Vermont Castings 2040ce Installation And Operating Manual Download Page 30 | Manualshive

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149 Cleveland Drive • Paris, Kentucky 40361

www.vermontcastingsgroup.com

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Summary of Contents for 2040ce

Page 1: ...NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAIL URE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LO CAL BUILDING OFFICIALS ABOUT RE STRICTIONS AND INSTALLATION INSPEC TION REQUIREMENTS IN YOUR AREA DO NOT DISCARD THIS MANUAL RETAIN FOR FUTURE USE ...

Page 2: ...ny years of service As you become acquainted with your new stove you will find that its appearance is matched by its functionality due to cast iron s unique ability to absorb and radiate heat Also Vermont Castings Group products are among the cleanest burning wood stoves and fireplaces available today As an owner of a Vermont Castings stove you make a strong statement for pollution free energy How...

Page 3: ...missions 13 O2 w Cat 0 09 w o Cat 0 42 Loading Front and top Chimney connector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimum for 6 flue collar 152 mm 6 minimum Flue exit position Reversible top or rear Primary air Manually set thermostatically maintained Secondary air Fixed self regulating Ash handling system Removable ...

Page 4: ...LUDING A CHIMNEY OR HOUSE FIRE FOLLOWALLINSTRUCTIONS EXACTLY AND DO NOT ALLOW MAKESHIFT COMPROMISES TO ENDANGER PROPERTY AND PERSONAL SAFETY All local regulations including those referring to na tional and European standards need to be complied with when installing this stove Installation Outside Air In some modern super insulated homes there is inad equate air for combustion because of insufficie...

Page 5: ...ney with a nominal flue size of 203 x 203 mm 8 x 8 or 203 x 305 mm 8 x 12 and into a round flue with nominal flue size of 203 mm 8 An Encore with a 152 mm 6 flue collar is approved for venting into a masonry chimney with a nominal flue size of 203 x 203 mm 8 x 8 and into a round flue with nominal flue of 152 mm 6 NOTE When installed with a 6 flue collar the Encore may not be operated with the fron...

Page 6: ...t on Page 14 If the Encore is equipped with the 203 mm 8 flue collar an oval to round adapter will be needed Double wall oval to round adapters are available from some manufacturers Your local dealer can help you select the right connector Single wall Chimney Connectors Begin assembly at the flue collar of the stove Insert the first crimped end into the stove s flue collar and keep each crimped en...

Page 7: ...y connector to the outer end of the sleeve with sheet metal screws Thimble Sleeve Chimney Connector Flue Keep sleeve end flush with flue tile ST243 Fig 6 The thimble made of either ceramic or metal must be cemented securely in place Without a thimble a suitable length of chimney connector can be extended through the breech to the inner face of the flue liner and cemented securely in place Addition...

Page 8: ...fic requirements Accessories are available for use as wall pass throughs If using one of these make sure it has been tested and listed for use as a wall pass through Flexible Connector Mantel Shield Fireplace Adapter Kit Positive Con nection ST245 Fig 8 In this installation the chimney connector enters the firepalce opening and then connects to the chimney Figure 9 shows one method of passing a co...

Page 9: ...r and nearby combustibles Clearance is the distance between either your stove mea sured from the bottom edge of the stove s top plate or chimney connector and nearby walls floors the ceiling and any other fixed combustible surface Your stove has special clearance requirements that have been established after careful research and testing to both US and European standards These clearance requirement...

Page 10: ...tructed from solid masonry other than to allow safe access to the controls of the stove For this reason minimum side clearances of 125 mm and a minimum rear clearance of 50 mm are recommended Summary of Clearances Minimum recommended side clearances to noncom bustible surfaces 125 mm 5 Minimum recommended rear clearance to noncombus tible surfaces 50 mm 2 NOTE The minimum thickness of solid noncom...

Page 11: ...evation With Shield a t l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible material Fluepipe at least 1 5 x D at least 1 5 x D at least 3 x D D at least 1 5 x D ST911 Fig 13 Connecting fluepipe clearances ...

Page 12: ...m 2 Align the bottom heat shield holes with the four bolts The outside air cutout hole should be toward the rear of the stove The unpainted side must face up towards the stove 3 Pass all four bolts through the large end of the keyholes and then pulling the shield forward to engage the smaller ends of the keyhole slots Fig 16 4 Attach the heat shield sides by passing the slots over the bolt heads T...

Page 13: ...tom edge of the in ner back with two 2 1 4 20 x 3 4 hex head screws 2 Attach snapstat to the mounting holes on the underside of the bottom with two 2 1 4 20 pan head screws 3 Attach the rheostat holder provided with the stove under the right front wing of the bottom heat shield with two 2 10 sheet metal screws 4 Attach the rheostat to its holder by inserting the rheo stat control shaft through the...

Page 14: ...from the bottom edge Fig 21 2 Remove the inner cover by pulling it straight out Fig 22 3 Remove the catalyst by gently pulling it straight out Fig 23 Place the catalyst where the catalyst s ce ramic components will not be damaged Access Cover ST1187 Fig 21 Remove access cover Inner Cover ST1188 Fig 22 Remove inner cover Remove Catalyst ST1189 Fig 23 Remove catalyst ...

Page 15: ...s an automatic thermostat to ensure an even heat output at whatever manual setting you select The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly A Damper Directs Air Flow Within the Stove The damper handle on the left side of the stove operates the damper to direct air flow within the stove The damper is open when the handle points to the rea...

Page 16: ...nd fuel are all stabilized at the proper operating temperatures and the chimney is warmed Even though it is possible for the fire to get quite hot within a few minutes after a fire is started the combustor may stop working or the fire may go out if the fire dies down immediately as a result of the damper being closed Once the combustor starts working heat generated by burning the smoke will keep i...

Page 17: ...ash pan forward If the stove is in operation close the ash door while disposing of the ash ST566 Fig 29 Be sure the cover is securely attached before removing the ash pan Properly dispose of the ash in a metal container with a tight fitting lid Store the container outdoors away from all combustible material Return the ash pan to its original position in the stove and close and latch the ash door D...

Page 18: ...ver the ash residue that accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cleaner made especially for this purpose Do not use abrasive cleaners Use cleaning agents sparingly and be sure to keep them off the outer surfaces of the stove Rinse the glass thorough...

Page 19: ...ontinuetomake small adjustments until the setting is right If additional adjusting of the latch does not enable the door to seal sufficiently in one area try adjusting the gasket in that area Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and makes contact with the door frame If this procedure doesn t solve the problem replace the gas...

Page 20: ...assembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts The lower fireback to the back panel The left and right air plates inner sides All connections between the stove plates The Chimney System Creosote Your Encore is designed to reduce creosote build up significantly However regular chim...

Page 21: ...ng for wear and replace if necessary Remove ashes from the ash pan and replace with a moisture absorbing material such as kitty litter to keep the interior of the stove dry Clean the dust from the inner sides of bottom rear or pipe heat shields if your stove is equipped with them Clean surfaces are better heat reflectors than dirty sur faces Touch up the black paint Inspect for and remove ash buil...

Page 22: ...ates in the air quickly smoke does not If this test indicates a problem consider other possible fac tors as well such as the weather or a change in the quality of your fuel In warm weather draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficiently seasoned wood will result in poorer perfo...

Page 23: ... as fast it is likely that the performance change was caused by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper performance continues If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney the catalytic element will need to be replaced Contact your neare...

Page 24: ...products at any time without notice Encore Non catalytic Catalytic Wood Burning Stove Model 2040CE 56 80 3 21 17 20 19 16 18 58 12 22 63 57 32 38 31 36 39 45 87 27 26 71 72 68 67a 72 40 49 37 81 47 59 30 29 26 28 73 5 70 69 62 61a 79 55 83a 54 52 53 51 49 16 50 27 2 79 10 11 75 48 82 82 14 24 77 76 85 74 23 23 8 25 15 35 41 44 42 6 7 46 84 65 65 13 9 33 78 83b 83 86 34 60 1 4 43 88 89 90 61b 67b ...

Page 25: ...ory Fireback 30005302 43 Retainer Fireback Refractory 30005248 44 Refractory Inner Cover 30005205 45 Andiron 30002397 46 Refractory Access Cover 30005303 47 Leg Leveller 1201745 48 Ashdoor Handle Shaft 1600622 49 Pawl Assy 30005157 50 Ashdoor 30002392 51 Ashdoor Handle Wood 1600663 52 Ashdoor Hinge Rod 30002473 53 Cotter Pin Ashdoor 30001749 54 Ashdoor Hinge Lower 30002404 55 Ashpan Bracket 160103...

Page 26: ...2 30003075 30004879 30007030 Left Side 30002388 30003052 30006679 30003072 30004876 30007027 Right Side 30002405 30003053 30006680 30003073 30004877 30007028 Flue Collar 1305050 30003160 30006683 30003162 30004873 30007031 Front 30002393 30003054 30006681 30003074 30004878 30007029 Ashlip 30002402 30003051 30006678 30003071 30004875 30007026 Left Door Sub Assembly 30003974 30003984 30006687 300039...

Page 27: ...e of failure of catalyst 4 Anyrelevantinformationorcircumstancesregardingdetermination of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof of original retail pur chase is required 2 This warranty does not cover misuse of the stove Misuse includes overfiring which will result if the stove is used in such a manner as...

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Page 29: ...ör CaminaEcotec Sweden AB Box 2103 511 02 Skene Sweden Anmält organ GASTEC at CRE Limited The Orchard Business Centre Cheltenham Gloucestershire GL52 7RZ United Kingdom Anmält organ nr XXXX Prestandan för ovanstående produkt överensstämmer med den prestanda som anges i tabellen ovan Denna prestandadeklaration utfärdas på eget ansvar av CaminaEcotec Sweden AB Undertecknat för tillverkaren av Thomas...

Page 30: ...149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com ...

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