Vermont Castings Defiant Encore 0028 Service Manual Download Page 1 | Manualshive

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Summary of Contents for Defiant Encore 0028

Page 1: ...SERVICEWL for the DefiantEncore Models 0028 2140...

Page 2: ...piece half hinge which al 1ows 3 dineosiocal adjusEneat of the ash door resulting in ao irprorr d ash d oor io ash d rop aud scove b o c c o o s e 1 ln November 1986 the ash door handle asseobly r as...

Page 3: ...arts Illustrations 2 Parts List 3 Drill and TaP Iliustrations 4 Dri1l and TaP Guide 5 Ind ividual Part Replacement Reoai r Frocedures 5 Complete Disassenrbly Frocedure 7 Complete Gasketing Procedure 8...

Page 4: ...p s nfi t r t t 7 0 a0 r r 3 0 I 28 I...

Page 5: ...2 0 P r i n a r y A i r R o d C l i P l 2 5 I D x Z l 0 0 0 S S 1 3 0 7 4 0 A s h 0 r o p C a s t 1 3 0 7 4 3 5 A s h D r o p 5 p li t H i n 9 e C a s t 1 3 0 0 5 1 5 P a w l C a s t 2 0 3 0 0 5 C l e...

Page 6: ...a b l A 5 T h k T o r s i o n g a r C l l p T o r s o nB a r 3 g 0 f a A c t u a t o r L i n k 1 4 T h k x 3 4 r t 0 a o P e l a n d i e R o d 3 g 0 i a f h e r n o s t a t C o l R o d A s s e r a b l...

Page 7: ...2 9 0 H e x T o p l g c k J a r n l l u t 3 8 l 6 z 1 2 0 3 0 3 l H a i r p i n C o t t e r 0 8 0 x l 3 5 f 13 H i t c h P i n l 2 0 l 3 3 8 H e x H e a d C a p S c r e v 1 4 2 0 x 1 B l k 0 x l A A 4...

Page 8: ...8 9 T h e r u r o c o r dG a s k e t 3 8 4 l l e e d j e L o r r 0 e n s i t y 1 2 0 4 8 6 7 C o n t r o l C a b l e 1 3 S S 1 2 0 4 8 7 4 0 v a l C o p p e r S l e e v e 1 3 I 2 0 6 I 5 1 6 a s k e...

Page 9: ...7 1 6 I I l 5 7 1 1 3 4 T h r u T h r u 1 1 1 6 1 T hr u T h r u T h r u T h r u T hr u T h r u 1 4 2 0 l 0 2 4 l 0 2 4 l 0 2 4 7 1 6 2 0 1 4 2 0 1 4 Z O 1 4 a 1 4 2 0 1 q z o 1 1 0 1 1 A 3 8 1 5 T a...

Page 10: ...A I D E F I A N T E N C O R E D i T I L L T A P I L L U S T B A I I O N S F r o n t i a s i d e v i e w o lillllll illlillllllll 5 S c o v e F r o n c o u c s i d e v i e v l l a...

Page 11: ...it l il r 5 l i i A N T E NC O F ED R i L L T A P I L i U S T T A T I O i S D a r u p e r G r i c i d l e b o c E o m v i e w T h e r E o s c a E A c c e s s C u p l 2 1 N I I r e T o p b oc r o c r...

Page 12: ...N_J o D R I I L T A I L i U S T R A I I O N S F l u e C o I l a r r o p v i e w S c o v e B o t c o t r c o p v i e w A S t o v e B o c c o l r b o c E o l o v i e w 4 J...

Page 13: ...N T E N C O R FD 3 I L L T A P I L L U S T R A T I O N S S p l i c H a I f H i n g e S p l i c H a l f H i n g e C l e v i s H a l f L e f c E n d i a s i d e v i e w R i g h c E n d i n s i d e v i...

Page 14: ...cold chisel aad ha ner aE the nating seaq to loosea PulJ tbe fraroe away fron Ehe stove boEton and to the righc gently to protect Ehe prlnary air rod Step 5 Reoove the old cable f roo elther the al r...

Page 15: ...cold chisel lu the lower ceBeBE seaq co loosen Scep 3 Reach iBsiCe the danper linkage opeaing and rhile hold ing rhe danper acEuacor lls k wlEh ooe hand pull the Canper bandle rod frou ics drilling in...

Page 16: ...Step Replace agd or se rrlce che d aoper Eabs aad corsloo bar clip Reasserqble and check d amper operacioa for a good daoper seal an d ease of moveoest Scep 3 R eplace the flue co lar I i rhe fJ ue co...

Page 17: ...inEo tb e 6eao where the botton flaage of che stove back joias che stove bocEosr Eo break the ceBeEE seal Li fc tb e sEove back up ouE of its ceoetrE groove in the sEove bottoq asd puIL tb e back fro...

Page 18: ...Eeps 31 and 32 of the asseobly secEiou of this manual ELIHINATI iG AIX LEAKS AT TTIEASH DOOR TOOLSREQUIRED 7 L5 coobina tion wreu ch box opeo Racchec Handle 3 8 drive Exteaslon 3 3 8 drive t rc Sockec...

Page 19: ...Llrench sockec g iL6 deepvell 3 d d rive I ComnonfLat blade screrdriver 6 loag I Commoa flac blade screwdriver B loag 1 Phillips screwdriver Z tip 6 long t Phillips scresCriver 3 Eip 8 long I Hex key...

Page 20: ...os ic s cirilling Scep fi3 Reroovethe danper handle stub wirit rhe S 32 Allen wrench Scep 4 Renove the EhernosEaEhand le wich che L 8 Allen wrench Step 5 Reoove the flue collarr 2 each PhiU ips round...

Page 21: ...r o f h e s E o v e b o c c o c L o o s e n t h e A l l e n s e c s c r e l r a n d s n i p o f f the cabre loop Gencly puil che rheroosiac froo its recess in the r t rrgotr arr vrear place Do oot ros...

Page 22: ...lap R esoveche secondary air p obe 1 each 10_2 1x1 4 philJ ips paB head aachine screw separa e the air liak froo chc secondary ai r probe check Ehe air f ap and air link for disrortion check che air f...

Page 23: ...rt a cieas level surface Scep 4 SelecE tb e approprlate type and slze of gasket CuE to the reconoended leagCb a lorrlug yourself aD lncb or trwo FYC SS Scep 5 Usiag rhe 3 oz tube of gasket ceoeat Parc...

Page 24: ...F i g 9 C a c a l y s c A c c e s s P a n e to flue collar seal 2 pleces 19 each 5 16 1Ianeter 6 u eed1e part uuober Catal yst access par el Eo sEove back seal i p i e c e 3 t 6 t n e r m o c o r c i...

Page 25: ...ar head roachine screlrs R emoveche 4 sEove legs and the hanile holder 4 each 3 8 16x1 l 4 hex head bolcs ao 4 each 3 6 flat washers Step 24 R erooveche prioary air manifold froo the sEove froot I eac...

Page 26: ...120 3588 1 p 1 e c e nuuber F i g 1 1 L e f t D o o r i n n e r F i g 1 1 L e f c D o o r o u c e r Gaskec IL provides cushioaing betveen tb e castinq and the bottoo of the glass paaes I plece 9 In E...

Page 27: ...enElou to the type slze and nusber of fasteoers called f or lu Ehe exploded vlew d rarlag parts ll st and LexE Scep L Place the strove bottoo upside dorn oB a flat surface InstaJ J 4 eacb b ex bead ev...

Page 28: ...5 g bocEorqover onEo j Es legs the cenented flaage side dor r Fig each Phllllps Turn che stove F i g L 2 P r i m a r y A i r R e g u l a r o r S y s c e m R e a d y E o b e I n s c a I I e d C a b l...

Page 29: ...ide bottoo flange of the eu d aligns wtth the capped hole la che stove boEcoo Secure the eo dto the bottou and the ea d to Ehe froot wlth 2 each b ex head cap scre rs Q 4 20x3 4 and 2 each standard fl...

Page 30: ...b e wear place agalast Lcs uarlag surface back of the lef c strove eu d Tap lu co proper poslcloo wlth Ehe rubber naller so rbat rhe top aud ln the wear place allge rlch rhe rapped b oles Secure rrtch...

Page 31: ...tly so tbat the access panel is fIush sith che edges of tbe ref ctoi7 ass eobly S E e p L 9 Tape a pl ace rlCh nasktag tape Place the stal l ess steel refraciorT cover orr top of the coo bustion packa...

Page 32: ...therooscac haodle ln the closeC poslEloa cowards tbe rear of che stove asd tbe cable seE screw loose the prlnary air valve wl1l fall freeLy to Ehe closeC posicioo Geurly pult the cable un Ell the prln...

Page 33: ...and I eacb ber head cap screw L 4 20 x L 7 aod I each sraadard flac sasher L 4 7 0perace the da nper Ebrougb lts full raage of noveneBt uslog trb e end of tbe torslon bar If blod Lng occurs cor rect b...

Page 34: ...Q 4 2 0 x 5 8 tb e flue collar for elther each Pb ill1ps rouad bead Scep f30 Iasra1l top or nacb ioe the flue collar Poslttoo rear exit and aecure rrlth screws L 4 20xI Step 31 Asserqble and lnstal l...

Page 35: ...4 l l r l l r 5 J Jan Buc oato ttre handle shaft and tlghteo lc again st the pawl tilcir your 7 L6 nreach tlghtea the 3 cap scre s actachLog che spllt hal hlnge E othe ash drop slightly jusc past fln...

Page 36: ...j rsc che hinge a o d r e c e s E P D o o r s Scep 42 Asseoble aod install the griddle PLace cb e g icidle quadraocs on che uade side of Che gridcile and secure l ith Z each hex heaci cap screws L 4 x...

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