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Vermeer McLaughlin V25, Operator And Maintenance Manual

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Vermeer McLaughlin V25 Operator And Maintenance Manual Download Page 159

V25/VX30G/VSK25/VSK30G Vacuum Excavators

Maintenance - As Required  120-3

L

IGHTS

 - R

EPLACE

Highway Lights 

Step 1:

Unplug light connector from terminal.

Step 2:

Remove light from grommet 

(1)

.

Step 3:

Replace light.

Step 4:

Plug light connector into terminal.

 

 

 

 

Additional Lights

Replace as needed:

(2)

Marker Lights

(3)

Arrow Board Lights

 

1

3

2

2

2

Summary of Contents for McLaughlin V25

Page 1: ...V25 VX30G VSK25 VSK30G Vacuum Excavators Operator s and Maintenance Manual V25_VX30_VSK25_VSK30_o m1_01 Serial No 5001 Order No 105400ES6 Cabled Assembly No E850011...

Page 2: ...ion before operating the machine McLaughlin reserves the right to make changes at any time without notice or obligation Operation and maintenance instructions are included in the two Operator s and Ma...

Page 3: ...direction of forward travel TRADEMARKS VERMEER and VERMEER Logo are trademarks of Vermeer Manufacturing Company MCLAUGHLIN MCLAUGHLIN Logo and STRONG ARM are trademarks of McLaughlin Group Inc HONDA...

Page 4: ...luded below shall be repaired or replaced at McLaughlin s option without charge by any authorized independent Vermeer dealer The warranty repair or replacement must be made by a Vermeer independent au...

Page 5: ...parts engine oil filters air filters hydraulic oil filters and fuel filters 4 New Industrial Equipment delivered to the retail purchaser in which the equipment warranty registration has not been comp...

Page 6: ...face anvil nut e clip head lip seal VACUUM EXCAVATORS Belts after 50 hours filters tires brakes unloader valve after 250 hours nozzles suction hoses including camlocks gate valves camlocks quick disco...

Page 7: ...SON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME ANY ADDITIONAL OBLIGATION ON MCLAUGHLIN S BEHALF NO DEALER WARRANTY The selling dealer makes no warranty of its own and the dealer has no auth...

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Page 9: ...l and loose items are included with the machine ___ Check that Operator s and Maintenance Manual is cabled to machine ___ Check for shipping damage or shortage ___ Check machine lubrication ___ Check...

Page 10: ...Check operation of highway lights ___ Check that towing hitch and safety towing chains are installed ___ Check brakes for proper operation ___ Check that breakaway brake switch is installed and funct...

Page 11: ...l ___ Grease or oil all lubrication points Review of Operation Review and demonstrate with the customer the various aspects of the vacuum excavation system ___ overview of how the vacuum excavation sy...

Page 12: ...5 VX30G VSK25 VSK30G Vacuum Excavators DEALER OWNER INFORMATION dealer owner address address city city state province state province zip postal code zip postal code country country phone number phone...

Page 13: ...V25 VX30G VSK25 VSK30G Vacuum Excavators Receiving and Delivery Report v IDENTIFICATION NUMBERS RECORD Machine Model Number Serial Number VIN Number Trailered Units...

Page 14: ...vi Receiving and Delivery Report V25 VX30G VSK25 VSK30G Vacuum Excavators Engine Model Number Serial Number High CFM HONDA ENGINE VANGUARD ENGINE...

Page 15: ...14 Lights 20 15 Starting Procedure 22 1 Starting the Engine 22 1 Cold Weather Starting 22 2 Jump Starting 22 3 Battery Explosion Burns Avoid 22 3 Jump Starting Procedure 22 4 Shutdown Procedure 23 1 S...

Page 16: ...1 Pressure Relief Valve 50 2 Vacuum Relief Valve 50 2 Vacuum Hoses and Tooling Connect 50 3 Potholing 50 3 Operating Instructions 50 4 Operating Precautions 50 5 Material Disposal 50 6 Operation Potho...

Page 17: ...0 5 Maintenance 200 Service Hours 85 1 Engine Maintenance Honda 85 1 Battery Electrolyte Level and Terminals Check 85 2 Maintenance 250 Service Hours 90 1 Engine Maintenance Briggs Stratton Vanguard 9...

Page 18: ...ce 120 7 Storage 120 8 Preparing for Storage 120 8 Storing Machine in Freezing Conditions 120 8 Blower Corrosion Protection 120 9 Removing from Storage 120 10 Troubleshooting 125 1 Engine System 125 1...

Page 19: ...NGER Indicates a hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury CAUT...

Page 20: ...WARNING Always wear Personal Protective Equipment PPE Dress properly Refer to Personal Protective Equipment page 40 2 for details While performing maintenance on the machine always wear safety glasses...

Page 21: ...orting Refer to the Shutdown Procedure page 23 1 WARNING Pressurized fluid can penetrate body tissue and result in serious injury or death Leaks can be invisible Keep away from any suspected leak Reli...

Page 22: ...wand can penetrate body tissue and result in serious injury or death Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury Never point the digging t...

Page 23: ...ion or hearing Keep hose end away from face WARNING Cover will blow off when removing wing nuts with pressure in tank Relieve tank pressure before opening cover DANGER Crushing weight Spoil and door w...

Page 24: ...ng Chock transporting vehicle wheels and apply park brake WARNING Crushing weight Death or serious injury may result Empty tank before servicing Always install safety bar before working on raised tank...

Page 25: ...amps can make sparks Do not smoke Shield eyes and face Read instructions WARNING Battery post terminals and related accessories contain lead and lead compounds chemicals known to the state of Californ...

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Page 27: ...on These systems use pressurized water to break up materials to be vacuumed Always use the machines in accordance with the instructions contained in this Operator s and Maintenance Manual safety signs...

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Page 29: ...V25 VX30G VSK25 VSK30G Vacuum Excavators System Controls 20 1 Section 20 System Controls GAUGES 1 Water Pressure if Equipped 2 Vacuum Pressure 3 Hourmeter 4 Fuel Level 2 1 3 4 3...

Page 30: ...m Excavators INDICATORS 1 Tank Full Override Red light comes on when Tank Full Override is on 2 Tank Full Red light comes on when spoil tank is full of wet material When vacuuming dry materials the Ta...

Page 31: ...eyswitch Engine Ignition Counterclockwise from vertical engine OFF 1st position clockwise vertical electrical system ON 2nd position clockwise engine start 2 Throttle Lever Rotate up increase RPM Rota...

Page 32: ...ter Switch Engine Ignition Vertical engine OFF 1st position clockwise engine run electrical system ON 2nd position clockwise engine start 2 Throttle Control Rotate clockwise increase RPM Rotate counte...

Page 33: ...ne continues to run when spoil tank is full Center OFF engine shuts down when spoil tank is full of wet material When vacuuming dry materials the Tank Full shutdown sensor does not function Down antif...

Page 34: ...20 6 System Controls V25 VX30G VSK25 VSK30G Vacuum Excavators 5 Hydraulic Jack Switch if Equipped Up raise hydraulic jack Down lower hydraulic jack 5...

Page 35: ...Rotate counterclockwise close 2 Lower Gate Dump Valve Rotate clockwise open to dump liquid from spoil tank Rotate counterclockwise close 3 Spoil Tank Sight Gauge View material level in spoil tank 4 Va...

Page 36: ...Excavators 5 Reverse Flow Control Valve if Equipped Rotate cw and secure pin in Pressure slot pushes air out of spoil tank Center position NEUTRAL move to NEUTRAL before starting Rotate ccw and secur...

Page 37: ...SK25 VSK30G Vacuum Excavators System Controls 20 9 6 Pressure Relief Valve Valve controls the maximum amount of positive pressure in the system and is only on machines equipped with Reverse Flow Contr...

Page 38: ...valve body open supply water to pump Rotate perpendicular to valve body close shut off water 2 Water Tank Drain Drain from plug on strainer or from valve A 3 Hose Reel Valve if Equipped Rotate in line...

Page 39: ...te in line with valve body open clean out spoil tank if equipped with in tank washdown Rotate perpendicular to valve body close not in use 5 Antifreeze Tank Valve if Equipped Rotate in line with valve...

Page 40: ...p pins 2 The brace does not need to be installed when dumping the spoil tank Store beneath tank lid bar as shown when not in use SPOIL TANK LID SAFETY LOCK PIN On all units equipped with hydraulic spo...

Page 41: ...VX30G VSK25 VSK30G Vacuum Excavators System Controls 20 13 HOSE REEL 1 Hose Reel Lock Pin Pull out unlock Push in lock 2 Hose Reel Lever Turn clockwise reel hose in Turn counterclockwise reel hose out...

Page 42: ...e top of control panel display the selected light pattern 1 Left Arrow ON OFF Switch Press to turn left arrow light pattern ON or OFF 2 Double Arrow ON OFF Press to turn double arrow light pattern ON...

Page 43: ...a standard amber warning beacon Optional LED lights and work light all mounted on the top of the spoil tank are available 1 Warning Beacon Amber warning beacon flashes whenever engine ignition key is...

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Page 45: ...e engine throttle control approximately 1 3 of the way toward MAX speed position Vanguard Engine Move engine throttle control to FAST position Step 3 Pull engine choke control out to closed position w...

Page 46: ...ore operating machine Gradually push choke control in to open position as engine warms up NOTICE If engine fails to start after 5 seconds release ignition switch Wait one minute before operating the s...

Page 47: ...ted or removed Use only approved jumper cables Avoid inadvertent contact between cables and surrounding components Battery Burns Avoid Battery contains sulfuric acid which can cause severe burns Avoid...

Page 48: ...ion away from battery hydraulic lines and moving parts NOTICE To avoid sparks near the battery always disconnect black jumper cable at point 4 before making any adjustment to the red jumper cable at p...

Page 49: ...N position Step 3 If equipped move Reverse Flow Control Valve handle to NEUTRAL Step 4 Shut off engine and remove ignition key Step 5 Relieve water pressure from water assisted tool s by squeezing tri...

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Page 51: ...Group Inc To contact NHTSA you may either call the DOT Auto Safety Hotline toll free at 1 888 DASH 2DOT 1 888 327 4236 or file a report on line at www nhtsa dot gov hotline or write to NHTSA U S Depa...

Page 52: ...NOTICE Tongue weight and towing capacity vary based on machine options water tank levels and spoil tank material density To stay under the gross vehicle weight rating limit spoil tank material density...

Page 53: ...the Machine 30 3 TRAILER BREAKAWAY BRAKE The trailer provided with the machine is equipped with a breakaway brake system The breakaway brake engages if the trailer ever separates from the towing vehic...

Page 54: ...hutdown Procedure page 23 1 and relieve water system pressure Close all valves and doors Ensure spoil tank door is fully closed and latched Ensure tires and rims are in good condition and tires are in...

Page 55: ...available on skid units Strong Arm attachment 1 must be locked in transport position before transporting machine Move Strong Arm attachment to stowed position Engage retainer 2 and pin WARNING Swingin...

Page 56: ...Hitch heights need to be approximately the same to keep the machine level during transport To adjust the hitch Step 1 Remove hitch bolts 1 Step 2 Raise or lower trailer hitch to match towing vehicle...

Page 57: ...attach them to the towing vehicle Keep chains as short as possible but leave enough slack to turn corners Step 2 Attach electrical connector 4 to the towing vehicle Check that highway lights and elect...

Page 58: ...VX30G VSK25 VSK30G Vacuum Excavators Jack Raise Step 1 Turn handle 1 and raise jack Step 2 Pull pin 2 at base of jack Step 3 Fully raise jack foot Step 4 Insert pin If equipped with hydraulic jack 3 u...

Page 59: ...ler tongue until weight is removed from towing vehicle Step 6 Disconnect highway light connector 1 and stow on trailer tongue Step 7 Disconnect breakaway cable 2 from towing vehicle and stow on traile...

Page 60: ...ering eliminates premature failure due to overloaded axles springs tires or related components provides necessary traction at front and rear axles Consult your truck dealer or manufacturer for proper...

Page 61: ...engine and controls can be easily accessed Workers using the vacuum excavator will need safe and easy access to the controls tools and spoil tank Provide steps or a ladder from the ground level to th...

Page 62: ...from the hose reel back to the water tanks to help avoid water freeze Step 1 Remove drain plug 1 from strainer or drain fitting 2 and drain excess water from the system Step 2 Install drain plug or fi...

Page 63: ...reeze mixture to tank if needed Allowing the water pump to run dry will result in water pump damage Step 15 If equipped with Tank Cleanout valve Follow steps 17 19 If not equipped with Tank Cleanout v...

Page 64: ...tch water flow from end of water hose As soon as antifreeze comes out of hose close Hose Reel ball valve if equipped Step 13 Close Upper Gate Inlet Valve Step 14 Add more antifreeze to fresh water tan...

Page 65: ...iar with the controls operation and use of the machine under the supervision of a trained and experienced operator The operator must be familiar with workplace safety rules and regulations and must be...

Page 66: ...sound reduction It is important to select a device that is adequate and appropriate for your specific work environment Actual sound levels may vary widely depending on your working conditions To deter...

Page 67: ...fety glasses or goggles and if conditions warrant a full face shield NOTICE Face shields must meet ANSI Standard Z87 1 2010 Face shields and must be marked Z87 Face shields are available from various...

Page 68: ...uaranteed Sound Power Level as determined by EU Directive 2000 14 EC not available at time of printing NOTICE The stated sound levels are representative for a given operating condition Operating condi...

Page 69: ...by using the following international marking codes OSHA CFR 29 1926 651 requires that the estimated location of underground utilities be determined before beginning excavation or underground drilling...

Page 70: ...be contacted and the area marked or cleared Any underground plant owners not participating in the One Call system should be notified and have their underground facilities marked Use a pipe and cable l...

Page 71: ...d boots Ensure operators wear proper personal protective equipment If strike occurs do the following Do not touch any part of vacuum excavation machine or tow vehicle Contact utility company to shut o...

Page 72: ...ely shut off engine evacuate area and contact utility company Do not return until tility company gives permission to do so WARNING Damaged or open fiber optic cable emits laser light which may be invi...

Page 73: ...d Electrically Insulated Boots on the following pages Never stand on the ground and touch metal parts on machine or water truck when operating If a strike occurs never step onto or off the machine Dis...

Page 74: ...ly inspect gloves and leather protectors before each use Refer to Electrically Insulated Gloves Inspect page 40 11 Do not fold gloves Folding causes dangerous cracks Store gloves in glove bag when not...

Page 75: ...abrasion contamination or deterioration Adequate flashover distance of 2 5 cm between the top of protector and the bead of rubber glove should be maintained Minimum uncovered distance must be 1 2 5 c...

Page 76: ...to remove mud chemicals and debris The boots are made with natural rubber so it is important to use a rubber protectant or furniture polish This keeps rubber soft and prevents pinholes stress cracks d...

Page 77: ...ntial If operating near or on roadways make sure local authorities are contacted for regulations regarding traffic control and safety Properly warn and divert motor and pedestrian traffic Use all nece...

Page 78: ...reases below an acceptable level the engine will significantly slow down or shut off WARNING Check machine before operating Machine must be in good operating condition and all safety equipment install...

Page 79: ...eck 1 Water Pump Fill Cap Dipstick VX30 VSK30 Units Only 2 Blower Fill Port Fill at each breather port to middle of sight glass A Fill each gear end separately Do not fill past middle of each sight gl...

Page 80: ...nk with clean water through tank lid 1 NOTICE The water should not contain contaminants such as salt calcium or debris that might plug the nozzles Model Fresh Water Tank Configuration VSK25 100G one 5...

Page 81: ...ll screen and fitting Step 5 Open Water Supply valve Vacuum Hoses and Tools Check Check all vacuum hoses and tools for blockages and damage Ensure nozzles are clean free of clogs and work properly Rep...

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Page 83: ...ions page 30 12 for instructions OPERATING FEATURES Water Tank Low Level Sensor The water tank is equipped with a low water sensor switch 1 When water level in tank is low the switch will turn the wat...

Page 84: ...eve positive system pressure at 2500 psi 173 bar Vacuum Relief Valve The system includes a Vacuum Relief valve 1 preset to relieve vacuum negative system pressure at 13 HG standard or 15 HG for high a...

Page 85: ...nto coupler on Upper Gate Tank Inlet port 1 Lock cam levers Step 3 Attach additional vacuum hoses if needed for distance Step 4 Remove any tooling to be used from tool storage Step 5 Attach tooling 2...

Page 86: ...ctions BEFORE operating any equipment WARNING Electric shock can kill Wear electrically insulated gloves and boots WARNING Entanglement in rotating pulleys and belts may result in serious injury Do no...

Page 87: ...ted Ensure Lower Gate Dump valve is closed High pressure water can cut utility lines Test water pressure on a sample of the material to be located Do not direct pressurized water at overhead lines Wat...

Page 88: ...potholing excavation using the rotary nozzle lance 1 with vacuum tooling or optional one man reduction tool 2 with attached water line These tools use high pressure water to reduce the soil to a size...

Page 89: ...iate digging tool to loosen and remove the grass plug over the area to be excavated If potholing under asphalt or concrete Use a hydraulic or air operated breaker or saw to remove the top material and...

Page 90: ...s on tool and squeeze water supply trigger 7 Move tool in a semicircular motion The water jets will excavate a cylindrical hole in the ground Step 9 As tool descends to the proper depth occasionally r...

Page 91: ...E If utility is not located increase size of the hole or move to a new location Step 13 When the utility has been located release water supply trigger Shut OFF water pump and engine Step 14 When fluid...

Page 92: ...ine page 40 14 to correctly position machine Step 2 Follow the Starting Procedure page 22 1 Step 3 Follow necessary traffic control measures Step 4 Connect vacuum hose s and tooling 1 Refer to Vacuum...

Page 93: ...ickly to the spoil tank This technique is also effective when vacuuming deep vertical distances Step 8 When fluid level in the spoil tank reaches capacity the engine is automatically shut down to prev...

Page 94: ...2 If a clog occurs close Upper Gate Inlet valve Step 3 Move Reverse Flow Control to Pressure position Step 4 Allow system pressure to build to 5 psi 34 kPa Pressure Relief valve will not allow system...

Page 95: ...n Step 3 Start engine and run in high speed Step 4 Move Reverse Flow Control valve to Pressure position Step 5 Point hose safely to designated dumping area Open Lower Gate Dump valve Step 6 Discharge...

Page 96: ...k Step 1 Remove pin and disengage retainer 2 Manually swing Strong Arm attachment into position adjacent to hose Step 2 Use support bar 3 to support the weight of the hose as shown Step 3 After use cl...

Page 97: ...umping DANGER Crushing weight Rolling or tilting trailer will cause death or serious injury Chock towing vehicle tires and apply park brake before operating or servicing Do not operate unless attached...

Page 98: ...material in the spoil tank should be established Step 1 Before arriving at the disposal site verify fresh water tank if equipped has adequate water for cleanup Step 2 After arriving at disposal site e...

Page 99: ...ht is ON turn Tank Full Override Switch 3 ON Step 6 Turn Water Pump Switch 4 OFF Step 7 Start engine and run at low idle Close Upper Gate Tank Inlet valve Step 8 With the engine running at idle and al...

Page 100: ...may be cleaned If not cleaning machine after dumping wipe the door seal and mating flange clean to avoid damaging the seal when closing and locking the door Step 13 Open cyclonic separation door 7 an...

Page 101: ...fresh water tank if equipped has adequate water for cleanup Step 2 After arriving at disposal site engage park brake and chock towing vehicle wheels DANGER Crushing weight Spoil and door will cause de...

Page 102: ...h 4 OFF Step 7 Start engine and run at low idle Close Upper Gate Inlet valve Step 8 Press and hold top of Tank Door Open Close Switch 5 The door will unlock and open Step 9 Once door is open raise the...

Page 103: ...9 may be used Install element after it has dried Clean air filter element at least once daily Replace damaged air filter elements immediately NOTICE Do not operate unit without air filter installed D...

Page 104: ...ar 1 over cylinder 2 rod Secure bar with safety snap pins 3 DANGER Crushing weight Rolling or tilting trailer will cause death or serious injury Chock towing vehicle tires and apply park brake before...

Page 105: ...spray wand to the water hose Step 5 Run engine at high speed Step 6 Turn Water Pump Switch ON Step 7 Open Hose Reel ball valve 6 VSK25 100G is not equipped with Hose Reel ball valve Step 8 Clean unit...

Page 106: ...store safety bar and safety lock pin Step 14 Lower spoil tank Close and lock spoil tank door Lower engine speed to idle Step 15 Follow the Shutdown Procedure page 23 1 and remove ignition key Step 16...

Page 107: ...setting by adjusting the spray nozzle Step 7 Use the spray wand to wash off the tool and hose Material on the inside of the tool and hose is vacuumed into the spoil tank Step 8 Clean remaining hoses w...

Page 108: ...may not reset at zero due to internal case pressure Reset gauge if it shows a vacuum when the machine is turned off and tank ports are open Step 1 Open control panel or gauge mounting panel Step 2 Mo...

Page 109: ...that is not fully understood or that cannot be safely and accurately performed with the available tools and equipment If an issue is encountered that is not understood or cannot be solved contact you...

Page 110: ...MAINTENANCE Refer to the Engine Operation Manual supplied with each machine for maintenance instructions that are not included in this manual HOURMETER CHECK FOR MAINTENANCE INTERVAL The hourmeter on...

Page 111: ...s Ensure all fittings and nozzle of grease applicator are clean before applying grease If any grease fittings are missing replace them immediately RECOMMENDED FLUIDS Refer to Specifications page 130 1...

Page 112: ...aintenance intervals in order to ensure maximum reliability and retention of full service life Service Maintenance Intervals Service Hours 10 or Daily 20 50 or Weekly 100 200 250 300 400 500 600 Add l...

Page 113: ...Replace Honda Battery Electrolyte Level Terminals Check Clean Engine Valve Clearance Check Adjust Vanguard Breakaway Brake Circuit Test Brakes Electric Test Adjust Brake Controller Optional Test Adju...

Page 114: ...nguard Wheel Bearings Grease Belts Inspect Engine Combustion Chamber Clean Honda 1000 Water Pump Service 1500 Engine System Check Battery Replace Belts Tighten Replace Belt Alignment Check Sheaves Ins...

Page 115: ...to this section and to the Engine Operation Manual Engine Maintenance Honda Check engine oil level Check engine air cleaner 1 Engine Oil Dipstick 2 Engine Oil Fill 3 Air Cleaner Clean foam filter elem...

Page 116: ...ngine oil level Check area around muffler and controls 1 Engine Oil Dipstick 2 Engine Oil Fill 3 Engine Oil Filter 4 Muffler BRAKE SYSTEM CHECK Check that breakaway cable 1 is present and in good cond...

Page 117: ...hine and make any necessary adjustments and repairs before starting the engine Fuel Tank Fill fuel tank at the end of each day to prevent condensation Do not fill to the very top leave room for expans...

Page 118: ...ather port to middle of sight glass A Fill each gear end separately Do not fill past middle of each sight glass Front facing breather port and sight glass shown Watch for leaks 3 Hydraulic Pump Fill C...

Page 119: ...tool which will restrict the flow of debris and reduce tool performance Ensure nozzles are clean unclogged and working properly Replace nozzles as needed Check fittings and condition of hoses daily Ti...

Page 120: ...mm from the original surface profile replace pintle ring 1 Check mounting bolts for signs of loosening or damage Torque mounting bolts to 254 ft lb 345 Nm Contact your Vermeer dealer for approved part...

Page 121: ...ankful of dry vacuuming Clean filter daily Step 1 Relieve tank pressure by opening Upper Gate Inlet valve Step 2 Remove four wing nuts and cover Step 3 Lift out filter element 1 Step 4 Inspect filter...

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Page 123: ...ours ENGINE MAINTENANCE HONDA Initial engine oil change Perform Honda engine maintenance after initial 20 hours or month of operation whichever comes first Refer to the Engine Operation Manual supplie...

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Page 125: ...aintenance 50 Service Hours or Weekly 75 1 Section 75 Maintenance 50 Service Hours or Weekly MACHINE GREASE 1 Tank Pivot Tube Hydraulic Door Units Only Two shots two grease points 2 Tank Door VSK25 10...

Page 126: ...Maintenance 50 Service Hours or Weekly V25 VX30G VSK25 VSK30G Vacuum Excavators 3 Trailer Manual Jack Two shots two grease points 4 Reverse Flow Valve Option One shot two grease points one each side...

Page 127: ...VSK25 VSK30G Vacuum Excavators Maintenance 50 Service Hours or Weekly 75 3 5 Strong Arm Attachment Pivot One shot one grease point 6 Tank Lift Cylinders One shot one grease point at bottom of each cyl...

Page 128: ...ent float from sticking Check water tanks for any foreign debris such as sand or dirt If present use vacuum to remove Wash out gate valve gates 1 to prevent damage to gate Gates are the plates inside...

Page 129: ...2900 3100 psi 200 214 bar Rotary Lance VX30 VSK30 only 2700 3000 psi 186 207 bar Water System Wand 1400 1600 psi 97 110 bar Potholing Tool 1600 2000 psi 110 138 bar Vacuum Pressure Ensure gauge is at...

Page 130: ...tick 2 Oil Drain Change oil every 500 hours after initial oil change Refer to the Water Pump Operation Manual supplied with the machine for instructions WARNING Never attempt to change or add oil whil...

Page 131: ...very 100 service hours or 6 months Refer to the Engine Operation Manual supplied with the machine for instructions ENGINE MAINTENANCE BRIGGS STRATTON VANGUARD Engine Oil Change Engine Oil Filter Repla...

Page 132: ...each sight glass Front facing breather port sight glass and drain plug shown Watch for leaks 2 Oil Sight Glass 3 Oil Drain Plug Change oil every 500 hours after initial oil change Refer to the Blower...

Page 133: ...ing parts Safety Signs Check the machine for any worn or missing safety signs and operating decals Hardware Check the machine for loose worn or missing parts and hardware Tighten any loose parts and r...

Page 134: ...eep all safety signs clean Use soap and water not mineral spirits abrasive cleaners or other similar cleaners that will damage the sign Replace any damaged or missing safety signs When attaching signs...

Page 135: ...ct lug nut torque based on tire size If the wheel has been removed tighten lug nuts in the sequence shown Re torque after 50 and 100 miles Check every 100 service hours thereafter WARNING Tire explosi...

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Page 137: ...rs Maintenance 200 Service Hours 85 1 Section 85 Maintenance 200 Service Hours ENGINE MAINTENANCE HONDA Engine Oil Filter Replace An Engine Operation Manual is supplied with each engine Refer to the m...

Page 138: ...battery terminals to frame Do not jump start or charge a battery with frozen electrolyte In case of acid contact External Flush with plenty of water If eyes have been exposed flush with water for 15 m...

Page 139: ...ach terminal Step 5 Remove battery cell caps if equipped fill each cell with distilled water never add acid Install cell caps NOTICE In freezing weather run the engine immediately after filling the ba...

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Page 141: ...p hr battery Perform the following system test Step 1 If equipped with electric brake Disconnect trailer electrical connector Pull pin 1 out of switch 2 If equipped with surge brake Pull brake lever f...

Page 142: ...tions Check trailer plug for corrosion Check magnets for wear or shorting perform while adjusting brakes Check automatic brake controller BRAKES ELECTRIC ADJUST Step 1 Jack one wheel up off the ground...

Page 143: ...ke application Do not use a brake controller that is purely manually operated If your towing vehicle is equipped with a manually operated controller remove it and install one that can be applied both...

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Page 145: ...95 1 Section 95 Maintenance 300 Service Hours ENGINE MAINTENANCE HONDA Spark Plug Replace Idle Speed Check Adjust Valve Clearance Check Adjust Fuel Filter Replace An Engine Operation Manual is supplie...

Page 146: ...s V25 VX30G VSK25 VSK30G Vacuum Excavators Fuel Filter Honda Replace 1 Fuel Filter WARNING Fuel and fumes can explode and burn Shut off engine before refueling Keep heat flames and sparks away from fu...

Page 147: ...ion 100 Maintenance 400 Service Hours ENGINE MAINTENANCE BRIGGS STRATTON VANGUARD Air Cleaner Filter Replace Fuel Filter Replace Cooling System Service Oil Cooler Fins Clean An Engine Operation Manual...

Page 148: ...V25 VX30G VSK25 VSK30G Vacuum Excavators Fuel Filter Vanguard Replace 1 Fuel Filter WARNING Fuel and fumes can explode and burn Shut off engine before refueling Keep heat flames and sparks away from...

Page 149: ...ain plug shown Watch for leaks 2 Oil Sight Glass 3 Oil Drain Plug Change water pump oil every 400 service hours or twice yearly NOTICE Change oil more frequently if oil quality deteriorates or operati...

Page 150: ...months whichever comes first NOTICE Change oil more frequently if oil quality deteriorates or operating conditions are severe Refer to the Water Pump Operation Manual supplied with the machine for ins...

Page 151: ...105 Maintenance 500 Service Hours or Twice Yearly ENGINE MAINTENANCE HONDA Air Cleaner Replace Filter Element Fuel Tube Check Replace Perform the above Honda engine maintenance every 500 service hour...

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Page 153: ...Engine Operation Manual supplied with the machine for instructions WHEEL BEARINGS GREASE Step 1 Remove center rubber plug from the metal end cap Step 2 Place a standard grease gun onto grease fitting...

Page 154: ...0G Vacuum Excavators BELTS INSPECT Refer to Belts Tighten Replace page 120 4 for belt tightening and replacement instructions Inspect and verify condition of the belts replace as necessary Look for si...

Page 155: ...on Manual supplied with the machine for instructions 1500 SERVICE HOURS OR YEARLY Water Pump Service Seal Check Replace Valve Check Replace Accessories Check Replace NOTICE If system performance decre...

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Page 157: ...replacement battery must be a 12 volt battery Refer to Machine Specifications page 130 3 for battery specifications WARNING Battery post terminals and related accessories contain lead and lead compoun...

Page 158: ...attery Step 5 Install the new battery and the hold down bracket Step 6 Install positive cable and red cover 2 then install negative cable and black cover 1 NOZZLES INSPECT CLEAN REPLACE Inspect nozzle...

Page 159: ...d 120 3 LIGHTS REPLACE Highway Lights Step 1 Unplug light connector from terminal Step 2 Remove light from grommet 1 Step 3 Replace light Step 4 Plug light connector into terminal Additional Lights Re...

Page 160: ...Bolts Both Sides 2 Water Pump Adjustment Bolts Both Sides 3 Blower Fine Adjustment Bolts 4 Water Pump Fine Adjustment Bolt Blower belt tension specs New belts 18 lbf at 3 8 deflection center of belt...

Page 161: ...ge can be used to determine uneven and abnormal wear NOTICE When placing the new belt in the groove the top of the belt should be flush with the outer diameter of the sheave If the belt top is below t...

Page 162: ...to check belt alignment when installing new belts performing maintenance or replacing the sheaves Proper belt alignment is essential to maintain long belt life When checking sheave alignment the stra...

Page 163: ...atch is damaged missing or does not snap closed to the hook Step 1 Remove cotter pin 1 and slip hook pin 2 to remove slip hook from the chain link Step 2 Slide new slip hook onto chain link and instal...

Page 164: ...ine for engine storage instructions Refer to the Blower Operation Manual supplied with machine for blower storage instructions Refer to the Pump Operation Manual supplied with machine for water pump s...

Page 165: ...in inlet and discharge air ports are tightly covered to prevent foreign material from entering Protect all exposed non painted surfaces against rust and corrosion Provide adequate protection to avoid...

Page 166: ...el charge battery and install in machine Refer to the Engine Operation Manual supplied with machine for restoring engine to operation Refer to the Blower Operation Manual supplied with machine for res...

Page 167: ...ot build within tank Rear door on tank not sealed Clean door seal Close door completely Suction line plugged Unplug suction line Float ball stuck against the seal Remove float ball from seal Air leaks...

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Page 169: ...equently 5W30 at 20 to 40 F 29 to 4 C Synthetic 5W30 at 20 to 100 F 29 to 38 C Vanguard Synthetic 15W 50 at 20 to 120 F 7 to 49 C Electric Hydraulic Power Pack Bucher Hydraulic Inc 12v Electric Hydrau...

Page 170: ...z 414 ml SAE 30 Grease Vermeer Ultra LC Grease As required EP NLGI Grade 2 with additives to protect against wear rust and oxidation Fittings and grease applicator nozzle must be clean before applying...

Page 171: ...cm 92 234 cm 104 264 cm Brake Type N A Electric Electric Electric Electric Electric Electric Hitch Type N A Pintle Pintle Pintle Pintle Pintle Pintle GVWR N A 10 000 lb 4536 kg 12 000 lb 5443 kg 16 0...

Page 172: ...VX30 800G VSK30 800G 410 gal 1552 L VX30 1200G VSK30 1200G 100 gal 379 L Water pump pressure 4 gpm 15 1 L min 3000 psi 207 bar Vacuum pump blower 575 cfm 15 381 mm HG 13 330 mm HG in high altitude app...

Page 173: ...l type capacity Unleaded gasoline 14 gal 53 L Oil capacity 1 8 qt 1 7 L with filter Cooling medium capacity Forced air Engine VX30 500G VX30 800G VX30 1200G VX30 500G VX30 800G VX30 1200G Model Briggs...

Page 174: ...22 12 7 11 6 10 5 9 4 Earth wet excavated 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Sand dry 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Clay wet lump 1 6 100 2700 1601 13 4 12 1 10 8 9 6 Sand rammed 1 68 105 283...

Page 175: ...PSI of water wand GPM of water flow CFM of vacuum IN HG of vacuum Individual operator Antifreeze Dilution Chart Freeze point is the temperature at which ice crystals begin to form Burst point is the...

Page 176: ...This page intentionally left blank...

Page 177: ...st 90 2 Breakaway Brake Circuit Test 90 1 C Capacities 130 4 Cold Weather Precautions 50 1 Cold Weather Starting 22 2 Cyclone Separator Housing Clean 50 24 D Dealer Owner Information iv Disconnecting...

Page 178: ...Machine Location 40 17 Machine Specifications 130 3 Maintenance 10 Service Hours or Daily 65 1 Maintenance 20 Service Hours 70 1 Maintenance 50 Service Hours or Weekly 75 1 Maintenance 100 Service Ho...

Page 179: ...e Attach 30 7 Safety Messages 10 1 Safety Signs Maintain 60 2 80 4 Safety Symbol Explanation 10 1 Sheaves Inspect 120 5 Shutdown Procedure 23 1 Skid Units Truck Trailer Mounting 30 10 Slip Hook Replac...

Page 180: ...26 Vacuum Hose and Water Hose Check 65 7 Vacuum Hoses and Tools Connect 50 3 Vacuum Hoses and Tools Check 40 17 Vacuum Relief Valve 50 2 Vacuum Tools Store for Transport 30 4 Valves 20 7 Vanguard Engi...

Page 181: ...G VSK25 VSK30G Vacuum Excavators Revision History Revision History Revision Date Page s Description o m1_00 11 18 All 1st edition original manual released o m1_01 01 19 Front Cover Correction of Seria...

Page 182: ...ve harm Copyright 2018 2019 All rights reserved Vermeer Corporation 1210 Vermeer Road East P O Box 200 Pella Iowa 50219 0200 CALIFORNIA Proposition 65 Warning Battery posts terminals and related acces...

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