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8390-975

Vermont Castings • Defiant® Model 1975-CAT-C Installation Manual_R8  •  02/21

C. Conditioning Your Stove

Cast iron is extremely strong, but it can be broken with a 

sharp blow from a hammer or from the thermal shock of 

rapid and extreme temperature change.
The  cast  plates  expand  and  contract  with  changes  in 

temperature.  When  you  first  begin  using  your  appliance, 

minimize thermal stress by letting the plates adjust gradually 

during three or four initial break-in fires following Steps 1-3 

below.

D. Wood Burning Operation

Burn only solid wood in this appliance, and burn it directly on 

the grate. Do not elevate the fuel. Do not burn coal or other 

fuels. In the United States, it is against the law to operate 

this wood heater in a manner inconsistent with operating 

instructions in this manual.

The bypass damper must be open when starting a fire 

or when refueling. 

Do not use chemicals or fluids to start the fire. Do not 

burn  garbage.  Never  use  flammable  fluids  such  as 

gasoline, gasoline type lantern fuel, kerosene, charcoal 

lighter  fluid,  naptha,  engine  oil  or  similar  liquids  to 

start or “freshen up”

 

a fire in this heater. Keep all such 

liquids well away from the heater while it is in use. 

1.  Open the stove bypass damper, and open the primary air 

control fully.

2. Place several sheets of crumpled newspaper in the 

stove. Place six or eight pieces of dry kindling split to a 

finger-width size on the paper. On the kindling, lay two or 

three larger sticks of split dry wood approximately 1-2" 

(25-51 mm) in diameter, Figure 5.4.

NOTE:

 Some chimneys must be “primed,” or warmed up, 

before they will draw sufficiently to start a fire. To correct this 

situation, roll up a couple pieces of newspaper, place them 

on top of the kindling and toward the back of the stove, light 

them, and close the doors. This will encourage the smoke to 

rise rapidly, making it easier to establish a good draft. Once 

the draft is established, open the front door and light the rest 

of the fuel from the bottom. Do not light the main bed of fuel 

until the chimney begins drawing, and repeat the procedure 

as often as necessary if the initial attempt is unsuccessful.

NOTE:

 Effectiveness of a “top-down” method to start a fire. 

Smoke  emissions  when  starting  a  fire  can  be  difficult  to 

control because the stove is not yet heated to its optimum 

temperature. One method of reducing emissions during a 

cold start-up is the use of a “top-down” kindling procedure. 

In this, place larger pieces of kindling on the bottom of the 

kindling pile followed by smaller and smaller pieces as the 

pile is added to. Very finely split pieces should be on the 

top. Light the kindling pile with a match at the top and allow 

the kindling to burn downward into the larger pieces. This 

reduces  smoke  by  slowly  increasing  the  fire  size  without 

creating an air-starved condition.

4. 

If your appliance has been broken-in previously

 using 

Steps 1-3, continue to build the fire gradually. Add larger 

wood  with  a  diameter  of  3-4"  (75-100  mm).  Continue 

adding  split  logs  of  this  size  to  the  briskly-burning  fire 

until there is a glowing ember bed 2-3" (51-75 mm) deep. 

(Figure 38) A good ember bed is necessary for proper 

functioning of the combustion system.

5.  Close the damper when the griddle temperature reaches 

450°F (230°C) and sufficient ember bed is established. 

This will force the smoke into the secondary combustion 

chamber where the smoke and gases will ignite if the 

stove  is  sufficiently  hot.  Even  though  it  is  possible  for 

the fire to get quite hot within a few minutes after a fire is 

started, secondary combustion may stop or the fire may 

go out if the fire dies down immediately as a result of the 

damper being closed too early. 

6.  Adjust the air control for your desired heat output. 

NOTE:

  Stove  installations  vary  widely,  and  the  operating 

guidance given here is only a starting point. The 

"Draft 

Management"

  section  in  this  manual  will  explain  in  detail 

how the features of your installation may help or hinder good 

draft, and how you may need to vary your firing technique if 

your installation doesn’t encourage a good draft.

High-Efficiency Wood Burning with the Catalytic Combustor

Your  Defiant  stove  was  shipped  from  the  factory  with  a 

separately packaged catalytic combustor.

ST263

starting a fire

12/99

Figure 5.4

 - Start the fire with newspaper and dry kindling.

3.  Light the newspaper and close the door. Gradually build 

up the fire by adding a few 3-5" (80-120 mm) diameter 

pieces of split firewood. 

If this is one of the first few 

“break-in” fires, let the fire burn brightly, and then 

let it die out.

  During  the  break-in  fires,  do  not  let  the 

stove  get  hotter  than  500°F.  (260°C)  as  measured  on 

an optional stove-top thermometer. Adjust the air control 

lever as necessary to control the fire. Some odor from 

the stove’s hot metal and the paint is normal for the first 

few fires.

Summary of Contents for Defiant 1975T-CAT-C

Page 1: ...nd use of this wood burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Do not store or use gasoline or other flammable vapors and liqu...

Page 2: ...ot be obstructed Damper must be open before opening doors Do not overfire Glowing parts indicate overfiring The space heater must be installed with the legs provided attached as shown in the installat...

Page 3: ...Fan Kit Installation 21 J Installing Removing Catalyst 21 4 Smoke Alarm Safety Tips A Smoke and CO Detectors 22 B Safety Tips 22 5 Operation A Air Controls 23 B Damper Adjustment 23 C Conditioning Yo...

Page 4: ...birth defects or other reproductive harm For more information go to www P65Warnings ca gov Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion o...

Page 5: ...nsions Figure 1 1 Drawing Not to Scale 32 3 8 822mm 28 7 8 733mm 31 1 2 800mm 5 1 8 130mm 19 483mm 1693 Defiant dimensions 1 02 29 7 8 759mm 23 5 8 600mm 19 483mm 26 660mm C L 28 7 8 733mm Rear Ventin...

Page 6: ...ure to follow these installation instructionsmayresultinadangeroussituation including a chimney or house fire Follow all instructions exactly and do not allow makeshift compromises to endanger propert...

Page 7: ...x 203 mm and into a round flue with nominal flue of 6 152 mm Whatever the flue collar size this appliance may be vented into larger chimneys as well However chimneys with liners larger than 8 x 12 203...

Page 8: ...NOTE Special slip pipes and thimble sleeves that form telescoping joints between sections of chimney connector are available to simplify installations They often eliminate the need to cut individual...

Page 9: ...ch until it is flush with the inner flue wall Do not extend it into the actual flue passage as this could interfere with the draft The thimble sleeve should protrude 1 2 25 50 mm into the room Use fur...

Page 10: ...le wall high temperature chimney with an inside diameter the same as the chimney connector at least one inch of solid insulation and a minimum of 9 229 mm air space between the outer wall of the chimn...

Page 11: ...t require R value floor protection The minimum floor protector material is 20 gauge sheet metal Other floor protector materials that can be used include Type I hearth pads ceramic tile stone brick etc...

Page 12: ...iance is installed in a corner and no shield is used the corners of the stove top must be at least 5 127 mm from nearby walls Clearances may be reduced only by means approved by the regulatory authori...

Page 13: ...or less from the face of a fireplace must have a minimum clearance of 22 554 mm measured from the stove s top side edge If the trim extends more than 3 4 19 mm it is subject to the requirements for w...

Page 14: ...Clearances Unprotected NFPA 211 Protected A Mantel Trim 41 1041 mm 29 737 mm B Top Trim 28 711 mm 21 533 mm C Side Trim 14 356 mm 14 356 mm D Side Wall 21 533 mm 11 280mm Figure 2 13 Maintain clearanc...

Page 15: ...ing is required for all installations of the Defiant Stove Clearance Unprotected Surface No Connector Heat Shield Protected Surfaces1 with Connector Heat Shield Stove Installed Parallel to Wall Stove...

Page 16: ...Stove Installed Parallel to Wall Stove Installed Parallel to Wall For use with either 6 or 8 flue collar chimney connector E F D D D ST855a Defiant 2n1 Clearance Diagrams D A B L M O O K H K I P N A...

Page 17: ...for installations with either 6 or 8 flue collars Double Wall Connector Side A Rear B Corner C Side D Rear E Corner F 36 1 2 927 mm 21 533 mm 16 406 mm 20 1 2 521 mm 9 229 mm 16 406 mm ST511 Defiant...

Page 18: ...allation vertical chimney connector two wall shields Reduced clearances for both rear and side walls Wall shields may meet at corner if desired Shielding for connector is centered behind connector Fig...

Page 19: ...o the four hex bolts previously installed into base Figure 3 4 The outside air cutout hole should be toward the rear of the stove 3 Attach the heat shield sides by passing the slots over the bolt head...

Page 20: ...he primary air thermostat handle is the smaller of the two black handles Secure the handle to the stub on the right side of the stove with an 8 32 x 2 slot head machine screw Figure 3 7 WARNING The fl...

Page 21: ...rear edge of the heat shield 6 Fan will not operate until stove reaches approximately 109 F 7 Plug blower cord into a grounded outlet Do not remove ground prong from plug Route power cord to avoid hea...

Page 22: ...If you install a detector in the same room locate it as far away from the stove as possible B Safety Tips Conveniently locate a Class A fire extinguisher to contend with small fires Be sure the fire...

Page 23: ...it can be further burned before passing up the chimney Figure 5 3 The damper should always be either fully open or fully closed There are no intermediate positions When closing the damper be sure to p...

Page 24: ...temperature One method of reducing emissions during a cold start up is the use of a top down kindling procedure In this place larger pieces of kindling on the bottom of the kindling pile followed by s...

Page 25: ...wood with below 14 moisture content This may result in continuous very high temperatures in the secondary combustion area and damage the combustor Never kindle a fire with colored paper or paper that...

Page 26: ...a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal Surface Thermometer is a Valuable Guide to Operation An optional surface thermometer...

Page 27: ...be moved from right to left F Ash Disposal IMPORTANT Check the level of ash in the ash pan before reloading the stove If the ash level is close to the top edge of the pan empty the pan according to th...

Page 28: ...se fire Empty the ash pan regularly typically every one to three days The frequency will vary depending on how you operate your appliance ash will accumulate faster at higher heat outputs Removed ash...

Page 29: ...common wisdom tells us that a taller flue draws better than a short one This isn t necessarily so If a chimney is tall enough to meet the safety requirements of the 2 3 10 foot rule then adding more h...

Page 30: ...d performance and year of reliable heating Single Venting Each airtight stove requires its own flue If an airtight stove is vented to a flue that also serves an open fireplace or a leakier stove it s...

Page 31: ...accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cleaner ma...

Page 32: ...se securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber The door handle will be positioned vertically when the door is closed Over a period...

Page 33: ...s unless the involved parts are disassembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts...

Page 34: ...ct or clean the chimney yourself contact your local Vermont Castings dealer or a professional chimney sweep Maintenance Schedule The Stove Daily Clear any ash build up from around the air holes and co...

Page 35: ...ity of your fuel In warm weather draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficient...

Page 36: ...by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper performance continues If you continue to find a significant cr...

Page 37: ...ica Brown 1979 CAT C Bordeaux 1980 CAT C Twilight 1975T CAT C Classic Black w Transition Doors 9 80 21 20 17 19 16 18 10 11 2 13a 14 15 13b 63 58 32 59 3 36 29 81 39 40 47 38 12 45 37 31 50 51 52 55 7...

Page 38: ...e Quadrant Left 30002399A 11 Griddle Quadrant Right 30002401A 12 Griddle 30005257A 13 Complete Griddle Handle Assembly 30002775 Y 13a Griddle Handle Wood 1600661 Y 13b Griddle Handle CRS BN1 30002715...

Page 39: ...r Set SRV30002810 Bolt 5 16 18 x 1 Pkg of 12 27887 12 Nut 5 16 18 x Pkg of 12 SRV8787 007 12 38 Door Handle Bracket 30002844 39 Bottom 30005240A 40 Ashlip Classic Black 30002811A Biscuit SRV30002870 B...

Page 40: ...asket 1 00 30002422 61a Left Door Shell Enamel Parts Classic Black 30002813A Biscuit SRV30002876 Bordeaux SRV30006703 Majolica Brown SRV30004842 Twilight SRV30007132 Left Door Sub Assembly Shell Ename...

Page 41: ...olica Brown 30004839 Twilight 30007134 67b Right Door Transition Door Enamel Classic Black 30007090A Biscuit SRV30007092 Bordeaux SRV30007096 Majolica Brown SRV30007094 Twilight SRV30007108 Right Door...

Page 42: ...83b Bottom Heat Shield Left Wing 30005039 84 Grate Bottom 30005234A 85 Thermostat Assembly 5005470 Y 86 Thermostat Cable 5005471 Y 87 Thermostat Friction Spring Pkg of 10 1201846 10 88 Primary Air Va...

Page 43: ...er or distributor whichever occurs earlier However the Warranty coverage shall commence no later than 24 months following the date of Product shipment from HHT regardless of the installation or occupa...

Page 44: ...g devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operation instructions 7 installation or use of components not supplied with...

Page 45: ...45 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21...

Page 46: ...46 8390 975 Vermont Castings Defiant Model 1975 CAT C Installation Manual_R8 02 21 352 Mountain House Road Halifax Pa 17032 www vermontcastings com...

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