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Vermont Castings  •  Dauntless FlexBurn Owner’s Manual_R3  •  2020 - ___ •  05/20

13

3-90-586000c

CAUTION

!

Never use your household or shop vacuum cleaner to 

remove ash from the stove; always remove and dispose 

of the ash properly.

Empty the ash pan regularly, typically every one to three 

days. The frequency will vary depending on how you 

operate your Dauntless FlexBurn

®

: ash will accumulate 

faster at higher heat outputs.
Removed ash should be placed outdoors in a metal 

container with a tight-fitting lid. Keep the closed container of 

ash on a noncombustible floor or on the ground, well away 

from  all  combustible  materials,  pending  final  disposal.  If 

the ash is disposed of by burial in soil or otherwise locally 

dispersed, it should be kept in the closed container until all 

cinders have thoroughly cooled.

F.  Opacity (Visible Smoke)

This is the measure of how cleanly your appliance is burning. 

Opacity  is  measured  in  percent;  100%  opacity  is  when 

an object is totally obscured by the smoke column from a 

chimney, and 0% opacity means that no smoke column can 

be seen. As you become familiar with your appliance, you 

should periodically check the opacity. This will allow you to 

know how to burn as nearly smoke-free as possible (goal of 

0% opacity).

When burning your first fire, you will experience smoke 

and odor from the appliance resulting from the curing 

of paint and burning off of any oils remaining from 

manufacturing.

OPEN  WINDOWS  DURING  INITIAL  BURN  TO 

DISSIPATE SMOKE AND ODORS!

• 

O

dors may be irritating to sensitive individuals.

•  Smoke detectors may activate.

CAUTION

!

Fire Risk

    DO NOT BURN GARBAGE OR FLAMMABLE 

FLUIDS SUCH AS GASOLINE, NAPTHA OR 

ENGINE OIL.

WARNING

!

•   

Do NOT burn treated wood or wood with salt (driftwood).

  May generate carbon monoxide if burn material other 

than wood.

May result in illness or possible death.

Fire Risk

Keep combustible materials, gasoline and other 

flammable vapors and liquids clear of appliance.

WARNING

!

•   Combustible materials may ignite.

•   Do NOT store flammable materials in the appliance’s 

vicinity.

•   DO  NOT  USE  GASOLINE,  LANTERN  FUEL, 

KEROSENE,  CHARCOAL  LIGHTER  FLUID  OR 

SIMILAR LIQUIDS TO START OR “FRESHEN UP” A 

FIRE IN THIS Appliance. 

•   Keep all such liquids well away from the appliance 

while it is in use.

Negative pressure results from the imbalance of air available 

for the appliance to operate properly. It can be strongest in 

lower levels of the house.

Causes include:

•  Exhaust fans (kitchen, bath, etc.)

•  Range hoods
•  Combustion air requirements for furnaces, water 

appliances and other combustion appliances

•  Clothes dryers

•  Location of return-air vents to furnace or air conditioning
•  Imbalances of the HVAC air handling system

•  Upper level air leaks such as: 

 

-  Recessed lighting

 

-  Attic hatch

 

-  Duct leaks

To minimize the effects of negative air pressure:
•  Install  outside  air  to  the  stove  with  the  intake  facing 

prevailing winds during the heating season

•  Ensure adequate outdoor air for all combustion appliances 

and exhaust equipment

•  Ensure furnace and air conditioning return vents are not 

located in the immediate vicinity of the appliance

•  Avoid installing the appliance near doors, walkways or 

small isolated spaces

•  Recessed lighting should be a “sealed can” design

•  Attic hatches weather stripped or sealed
•  Attic mounted duct work and air handler joints and seams 

taped or sealed

G.  Negative Pressure

Asphyxiation Risk

•  Negative pressure can cause spillage of 

combustion fumes, soot and carbon monoxide.

•  Appliance needs to draft properly for safety.

WARNING

!

Summary of Contents for Dauntless FlexBurn Catalytic

Page 1: ...ids in the vicinity of this or any other appliance Do not over fire If appliance or chimney connector glows you are over firing Over firing will void your warranty Comply with all minimum clearances t...

Page 2: ...els may make the Catalyst in the combustor inactive The combustor is fragile handle carefully The durability of the catalytic device has not been evaluated as part of the certification Danger Risk of...

Page 3: ...sting and Important Safety Information A Appliance Certification 6 B BTU Efficiency Specifications 6 C California 6 D Mobile Home Approved USA ONLY 6 E Glass Specifications 6 2 Operating Instructions...

Page 4: ...occurs earlier However the warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for par...

Page 5: ...r improper handling 4 improper operation abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 environmental conditions ina...

Page 6: ...iance Modification of the appliance Installation other than as instructed by Hearth Home Technologies Installation and or use of any component part not approved by Hearth Home Technologies Operating a...

Page 7: ...thout notice Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agenc...

Page 8: ...t be open when starting or reviving a fire and whenever the griddle or doors are opened The damper is closed when the handle points down Smoke travels through the secondary combustion system where it...

Page 9: ...aper and dry kindling After most of the kindling has burned into coals 15 to 20 minutes open the front doors and push remaining coals and unburned wood against the rear wall Add several pieces of larg...

Page 10: ...use open the bypass damper and either the top or front loading doors Stir the hot coals to allow ash to fall through the grate Hot coals should then be pushed against the rear wall and leveled depend...

Page 11: ...An optional surface thermometer tells you when to adjust the air control and when to refuel Figure 2 7 Figure 2 7 Take temperature readings with a thermometer located in the middle of the griddle For...

Page 12: ...the top of the ash pan Check the level at least once a day Every few days clear any ash from the outer edges of the firebox Most of the ash will fall through the grate Stir the ash with a shovel or po...

Page 13: ...R ENGINE OIL WARNING Do NOTburn treated wood or wood with salt driftwood May generate carbon monoxide if burn material other than wood May result in illness or possible death Fire Risk Keep combustibl...

Page 14: ...e for safety reasons as well as performance Canadian law requires a matching liner to serve any stove or insert vented through a fireplace chimney in the US the National Fire Protection Association NF...

Page 15: ...before operating stove A Cleaning the Glass Replacement Most of the carbon deposits on the glass will burn off during hot fires However the ash residue that accumulates on the glass surface should be...

Page 16: ...nt door of the stove should close securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber The door handle will be positioned vertically when t...

Page 17: ...nnel Allow an extra 1 2 25 50 mm and mark the spot to be cut 4 Remove the gasket from the channel place it on a wood cutting surface and cut it at the marked spot with a utility knife Twist the ends s...

Page 18: ...he inner sides of bottom rear or pipe heat shields if your stove is equipped with them Clean surfaces are better heat reflectors than dirty surfaces Touch up the black paint Inspect for and remove ash...

Page 19: ...operating routine Once you have ruled out any other possible causes for a decline in performance inspect and clean the combustor if necessary Be sure to protect any surface you use for setting the st...

Page 20: ...refer to Building a Fire Section Check for adequate vent height refer to Chimney Height Section Refer to Negative Pressure section Wood condition is too wet too large Use dry seasoned wood refer to S...

Page 21: ...Vermont Castings Dauntless FlexBurn Owner s Manual_R3 2020 ___ 05 20 21 3 90 586000c 5 5 Reference Materials Date of Service Performed By Description of Service A Service Maintenance Log...

Page 22: ...ing Manufacturing Date Active Dauntless 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 26 37 36 35 32 29 31 1 17 18 34 30 27 38 40 41 39 42 43 44 46 45 48 49 50 47 55 54 53 51 52 56 59 58 57 60 61 62 14 3...

Page 23: ...86134A 1 3 Handle Assembly Griddle 1 00 586170 Y Knob Griddle Maple Black 1600661 Bushing Griddle Handle Qty 2 req Pkg of 10 1201900 10 Gasket 5 16 Wire w Core 10 Ft 1 00 1203668 Y 2 Top Classic Black...

Page 24: ...her Pkg of 10 1202470 10 Nut Hex Pkg of 10 1203210 10 11 Side Left Classic Black 4 00 586123A Biscuit 4 00 586123 32A Majolica Brown 4 00 586123 31A Bordeaux 4 00 586123 33A Twilight 4 00 586123 30A L...

Page 25: ...10 3 30 3014 10 Y 25 Door Left Classic Black 4 00 586126A Biscuit 4 00 586126 32A Majolica Brown 4 00 586126 31A Bordeaux 4 00 586126 33A Twilight 4 00 586126 30A Gasket Door 5 16 Med 15 Ft 1 00 1203...

Page 26: ...ft Handle 30005301 32 3 Spring Washer Pkg of 10 63D0069 10 32 4 Flat Washer 10mm Pkg of 10 1202560 10 32 5 Pawl Assembly 30005157 Y 32 6 Nut Jam 3 8 16 Top Lock Pkg of 10 1203290 10 33 Ash Pan Bracket...

Page 27: ...6 x 1 2 3 31 5500 49 Primary Air Control Handle Assembly Wood Maple Black SRV1 10 586149 Y Thermostat Handle Knob Wood Maple Black 1600660 Round Head SL 8 32 x 2 Pkg of 10 1202560 10 50 Thermostat Stu...

Page 28: ...ng patents United States 5341794 5263471 6688302 7216645 7047962 or other U S and foreign patents pending We recommend that you record the following pertinent information for your heating appliance Da...

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