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Vermont Castings • Defiant® Model 1975-CAT-C Installation Manual_R8  •  02/21

Back-puffing

Back-puffing results when the fire produces volatile gases 

faster than the chimney draft pulls them out of the firebox. 

The gases back up in the firebox until they are concentrated 

enough and hot enough to ignite. If your stove back-puffs, 

the stove needs to cool down. You should open the damper 

to let the smoke rise to the flue more quickly, allow more air 

into the firebox, avoid big loads of firewood and check that 

the wood moisture is not too low. 

Draft Testing

An easy way to test your chimney draft is to close the stove’s 

damper, wait a few minutes to let the airflow stabilize, then see 

whether you can vary the strength of the fire by swinging the 

air control open and closed. Results are not always instant; 

you may need to wait a few minutes for a change in the 

air control setting to have an effect on the fire. If there’s no 

change, then the draft isn’t strong enough yet to let you close 

the damper, and you’ll need to open it for awhile longer and 

manage the fire with the air inlet until the draft strengthens. 

If you keep track of your burning habits and relate them to 

their effects on the stove’s operation, you’ll be rewarded with 

good performance and a safe system. 

Negative Pressure

Good draft also depends on a supply of air to the stove; a 

chimney can’t pull in more air than is available to it. Sluggish 

draft results when a house is tight enough to prevent the 

ready flow of air to the stove, or by competition between the 

stove and other equipment that sends indoor air outside - 

especially power-driven equipment like range hoods, clothes 

dryers, etc. If the chimney draws well with all other equipment 

turned off (or sealed, in the case of fireplaces and/or other 

stoves), then you simply need to be careful with timing the 

use of the other air consuming equipment. If you need to 

crack a nearby window or door to enable the chimney to flow 

well, it may be a good idea to install an outside-air intake to 

bring combustion air directly to the stove. An outside air kit is 

available to connect the stove directly to a source of outdoor 

combustion air.

Conclusion

Wood-burning  is  an  art  rather  than  a  science.  Once  the 

stove and chimney system are in place, you can only vary 

your technique, mostly your timing, to achieve good results. 

If you keep track of your burning habits and relate them to 

their effects on the stove’s operation, you’ll be rewarded with 

good performance and year of reliable heating.

Single Venting

Each ‘airtight’ stove requires its own flue. If an airtight stove 

is  vented  to  a  flue  that  also  serves  an  open  fireplace,  or 

a leakier stove, it’s easier for the chimney draft to pull air 

in through those channels and performance of the stove 

suffers. Imagine a vacuum cleaner with a hole in the hose to 

understand the effect here. In some cases the other appliance 

can even cause a negative draft through the stove, and result 

in a dangerous draft reversal.

Creosote

Creosote  is  a  by-product  of  slow  wood-burning.  It’s  an 

organic tar that can condense in the flue if it is present in the 

exhaust, slow-moving, and cools to less than 290°F (130°C). 

Condensed creosote is volatile, and can generate chimney 

fires if it gets hot enough. All the features that affect chimney 

draft also affect creosote condensation - so use whatever 

combination of installation features and operational steps that 

will encourage good draft and minimize creosote production.
Because letting the exhaust cool off and slow down is one of 

the keys to creosote accumulation, it makes sense to line a 

chimney to match the stove’s outlet size, for safety reasons 

as well as performance. Canadian law requires a matching 

liner to serve any stove or insert vented through a fireplace 

chimney; in the US, the National Fire Protection Association 

(NFPA) recommends a chimney liner if the flue is more than 

three times bigger (in square area) than the outlet on the 

stove or insert. Some localities enforce the NFPA guidelines 

as part of their building codes.

Fuel

Even the best stove installation will not perform well with 

poor fuel. The best fuel is hardwood that has air-dried 12-

18 months. Softwood burns, but not as long as hardwood. 

‘Green’ wood contains a lot of moisture; it will burn, but some 

of the heat potential is used to boil the extra moisture from 

the wood. This reduces the amount of heat that reaches your 

home and can contribute to a creosote problem. There are 

moisture meters available for firewood; you can also judge 

your wood by its appearance and weight. If you get it green, 

lift a piece and get a sense of its weight; it can lose a third or 

more of its weight as it dries. Also look at the ends of a log; 

as it dries it shrinks and often cracks. The more weathered 

and cracked a piece is, the drier it is. 

Dry wood burns readily with a good chimney draft. But with 

modern stoves, wood can be too dry and too volatile. Smoke 

and combustible gases can ‘gas out’ from the wood quickly 

and densely enough to overload the combustion system. If 

you hear a rumbling or roaring noise (like a propane torch) 

from the stove, that is a sign that the stove is over-firing.

Summary of Contents for Defiant 1975T-CAT-C

Page 1: ...nd use of this wood burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Do not store or use gasoline or other flammable vapors and liqu...

Page 2: ...ot be obstructed Damper must be open before opening doors Do not overfire Glowing parts indicate overfiring The space heater must be installed with the legs provided attached as shown in the installat...

Page 3: ...Fan Kit Installation 21 J Installing Removing Catalyst 21 4 Smoke Alarm Safety Tips A Smoke and CO Detectors 22 B Safety Tips 22 5 Operation A Air Controls 23 B Damper Adjustment 23 C Conditioning Yo...

Page 4: ...birth defects or other reproductive harm For more information go to www P65Warnings ca gov Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion o...

Page 5: ...nsions Figure 1 1 Drawing Not to Scale 32 3 8 822mm 28 7 8 733mm 31 1 2 800mm 5 1 8 130mm 19 483mm 1693 Defiant dimensions 1 02 29 7 8 759mm 23 5 8 600mm 19 483mm 26 660mm C L 28 7 8 733mm Rear Ventin...

Page 6: ...ure to follow these installation instructionsmayresultinadangeroussituation including a chimney or house fire Follow all instructions exactly and do not allow makeshift compromises to endanger propert...

Page 7: ...x 203 mm and into a round flue with nominal flue of 6 152 mm Whatever the flue collar size this appliance may be vented into larger chimneys as well However chimneys with liners larger than 8 x 12 203...

Page 8: ...NOTE Special slip pipes and thimble sleeves that form telescoping joints between sections of chimney connector are available to simplify installations They often eliminate the need to cut individual...

Page 9: ...ch until it is flush with the inner flue wall Do not extend it into the actual flue passage as this could interfere with the draft The thimble sleeve should protrude 1 2 25 50 mm into the room Use fur...

Page 10: ...le wall high temperature chimney with an inside diameter the same as the chimney connector at least one inch of solid insulation and a minimum of 9 229 mm air space between the outer wall of the chimn...

Page 11: ...t require R value floor protection The minimum floor protector material is 20 gauge sheet metal Other floor protector materials that can be used include Type I hearth pads ceramic tile stone brick etc...

Page 12: ...iance is installed in a corner and no shield is used the corners of the stove top must be at least 5 127 mm from nearby walls Clearances may be reduced only by means approved by the regulatory authori...

Page 13: ...or less from the face of a fireplace must have a minimum clearance of 22 554 mm measured from the stove s top side edge If the trim extends more than 3 4 19 mm it is subject to the requirements for w...

Page 14: ...Clearances Unprotected NFPA 211 Protected A Mantel Trim 41 1041 mm 29 737 mm B Top Trim 28 711 mm 21 533 mm C Side Trim 14 356 mm 14 356 mm D Side Wall 21 533 mm 11 280mm Figure 2 13 Maintain clearanc...

Page 15: ...ing is required for all installations of the Defiant Stove Clearance Unprotected Surface No Connector Heat Shield Protected Surfaces1 with Connector Heat Shield Stove Installed Parallel to Wall Stove...

Page 16: ...Stove Installed Parallel to Wall Stove Installed Parallel to Wall For use with either 6 or 8 flue collar chimney connector E F D D D ST855a Defiant 2n1 Clearance Diagrams D A B L M O O K H K I P N A...

Page 17: ...for installations with either 6 or 8 flue collars Double Wall Connector Side A Rear B Corner C Side D Rear E Corner F 36 1 2 927 mm 21 533 mm 16 406 mm 20 1 2 521 mm 9 229 mm 16 406 mm ST511 Defiant...

Page 18: ...allation vertical chimney connector two wall shields Reduced clearances for both rear and side walls Wall shields may meet at corner if desired Shielding for connector is centered behind connector Fig...

Page 19: ...o the four hex bolts previously installed into base Figure 3 4 The outside air cutout hole should be toward the rear of the stove 3 Attach the heat shield sides by passing the slots over the bolt head...

Page 20: ...he primary air thermostat handle is the smaller of the two black handles Secure the handle to the stub on the right side of the stove with an 8 32 x 2 slot head machine screw Figure 3 7 WARNING The fl...

Page 21: ...rear edge of the heat shield 6 Fan will not operate until stove reaches approximately 109 F 7 Plug blower cord into a grounded outlet Do not remove ground prong from plug Route power cord to avoid hea...

Page 22: ...If you install a detector in the same room locate it as far away from the stove as possible B Safety Tips Conveniently locate a Class A fire extinguisher to contend with small fires Be sure the fire...

Page 23: ...it can be further burned before passing up the chimney Figure 5 3 The damper should always be either fully open or fully closed There are no intermediate positions When closing the damper be sure to p...

Page 24: ...temperature One method of reducing emissions during a cold start up is the use of a top down kindling procedure In this place larger pieces of kindling on the bottom of the kindling pile followed by s...

Page 25: ...wood with below 14 moisture content This may result in continuous very high temperatures in the secondary combustion area and damage the combustor Never kindle a fire with colored paper or paper that...

Page 26: ...a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal Surface Thermometer is a Valuable Guide to Operation An optional surface thermometer...

Page 27: ...be moved from right to left F Ash Disposal IMPORTANT Check the level of ash in the ash pan before reloading the stove If the ash level is close to the top edge of the pan empty the pan according to th...

Page 28: ...se fire Empty the ash pan regularly typically every one to three days The frequency will vary depending on how you operate your appliance ash will accumulate faster at higher heat outputs Removed ash...

Page 29: ...common wisdom tells us that a taller flue draws better than a short one This isn t necessarily so If a chimney is tall enough to meet the safety requirements of the 2 3 10 foot rule then adding more h...

Page 30: ...d performance and year of reliable heating Single Venting Each airtight stove requires its own flue If an airtight stove is vented to a flue that also serves an open fireplace or a leakier stove it s...

Page 31: ...accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cleaner ma...

Page 32: ...se securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber The door handle will be positioned vertically when the door is closed Over a period...

Page 33: ...s unless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts...

Page 34: ...ct or clean the chimney yourself contact your local Vermont Castings dealer or a professional chimney sweep Maintenance Schedule The Stove Daily Clear any ash build up from around the air holes and co...

Page 35: ...ity of your fuel In warm weather draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficient...

Page 36: ...by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper performance continues If you continue to find a significant cr...

Page 37: ...ica Brown 1979 CAT C Bordeaux 1980 CAT C Twilight 1975T CAT C Classic Black w Transition Doors 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 7...

Page 38: ...e Quadrant Left 30002399A 11 Griddle Quadrant Right 30002401A 12 Griddle 30005257A 13 Complete Griddle Handle Assembly 30002775 Y 13a Griddle Handle Wood 1600661 Y 13b Griddle Handle CRS BN1 30002715...

Page 39: ...r Set SRV30002810 Bolt 5 16 18 x 1 Pkg of 12 27887 12 Nut 5 16 18 x Pkg of 12 SRV8787 007 12 38 Door Handle Bracket 30002844 39 Bottom 30005240A 40 Ashlip Classic Black 30002811A Biscuit SRV30002870 B...

Page 40: ...asket 1 00 30002422 61a Left Door Shell Enamel Parts Classic Black 30002813A Biscuit SRV30002876 Bordeaux SRV30006703 Majolica Brown SRV30004842 Twilight SRV30007132 Left Door Sub Assembly Shell Ename...

Page 41: ...olica Brown 30004839 Twilight 30007134 67b Right Door Transition Door Enamel Classic Black 30007090A Biscuit SRV30007092 Bordeaux SRV30007096 Majolica Brown SRV30007094 Twilight SRV30007108 Right Door...

Page 42: ...83b Bottom Heat Shield Left Wing 30005039 84 Grate Bottom 30005234A 85 Thermostat Assembly 5005470 Y 86 Thermostat Cable 5005471 Y 87 Thermostat Friction Spring Pkg of 10 1201846 10 88 Primary Air Va...

Page 43: ...er or distributor whichever occurs earlier However the Warranty coverage shall commence no later than 24 months following the date of Product shipment from HHT regardless of the installation or occupa...

Page 44: ...g devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operation instructions 7 installation or use of components not supplied with...

Page 45: ...45 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21...

Page 46: ...46 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21 352 Mountain House Road Halifax Pa 17032 www vermontcastings com...

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