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Vermont Castings Madison

Double-wall Chimney Connectors

The Madison is approved for installation in the U.S.
and Canada with double-wall chimney connectors that
have been tested and listed for use with solid-fuel
burning appliances by a recognized testing laboratory.

Follow the instructions for assembling and install-

ing double-wall connectors provided by the manufac-
turer of the double-wall chimney.  To ease assembly
and help assure safety, use chimney components
manufactured by a single source.

NOTE: For installations using double-wall

connectors, minimum clearances must conform to
those listed in the clearance chart on Page 12.

Single-wall Chimney Connectors

Beginning at the flue collar of the stove, assemble
the chimney connector.  Insert the first crimped end
into the stove’s flue collar, and keep each crimped
end pointing toward the stove. Using the holes in
the flue collar as guides, drill 1/8" (3 mm) holes in
the bottom of the first section of chimney connector
and secure it to the flue collar with three #10 x 1/2"
sheet metal screws.

Secure each joint between sections of chimney
connector, including telescoping joints, with at least
three sheet metal screws.  The predrilled holes in
the top of each section of chimney connector serve
as guides when you drill 1/8" (3 mm) holes in the
bottom of the next section.

Secure the chimney connector to the chimney.
Instructions for various installations follow.

Be sure the installed stove and chimney connector are
correct distances from nearby combustible material.

Note: Special slip pipes and thimble sleeves that

form telescoping joints between sections of chimney
connector are available to simplify assembly.  Slip
pipes eliminate the need to cut individual connector
sections. Consult your local dealer about these special
connector sections.

Securing the Single-wall Connector to a

Prefabricated Chimney

Follow the installation instructions of the chimney
manufacturer exactly.

Special adaptors are available from your local

dealer to make the connection between the prefabri-
cated chimney and the chimney connector.  The top of
such adaptors attach directly to the chimney or to the
chimney’s ceiling support package. The bottom of the
adaptor is secured to the chimney connector.

The adaptor forms a union between the chimney

and chimney connector that ensures any soot or
creosote falling from the inner walls of the chimney will
stay inside the chimney connector.

Securing the Single-wall Connector to a

Masonry Chimney

The Madison may be connected to either a freestand-
ing masonry chimney or to a fireplace masonry
chimney.

Freestanding Installations

If the chimney connector must pass through a com-
bustible wall to reach the chimney, follow the recom-
mendations for Wall Pass-Through construction on
pages 7-8.

The opening through the chimney wall to the flue -

the "breech" –  must be lined with a ceramic or metal
thimble which is securely cemented in place. (Fig. 5)

A metal pipe section called the “thimble sleeve,”

slightly smaller in diameter than standard connector
and the thimbles, will allow the removal of the chimney
connector system for inspection and cleaning. Thimble
sleeves are  available from your local dealer.

To install a thimble sleeve, slide it into the breech

until it is flush with the inner flue wall.  Be sure that it
does not extend into the flue passage where it could
interfere with the draft.

The thimble sleeve should protrude 1-2" (25-50

mm) into the room.  Use furnace cement and thin
gasketing to seal the sleeve in place in the thimble.
Secure the chimney connector to the outer end of the
sleeve with sheet metal screws.

Chimney
Connector

Thimble Sleeve

Fig. 5  The thimble, made of either ceramic or metal, must be
cemented securely in place.

Flue

Keep sleeve
end flush with
flue tile

ST243

Summary of Contents for Madison 1655

Page 1: ...RE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS...

Page 2: ...n Agency 40 CFR Part 60 532 b 2 as stated on the permanent label attached to each stove The Madison Model 1655 Series meets Washington State requirements We recommend that you hire a professional soli...

Page 3: ...e content of the fuel used as well as the design construction and climatic location of your home Figures shown are based on maximum fuel consumption obtained under laboratory conditions and on average...

Page 4: ...The metal label permanently attached to the back of the stove indicates that the Madison has been tested to current UL and ULC standards by CSA Clearance and installation information is also printed...

Page 5: ...connection from the stove to the chimney They are for interior use only Double wall connectors must be tested and listed for use with solid fuel burning appliances Single wall connectors should be mad...

Page 6: ...nnector sections Securing the Single wall Connector to a Prefabricated Chimney Follow the installation instructions of the chimney manufacturer exactly Special adaptors are available from your local d...

Page 7: ...been tested and listed for use as a wall pass through U S Requirements The National Fire Protection Association NFPA has established guidelines for use in the United States for passing chimney connect...

Page 8: ...rom left side E Fig 9 Wall Pass through using single wall chimney connector with a ventilated steel thimble Min 6 152mm Chimney clearance to sheet steel supports and combustibles 2 51mm Min Glass Fibe...

Page 9: ...ned between the stove and nearby combustible materials to ensure that those materials do not overheat Clearance is the distance between either your stove or chimney connector and nearby walls floors t...

Page 10: ...hields Fig 16 Reduced clearances for both rear and side walls Wall shields may meet at corner if desired Shielding for connector is centered behind connector Wall pass through must comply with codes C...

Page 11: ...o Durock or equivalent alcove lining I N T R E P I D I I Metal Stud Combustible facing may overlap metal studs by only 1 1 air gap top and bottom on both sides and back wall 7 16 Durock or equivalent...

Page 12: ...at shields Top exit heat shields on stove no shields on single wall connector Top exit heat shield on stove heat shield on single wall connector Top exit heat shield on stove double wall chimney conne...

Page 13: ...t Installations no heat shields Top Exit Installations heat shield on stove no shields on single wall connector Top Exit Installations heat shield on stove heat shields on single wall connector Top Ex...

Page 14: ...to Wall Stove in Corner PROTECTED SURFACES Madison 1655 Series Clearance Diagram UNPROTECTED SURFACES Rear Exit Installations Bottom Heat Shield floor protection minimum 18 457mm in front Y Z AA BB E...

Page 15: ...lers Leg Bolt and Washer Leg Leveller ST466 Install the Bottom Heat Shield The 1892 Bottom Heat Shield must be used in the U S and Canada in any installation on a floor that is not comprised of unpain...

Page 16: ...two sheet metal screws provided in the kit to attach the Adaptor to the Rear Heat Shield at the aligned holes Without Rear Heat Shield 1 Facing the rear of the stove loosen the pan head screw located...

Page 17: ...s Second ary Air enters the stove through two unrestricted inlets and is heated while passing through separate channels before being delivered through three stainless steel multi ported tubes located...

Page 18: ...vary your firing technique to get the results you desire Starting and Maintaining a Fire Conditioning Your Stove Cast iron is extremely strong but it can be broken with a sharp blow from a hammer or f...

Page 19: ...on for several minutes after refueling Reset the primary air control for the desired heat output after the fire is re established Ash Disposal Remove ash before it reaches the top of the ash pan Check...

Page 20: ...s on the inner gasket with the coated side down marked This Side Out toward the outside of the door Tighten the screws snugly but loose enough to allow for a little move ment of the glass when the sto...

Page 21: ...ney connector should be cleaned by disconnecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the connector sections after cleaning being sure to secure...

Page 22: ...gh flue temperatures Because the insulation is less dense than masonry the inner steel liner warms up more quickly than a masonry chimney Although steel chimneys are not as attractive as their masonry...

Page 23: ...te is volatile and can generate chimney fire All of the installation characteristics that adversely affect chimney draft also promote creosote condensation Consequently you can minimize creosote accum...

Page 24: ...tem Description Part Number 1 Bottom Outer 30000795 2 End Left See Chart Pg 25 3 Back 30000798 4 Secondary Manifold Left 30000802 5 Front See Chart Pg 25 6 Load Door See Chart Pg 25 7 Ashlip See Chart...

Page 25: ...Gr 5 Blk 1201337 12 Washer Flat 1 4 Z 1202474 Fallaway Handle Complete 0004342 14 Handle Ceramic 1600620 15 Oval Head Slotted Screw 1 4 20 x 3 375 1201294 16 Griddle Opener Insert Door Handle 1600650...

Page 26: ...26 Vermont Castings Madison...

Page 27: ...cts Company warrants that your Madison will be free of defects in material and workmanship for a period of three years from the date you receive it except that the handles glass door panel fireback ar...

Page 28: ...28 Vermont Castings Madison Vermont Castings Majestic Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7885 www vermontcastings com Vermont Castings Majestic Products...

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