops to complete the valve conversion Turn the orifice removal tool COUNTER CLOCKWISE to remove the LP orifice STEP 6B x 3 5 CA CA ...

Page 18: ...CA CE3 CC 18 MODEL No 085 3155 2 G53901 STEP 6C BUILD IT BUILD IT ...

Page 19: ...19 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6D 3 x2 FD FA ...

Page 20: ...20 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 6E 3 x2 CA CH ...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6F 3 x3 CB ...

Page 22: ...22 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 7 2 x2 CI CH ...

Page 23: ...23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 8 2 x4 BB ...

Page 24: ...24 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 9 3 x2 FQ FK FK ...

Page 25: ...BUILD IT STEP 10 2 x3 25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FI FI ...

Page 26: ...26 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 11 BA AA ...

Page 27: ...27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 2 x2 EA EB ED ...

Page 28: ...28 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 12C ED EC 2 x2 ...

Page 29: ...29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13A 2 x2 F1 ...

Page 30: ...30 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 13B EA F1 ...

Page 31: ...BUILD IT STEP 13C 2 x2 F2 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 32: ...32 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 13D EC F2 ...

Page 33: ...BUILD IT STEP 14 1 x6 BA EC 33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 34: ...34 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 15 BA BH ...

Page 35: ...ermontcastingsbbq com BUILD IT BUILD IT STEP 16A Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step BC BE BE BD BD The valve orifice must enter the burner tube as shown VALVE BD BE BD ...

Page 36: ...36 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT BUILD IT STEP 16B 8 x3 BC BH BC BA ...

Page 37: ...TEP 16C 1 2 4 5 3 1 2 3 4 Main Electrodes Ground Wire 5 Ignition switch Electrode wire retainer PORT 1 4 are interchangeable BE BD BD CE3 TIP Firmly grasp wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made 5 ...

Page 38: ...38 MODEL No 085 3155 2 G53901 3 x3 STEP 17A BUILD IT BUILD IT DB DC DA ...

Page 39: ...39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 17B DA ...

Page 40: ...40 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 18A 9 7 x2 x2 FL FO ...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 18B 9 7 x2 x2 FO FM ...

Page 42: ...42 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 19 FM ...

Page 43: ...STEP 20 BUILD IT BF 43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 44: ...44 MODEL No 085 3155 2 G53901 BUILD IT STEP 21 STEP 22 BUILD IT BG BI ...

Page 45: ...45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 23 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24 FH FI FH FI ...

Page 46: ...ILD IT STEP 24 BUILD IT STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit CH ...

Page 47: ...k connect socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valve OFF Natural gas supply 5 8 quick connect socket Push sleeve back to attach Plug Gas hose STEP 25 BUILD IT CONNECTING YOUR BARBECUE T...

Page 48: ...LL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECUE AVOID DANGEROUS FIRES DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION BUILD IT ...

Page 49: ...OUR BARBECUE WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6 PAGE 18 PAGE 17 PAGE 15 PAGE 14 PAGE 11 SHUT DOWN INSTRUCTIONS FLASH BACK FIRE IGNITION ISSUES LIMITING DEVICE 1 2 3 4 5 6 7 ...

Page 50: ...NOTES ...

Page 51: ...NOTES ...

Page 52: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM ...

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