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8390-975

Vermont Castings • Defiant® Model 1975-CAT-C Installation Manual_R8  •  02/21

Figure 2.6

 - In this installation, the chimney connector attaches to 

the chimney above the fireplace opening.

ST243

thinble connection

12/13/99   djt

Thimble Sleeve

Chimney 

Connector

Flue

Keep sleeve 

end flush with 

flue tile

Figure 2.5

 - The thimble, made of either ceramic or metal, must 

be cemented securely in place.

•  The fireplace damper must be sealed to prevent room air 

from escaping up the flue. However, it must be possible 

to re-open the damper to inspect or clean the chimney.

Through the Fireplace

If your fireplace opening height is at least 29" (737 mm), 

you may install your appliance through the opening using 

a “positive connection” kit, available from your local dealer. 

Positive connection kits ensure a tight fit between the stove 

flue collar and the chimney flue, Figure 2.7. 
Fireplace installations, whether connected to the flue above 

or  through  the  fireplace  opening,  have  special  clearance 

requirements to adjacent trim and the mantel. You’ll find the 

required safe clearances for fireplace installations on Page 

12. 
Floor protection requirements also apply to fireplace 

installations. Refer to the "Floor Protection" section in this 

manual.

Wall Pass-Throughs

Whenever possible, design your installation so the connector 

does  not  pass  through  a  combustible  wall.  If  you  are 

considering a wall pass-through in your installation, check 

with your building inspector before you begin. Also, check 

with the chimney connector manufacturer for any specific 

requirements.

Accessories are available for use as wall pass-throughs. If 

using one of these, make sure it has been tested and listed 

for use as a wall pass-through.

To install a thimble sleeve, slide it into the breech until it is 

flush with the inner flue wall. Do not extend it into the actual 

flue passage, as this could interfere with the draft. 
The thimble sleeve should protrude 1-2" (25-50 mm) into the 

room. Use furnace cement and thin gasketing to seal the 

sleeve in place in the thimble. Secure the chimney connector 

to the outer end of the sleeve with sheet metal screws.

Without a thimble, a suitable length of chimney connector 

can be extended through the breech to the inner face of the 

flue liner, and cemented securely in place. Additional pieces 

of connector are then attached with sheet metal screws. 

E. Fireplace Installations

The chimney connector may be connected to the chimney 

above the fireplace opening or through the fireplace.

Above the Fireplace

Your  appliance  may  be  connected  to  a  chimney  above  a 

fireplace opening, Figure 2.6. In such installations, the stove 

is positioned on the hearth in front of the fireplace and the 

chimney connector rises from the stove top and then angles 

ninety degrees back into the chimney. The chimney liner 

should extend to the point at which the chimney connector 

enters the chimney. 

If  the  chimney  connector  in  your  installation  enters  the 

chimney above a fireplace, follow all the guidelines mentioned 

above for freestanding installations. In addition, give special 

consideration to the following points:

•  Check  the  clearance  between  the  mantel  and  the 

chimney  connector,  and  any  combustible  trim  or  the 

mantel.

•  Check the clearance between the chimney connector 

and the ceiling. the clearance between the connector 

pipe and the ceiling should be at least 30" (762 mm).

A special piece called the “thimble sleeve,” slightly smaller 

in diameter than standard connectors and most thimbles, 

will facilitate the removal of the chimney connector system 

for inspection and cleaning, Figure 2.5. Thimble sleeves are 

available from your local dealer.

ST244
Plymouth
fplc over mantel
12/99

*

*

Check These

Clearances

Mantel

Seal 

This Off

Summary of Contents for Defiant 1975T-CAT-C

Page 1: ...nd use of this wood burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Do not store or use gasoline or other flammable vapors and liqu...

Page 2: ...ot be obstructed Damper must be open before opening doors Do not overfire Glowing parts indicate overfiring The space heater must be installed with the legs provided attached as shown in the installat...

Page 3: ...Fan Kit Installation 21 J Installing Removing Catalyst 21 4 Smoke Alarm Safety Tips A Smoke and CO Detectors 22 B Safety Tips 22 5 Operation A Air Controls 23 B Damper Adjustment 23 C Conditioning Yo...

Page 4: ...birth defects or other reproductive harm For more information go to www P65Warnings ca gov Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion o...

Page 5: ...nsions Figure 1 1 Drawing Not to Scale 32 3 8 822mm 28 7 8 733mm 31 1 2 800mm 5 1 8 130mm 19 483mm 1693 Defiant dimensions 1 02 29 7 8 759mm 23 5 8 600mm 19 483mm 26 660mm C L 28 7 8 733mm Rear Ventin...

Page 6: ...ure to follow these installation instructionsmayresultinadangeroussituation including a chimney or house fire Follow all instructions exactly and do not allow makeshift compromises to endanger propert...

Page 7: ...x 203 mm and into a round flue with nominal flue of 6 152 mm Whatever the flue collar size this appliance may be vented into larger chimneys as well However chimneys with liners larger than 8 x 12 203...

Page 8: ...NOTE Special slip pipes and thimble sleeves that form telescoping joints between sections of chimney connector are available to simplify installations They often eliminate the need to cut individual...

Page 9: ...ch until it is flush with the inner flue wall Do not extend it into the actual flue passage as this could interfere with the draft The thimble sleeve should protrude 1 2 25 50 mm into the room Use fur...

Page 10: ...le wall high temperature chimney with an inside diameter the same as the chimney connector at least one inch of solid insulation and a minimum of 9 229 mm air space between the outer wall of the chimn...

Page 11: ...t require R value floor protection The minimum floor protector material is 20 gauge sheet metal Other floor protector materials that can be used include Type I hearth pads ceramic tile stone brick etc...

Page 12: ...iance is installed in a corner and no shield is used the corners of the stove top must be at least 5 127 mm from nearby walls Clearances may be reduced only by means approved by the regulatory authori...

Page 13: ...or less from the face of a fireplace must have a minimum clearance of 22 554 mm measured from the stove s top side edge If the trim extends more than 3 4 19 mm it is subject to the requirements for w...

Page 14: ...Clearances Unprotected NFPA 211 Protected A Mantel Trim 41 1041 mm 29 737 mm B Top Trim 28 711 mm 21 533 mm C Side Trim 14 356 mm 14 356 mm D Side Wall 21 533 mm 11 280mm Figure 2 13 Maintain clearanc...

Page 15: ...ing is required for all installations of the Defiant Stove Clearance Unprotected Surface No Connector Heat Shield Protected Surfaces1 with Connector Heat Shield Stove Installed Parallel to Wall Stove...

Page 16: ...Stove Installed Parallel to Wall Stove Installed Parallel to Wall For use with either 6 or 8 flue collar chimney connector E F D D D ST855a Defiant 2n1 Clearance Diagrams D A B L M O O K H K I P N A...

Page 17: ...for installations with either 6 or 8 flue collars Double Wall Connector Side A Rear B Corner C Side D Rear E Corner F 36 1 2 927 mm 21 533 mm 16 406 mm 20 1 2 521 mm 9 229 mm 16 406 mm ST511 Defiant...

Page 18: ...allation vertical chimney connector two wall shields Reduced clearances for both rear and side walls Wall shields may meet at corner if desired Shielding for connector is centered behind connector Fig...

Page 19: ...o the four hex bolts previously installed into base Figure 3 4 The outside air cutout hole should be toward the rear of the stove 3 Attach the heat shield sides by passing the slots over the bolt head...

Page 20: ...he primary air thermostat handle is the smaller of the two black handles Secure the handle to the stub on the right side of the stove with an 8 32 x 2 slot head machine screw Figure 3 7 WARNING The fl...

Page 21: ...rear edge of the heat shield 6 Fan will not operate until stove reaches approximately 109 F 7 Plug blower cord into a grounded outlet Do not remove ground prong from plug Route power cord to avoid hea...

Page 22: ...If you install a detector in the same room locate it as far away from the stove as possible B Safety Tips Conveniently locate a Class A fire extinguisher to contend with small fires Be sure the fire...

Page 23: ...it can be further burned before passing up the chimney Figure 5 3 The damper should always be either fully open or fully closed There are no intermediate positions When closing the damper be sure to p...

Page 24: ...temperature One method of reducing emissions during a cold start up is the use of a top down kindling procedure In this place larger pieces of kindling on the bottom of the kindling pile followed by s...

Page 25: ...wood with below 14 moisture content This may result in continuous very high temperatures in the secondary combustion area and damage the combustor Never kindle a fire with colored paper or paper that...

Page 26: ...a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal Surface Thermometer is a Valuable Guide to Operation An optional surface thermometer...

Page 27: ...be moved from right to left F Ash Disposal IMPORTANT Check the level of ash in the ash pan before reloading the stove If the ash level is close to the top edge of the pan empty the pan according to th...

Page 28: ...se fire Empty the ash pan regularly typically every one to three days The frequency will vary depending on how you operate your appliance ash will accumulate faster at higher heat outputs Removed ash...

Page 29: ...common wisdom tells us that a taller flue draws better than a short one This isn t necessarily so If a chimney is tall enough to meet the safety requirements of the 2 3 10 foot rule then adding more h...

Page 30: ...d performance and year of reliable heating Single Venting Each airtight stove requires its own flue If an airtight stove is vented to a flue that also serves an open fireplace or a leakier stove it s...

Page 31: ...accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cleaner ma...

Page 32: ...se securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber The door handle will be positioned vertically when the door is closed Over a period...

Page 33: ...s unless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts...

Page 34: ...ct or clean the chimney yourself contact your local Vermont Castings dealer or a professional chimney sweep Maintenance Schedule The Stove Daily Clear any ash build up from around the air holes and co...

Page 35: ...ity of your fuel In warm weather draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficient...

Page 36: ...by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper performance continues If you continue to find a significant cr...

Page 37: ...ica Brown 1979 CAT C Bordeaux 1980 CAT C Twilight 1975T CAT C Classic Black w Transition Doors 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 7...

Page 38: ...e Quadrant Left 30002399A 11 Griddle Quadrant Right 30002401A 12 Griddle 30005257A 13 Complete Griddle Handle Assembly 30002775 Y 13a Griddle Handle Wood 1600661 Y 13b Griddle Handle CRS BN1 30002715...

Page 39: ...r Set SRV30002810 Bolt 5 16 18 x 1 Pkg of 12 27887 12 Nut 5 16 18 x Pkg of 12 SRV8787 007 12 38 Door Handle Bracket 30002844 39 Bottom 30005240A 40 Ashlip Classic Black 30002811A Biscuit SRV30002870 B...

Page 40: ...asket 1 00 30002422 61a Left Door Shell Enamel Parts Classic Black 30002813A Biscuit SRV30002876 Bordeaux SRV30006703 Majolica Brown SRV30004842 Twilight SRV30007132 Left Door Sub Assembly Shell Ename...

Page 41: ...olica Brown 30004839 Twilight 30007134 67b Right Door Transition Door Enamel Classic Black 30007090A Biscuit SRV30007092 Bordeaux SRV30007096 Majolica Brown SRV30007094 Twilight SRV30007108 Right Door...

Page 42: ...83b Bottom Heat Shield Left Wing 30005039 84 Grate Bottom 30005234A 85 Thermostat Assembly 5005470 Y 86 Thermostat Cable 5005471 Y 87 Thermostat Friction Spring Pkg of 10 1201846 10 88 Primary Air Va...

Page 43: ...er or distributor whichever occurs earlier However the Warranty coverage shall commence no later than 24 months following the date of Product shipment from HHT regardless of the installation or occupa...

Page 44: ...g devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operation instructions 7 installation or use of components not supplied with...

Page 45: ...45 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21...

Page 46: ...46 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21 352 Mountain House Road Halifax Pa 17032 www vermontcastings com...

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