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Vermont Castings  •  Encore Model 2040-CAT-C Owner’s Manual_R1  •  2019 - ___ •  03/20

9

8390-204C

B. Conditioning Your Stove

Cast iron is extremely strong, but it can be broken with a 

sharp blow from a hammer or from the thermal shock of 

rapid and extreme temperature change.
The  cast  plates  expand  and  contract  with  changes  in 

temperature.  When  you  first  begin  using  your  Encore

®

 

Model 2040-CAT-C, minimize thermal stress by letting the 

plates adjust gradually during three or four initial break-in 

fires.

C. Wood Burning Operation

Burn  only  solid  wood  in  the  Encore

®

  Model  2040-CAT-C 

Wood Stove, and burn it directly on the grate. Do not elevate 

the fuel. Do not burn coal or other fuels. In the United States, 

it is against the law to operate this wood heater in a manner 

inconsistent with operating instructions in this manual.

The bypass damper must be open when starting a fire 

or when refueling. 
Do not use chemicals or fluids to start the fire. Do not 

burn  garbage.  Never  use  flammable  fluids  such  as 

gasoline, gasoline type lantern fuel, kerosene, charcoal 

lighter  fluid,  naptha,  engine  oil  or  similar  liquids  to 

start or “freshen up”

 

a fire in this heater. Keep all such 

liquids well away from the heater while it is in use. 

The following procedures are important for reliable, clean 

and efficient operation of your woodstove. Recommend 16” 

logs  Properly  seasoned  (up  to  a  year  for  denser  woods) 

Split to 3” to 6” cross sections

Cold start:

When starting your stove at room temperature and when no 

burning coals are present the following kindling procedure 

has been found to be the most reliable.

Stack about 4 lbs of finely split kindling (1” diameter or less 

10 to 20 pcs) in a ‘log cabin’ style directly against the rear 

wall. Place a small amount of newspaper on top of this 

pile with one or two small pieces of kindling on top. This 

is referred to as a top down method and while providing a 

slower start, also serves to preheat the combustion properly 

resulting in a reliable start., Figure 2.4.

With the bypass damper open and the primary air set to its 

highest position, light the newspaper. Leave the front door 

cracked until the kindling ignites, then close the doors.

After most of the kindling has burned into coals (15 to 20 

minutes), open the front doors and push remaining  coals 

and unburned wood against the rear wall. Add several 

pieces of larger split wood between 2 to 3 inches in diameter 

(about 6 lbs) directly against the rear wall and on top of the 

kindling coals. Close the doors and bypass to engage the 

combustion system. The air should remain on high for up 

to one hour or until the wood is mostly converted to coals.
After a hot bed of coals is produced, open the door and 

bypass damper and push the remaining coals again toward 

the rear wall. Add large pieces of wood starting against 

the rear wall and on top of the coals. Close the doors and 

bypass immediately after loading the stove.

Ideally, allow this wood load to burn at the highest air setting 

for the entire wood load. If this is not possible, the wood 

should  burn  for  at  least  30  minutes  prior  to  reducing  the 

primary air setting.

D. Ways to Add Fuel

To open the front doors, insert the handle into the door latch 

stub and turn it clockwise, Figure 2.5.
To  close  them,  always  close  the  left  door  first.  Turn  the 

handle  in  the  right  door  to  the  left  and  up  (to  the  open 

position) and close it. Finally, push on the door as you turn 

the handle counterclockwise. The doors will draw in slightly, 

and the handle should offer some resistance as you turn it 

to the closed position. 
To reduce the risk of breaking the glass, avoid striking the 

glass or slamming the doors.

When  you  are  not  using  the  door  handle,  store  it  in  the 

holder behind the left front leg of the stove.

WARNING

!

Fireplace  stoves  equipped  with  doors  should  be 

operated only with doors fully open or doors fully 

closed. If doors are left partly open, gas and flame may 

be drawn out of the fireplace stove opening, creating 

risks from both fire and smoke.

ST263

starting a fire

12/99

Figure 2.4

 - Start the fire with newspaper and dry kindling.

ST544

door open

11/00

Clockwise to 

Open

Counterclockwise 

to Close

Figure 2.5

 - To open the front doors, turn the handle clockwise.

Summary of Contents for Encore 2040-CAT-C

Page 1: ...ppliance Do not over fire If appliance or chimney connector glows you are over firing Over firing will void your warranty Comply with all minimum clearances to combustibles as specified Failure to com...

Page 2: ...Regulations to operate this wood heater in a manner inconsistent with operating instructions in the Owner s Manual MODEL MOD LE Encore Model 2040 CAT C LISTED SOLID FUEL ROOM HEATER BURNING FIREPLACE...

Page 3: ...uct Listing and Important Safety Information A Appliance Certification 6 B BTU Efficiency Specifications 6 C California 6 D Mobile Home Approved 6 E Glass Specifications 6 2 Operating Instructions A A...

Page 4: ...r occurs earlier However the warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for pa...

Page 5: ...or improper handling 4 improper operation abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions in...

Page 6: ...he products of combustion of such fuels can expose you to chemicals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is know to the State of C...

Page 7: ...entwiththeoperatinginstructions in this manual Vermont Castings is a registered trademark of Hearth Home Technologies Installation and use of any damaged appliance Modification of the appliance Instal...

Page 8: ...o snap the handle into the locked position This wood heater has a manufactured set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise o...

Page 9: ...ypass damper open and the primary air set to its highest position light the newspaper Leave the front door cracked until the kindling ignites then close the doors After most of the kindling has burned...

Page 10: ...a warm stove If the stove is relatively cold for instance after a long overnight burn the coal bed may need to be re energized prior to adding a large load of wood Open the bypass damper and either t...

Page 11: ...ever burn liquid based fuels such as kerosene gasoline or alcohol Burning any materials not allowed in these instructions or over firing the stove may void the warranty You ll enjoy the best results w...

Page 12: ...and pressure also affect draft The control setting also depends on your particular installation s draft or the force that moves air from the stove up through the chimney Draft is affected by such thi...

Page 13: ...ep ash from falling on the floor do not tilt the ash pan forward If the stove is in operation close the ash door while disposing of the ash You may need to lift the latch end of the door slightly to a...

Page 14: ...in the appliance s vicinity DO NOT USE GASOLINE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS Appliance Keep all such liquids well away from the...

Page 15: ...t size for safety reasons as well as performance Canadian law requires a matching liner to serve any stove or insert vented through a fireplace chimney in the US the National Fire Protection Associati...

Page 16: ...ing and Replacement of Glass Most of the carbon deposits on the glass will burn off during hot fires However the ash residue that accumulates on the glass surface should be removed regularly to preven...

Page 17: ...htly to prevent air from leaking into the fire chamber The door handle will be positioned vertically when the door is closed Over a period of time the gasket around the door will compress and the latc...

Page 18: ...of the appropriate sized gasket by laying it out in the channel Allow an extra 1 2 25 50 mm and mark the spot to be cut 4 Remove the gasket from the channel place it on a wood cutting surface and cut...

Page 19: ...dry Clean the dust from the inner sides of bottom rear or pipe heat shields if your stove is equipped with them Clean surfaces are better heat reflectors than dirty surfaces Touch up the black paint I...

Page 20: ...ou Figure 3 7 NOTE Burning green insufficiently seasoned wood will result in poorer performance than burning properly seasoned fuel Reloading with green wood can also thermal shock the catalyst result...

Page 21: ...g fire Check for adequate vent height refer to Chimney Height Section Refer to Negative Pressure section Wood condition is too wet too large Use dry seasoned wood refer to Wood Burning Operation Bed o...

Page 22: ...Vermont Castings Encore Model 2040 CAT C Owner s Manual_R1 2019 ___ 03 20 22 8390 204C 5 5 Reference Materials Date of Service Performed By Description of Service A Service Maintenance Log...

Page 23: ...0 CAT C Classic Black 2041 CAT C Biscuit 2042 CAT C Majolica Brown 2044 CAT C Bordeaux 2046 CAT C Twilight 2040T CAT C Classic Black w TransitionDoors 55 77 3 21 17 20 19 16 18 57 12 22 62 56 32 38 31...

Page 24: ...on Board 30005269 9 Outer Back 30005261 10 Left Griddle Quadrant 30002399A 11 Right Griddle Quadrant 30002401A 12 Griddle 30002386A 13 HS Flue Collar 30005266 14 Bracket Upper Side 30005267 15 Catalys...

Page 25: ...7 10 35 Refractory Gasket Plate S S SRV8000 008 36 Inner Bottom 30005291 37 Ashdoor Hinge Upper 1 00 30002403 38 Door Handle Bracket 30002909 39 Bottom Outer 30007510A 40 Ashlip Classic Black 30002402...

Page 26: ...A Left Door Shell Enamel Parts Classic Black 30003938A Biscuit SRV30003958 Bordeaux SRV30006685 Ebony SRV30003962 Majolica Brown SRV30004884 Twilight SRV30007033 Left Door Sub Assembly Shell Enamel Pa...

Page 27: ...or glass gasket Classic Black 30003975 Biscuit 30003985 Bordeaux 30006686 Ebony 30003989 Majolica Brown 30004881 Twilight 30007073 64B Right Door Transition Door Enamel Classic Black 30007080A Biscuit...

Page 28: ...c Black 0000555 Biscuit 0000556 Bordeaux 0000560 Ebony SRV30003032 Majolica Brown 0000557 Twilight 0000561 78 Single Leg Classic Black 30002396A Biscuit SRV30003050 Bordeaux SRV30006677 Ebony SRV30003...

Page 29: ...el number and serial number when requesting service parts from your dealer or distributor Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Warming Shelf Kit Classic Black 0000200 Biscuit 0000205...

Page 30: ...ing patents United States 5341794 5263471 6688302 7216645 7047962 or other U S and foreign patents pending We recommend that you record the following pertinent information for your heating appliance D...

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