Ventrac KX523 Operator'S Manual Download Page 22

Page: 22 / 49

SERVICE

Service - 22

Maintenance Schedule

KX523 Snow Blower

Maintenance

Schedule

tio

ily

Grease & Lubrication: See Lubrication Section

Auger Shaft Bearing

2 1

9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

Drive Shaft Bearing

2 1

9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

Fan Shaft Bearing

2 1

9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

Optional Top Auger Shaft Bearing

2 1

9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

Chute Rotation Roller Chain

9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

Inspect Drive Belts, Pulleys, Cutting Edge,

Skid Shoes, Fittings, and Hydraulic Hoses

** Operation in severe conditions may require more frequent service intervals.

Inspect Safety Decals

Grease & Lubrication: See Lubrication Section

Inspection

Inspect for Loose, Missing, or Worn

Components.

Check Gearbox Oil Level
Change Gearbox Oil. Replace w/ 80-90

Synthetic gear oil

Maintenance Checklist

KX523 Snow Blower

Maintenance

Checklist

tio

Grease & Lubrication: See Lubrication Section

Auger Shaft Bearing

2 1

Drive Shaft Bearing

2 1

Fan Shaft Bearing

2 1

Optional Top Auger Shaft Bearing

2 1

Chute Rotation Roller Chain

** Operation in severe conditions may require more frequent service intervals.

Grease & Lubrication: See Lubrication Section

Inspect Safety Decals

Check Gearbox Oil Level
Change Gearbox Oil. Replace w/ 80-90

Synthetic gear oil

Inspection

Inspect for Loose, Missing, or Worn

Components.

Inspect Drive Belts, Pulleys, Cutting Edge,

Skid Shoes, Fittings, and Hydraulic Hoses

Summary of Contents for KX523

Page 1: ...Operator s Manual Parts Drawings Snow Blower Model KX523 Revised 08 31 15 09 10059 Rev 03 Original Operator s Manual ...

Page 2: ...________________________ Dealer ____________________________________________________________________________ Dealer Address _____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number __________________________________...

Page 3: ...Trailer Transport 11 Maintenance 12 Fuel Safety 12 Hydraulic Safety 13 KX523 Snow Blower Safety Procedures 14 OPERATIONAL CONTROLS PAGE 15 Discharge Chute Rotation A 15 Discharge Chute Adjustment Link B 15 Optional Discharge Chute Deflector Actuator Control C 15 GENERAL OPERATION PAGE 16 Daily Inspection 16 Attaching 16 Detaching 16 Snow Blower Operating Procedure 16 Transport of Snow Blower 17 Di...

Page 4: ...t Tension Adjustment 20 Lubrication Locations 21 Gearbox 21 Storage 21 Maintenance Schedule 22 Maintenance Checklist 22 SPECIFICATIONS PAGE 23 Dimensions 23 Features 23 PARTS PAGE 24 Main Frame Auger 24 PTO Drive Gearbox Drive 26 Gearbox Auger Drive 28 Fan Fan Shaft 30 Fan Drive 32 Discharge Chute 34 Discharge Chute Rotation Drive 36 Discharge Chute Guard Cleaning Tool 38 Drive Shields 40 Skid Sho...

Page 5: ...as others avoid personal injury and or damage to the equipment Keep this manual with the machine at all times The manual should remain with the machine even if it is sold If this manual becomes damaged or unreadable it should be replaced immediately Con tact your local Ventrac dealer for a replacement When using a Ventrac attachment be sure to read and follow the safety and operating instructions ...

Page 6: ...d and Left Hand is determined as if sitting on the tractor seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Indicates a potentially hazardous ...

Page 7: ...bris from safety decals and instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components SAFETY 70 8072 Deep Snow Auger if equipped E F G F Under Shield A B C D E F G Under Shield A Under Shield A H I J ...

Page 8: ... 0101 1 C Warning High Pressure Fluid 00 0103 1 D Danger Thrown Object Hazard 00 0122 1 E Danger Discharge Chute Safety 00 0409 2 F Danger Auger Hazard 00 0208 2 3 G Warning Moving Parts 00 0216 3 H Warning Read Owner s Manual 00 0217 1 I Warning Pinch Point 00 0218 1 J Warning General Safety 00 0220 1 A B C D F G H I J E ...

Page 9: ...g parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine c...

Page 10: ...n a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the battery compartment...

Page 11: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 12: ...mponents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when d...

Page 13: ... tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic...

Page 14: ...direction as much as possible Discharging into the wind reduces blowing distance and visibility The operator should never proceed if visibility is poor If the tractor is equipped with a cab the wind shield must be kept clean Use caution when operating around objects that can obstruct your vision Never travel at speeds that would cause injury to the operator or damage to the machine if the machine ...

Page 15: ...discharge snow in the desired direction Discharge Chute Adjustment Link B The discharge chute adjustment link controls the angle of the discharge chute deflector The angle of the discharge chute deflector determines the dis tance that snow is thrown Optional Discharge Chute Deflector Actuator Control C This optional actuator replaces the discharge chute adjustment link on the snow blower It couple...

Page 16: ... the weight transfer system if equipped Detaching 1 Park the power unit on a level surface and set the parking brake 2 Raise the snow blower to the highest position then shut off power unit engine 3 Disengage the weight transfer system 4 Lower the snow blower to the ground 5 Disengage the PTO spring tension lever 6 Remove the attachment belt from the PTO drive pulley of the power unit 7 Move the s...

Page 17: ...oadways The rear skid shoe height is determined by the placement of spacer washers between the skid shoe and the skid shoe mount Extra spacer washers are stored on top of the skid shoe mount Determine the number of spacer washers that need to be moved to reach the desired skid shoe height When making adjustments with the snow blower in the raised position the snow blower must be supported securely...

Page 18: ...kage If a blockage occurs in the snow blower immediately shut off the PTO and stop the power unit Set the parking brake shut off the engine and remove the ignition key Use the chute cleaning tool A to remove blockages in the discharge chute and fan throat area A The discharge chute guard B can be unfastened at the top and rotated out of the way to allow access to the blockage B Use the cleaning to...

Page 19: ...th If the short flanges are mounted to the snow blower the cutting width is 52 132 cm If the long flanges are mounted to the snow blower the cut ting width is 54 137 cm To switch from one cut ting width to the other rotate the cutting edges 180 degrees Do not switch cutting edges to opposite sides of the snow blower Belt Inspection Replacement Inspecting the drive belts of the snow blower can prev...

Page 20: ...he auger drive belt cover 2 Spring may be under high tension Use caution when releasing spring as pinching may occur Release the auger belt tension spring 3 Remove the old auger drive belts and install the new drive belts onto the pulleys 4 Engage the auger belt tensioning spring 5 Reinstall the auger drive belt cover Deep Snow Auger Drive Belt Replacement 1 Remove the top auger drive belt cover f...

Page 21: ...r unit and attach ment thoroughly wash the equipment to remove any corrosive agents e g salt Failure to clean the equip ment may result in corrosion of including but not lim ited to steel aluminum and electrical components Inspect for loose or missing hardware damaged components or signs of wear 3 Inspect safety decals Replace any safety decals that are faded illegible or missing 4 Inspect hydraul...

Page 22: ... require more frequent service intervals Inspect Safety Decals Grease Lubrication See Lubrication Section Inspection Inspect for Loose Missing or Worn Components Check Gearbox Oil Level Change Gearbox Oil Replace w 80 90 Synthetic gear oil Maintenance Checklist KX523 Snow Blower Maintenance Checklist o f L o c a t i o n s o f P u m p s A t 5 0 H o u r s A t 1 0 0 H o u r s A t 1 5 0 H o u r s A t ...

Page 23: ...ger Diameter 8 inches 20 3 cm Auxiliary Auger Speed 105 RPM Fan Diameter 19 5 inches 49 5 cm Fan Shaft Speed 790 RPM Chute Rotation 180 degrees Blowing Distance Approximately 35 40 feet 10 7 12 2 m Snow Capacity 4 500 lbs minute 2041 2 kg minute Based on engine speed of 3 200 RPM Capacity is dependent upon conditions Features 2 Stage Snow Blower Vertical Discharge Chute Adjustment Manual Hydraulic...

Page 24: ...Illustrated Parts 24 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Main Frame Auger PARTS ...

Page 25: ...SE FTG 1 4 SAE ST 2 9 55 FB22023 BEARING FLANGE BLOCK 1 7 16 2 10 85 K0610 KEY 3 8 X 1 1 4 1 11 83 SK23 BUSHING 1 7 16 SK 1 12 83 2B110SK PULLEY 2 B 11 2 GROOVE 1 13 90 0516 BOLT 5 16 18 USS X 2 3 14 62 1324 FRAME MAIN BLOWER 1 15 99 SF05 NUT SRF 5 16 18 USS 8 16 64 1283 BRACKET AUGER INSTALL ACCESS 1 17 99 SF0504 BOLT SRF 5 16 18USS X 1 2 2 18 60 0982 SHIELD AUGER SHAFT END RH 1 19 95 08 WASHER F...

Page 26: ...PARTS Illustrated Parts 26 Use only original Ventrac replacement parts ILLUSTRATED DRAWING PTO Drive Gearbox Drive ...

Page 27: ...PULLEY IDLER FLAT 4 X 3 8 1 11 95 06 WASHER FLAT 3 8 SAE 3 12 90 0612 BOLT 3 8 16 USS X 1 1 2 1 13 85 K0408 KEY 1 4 X 1 3 14 80 0345 SHAFT TGP 1 X 13 3 4L 1 15 90 0406 BOLT 1 4 20 USS X 3 4 6 16 83 H16S BUSHING 1 SPLIT 1 4 KEY 3 17 83 2BK32H PULLEY 2BK 3 2 H BUSH 1 18 99 SF0508 BOLT SRF 5 16 18 USS X 1 4 19 55 FB16016 1 BEARING FLANGE BLOCK 1 2 20 99 SF05 NUT SRF 5 16 18 USS 4 21 83 BK75H PULLEY 7...

Page 28: ...PARTS Illustrated Parts 28 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Gearbox Auger Drive ...

Page 29: ... 20 USS 6 10 96 06 WASHER LOCK 3 8 4 11 90 0608 BOLT 3 8 16 USS X 1 4 12 87 0189 GEARBOX 1 SHAFT 2 1 CW CCW 1 13 29 B0204G PIPE BUSHING 1 8 X 1 4 GALV 1 14 29 0090 PIPE BREATHER PLUG 1 8 1 15 85 K0408 KEY 1 4 X 1 1 16 90 0616 BOLT 3 8 16 USS X 2 1 17 83 SH16 BUSHING 1 SH 1 18 83 2B36SH PULLEY 2 B 3 6 2 GROOVE 1 19 90 0416 BOLT 1 4 20 USS X 2 3 20 95 06 WASHER FLAT 3 8 SAE A R 21 83 0040 PULLEY IDL...

Page 30: ...PARTS Illustrated Parts 30 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Fan Fan Shaft ...

Page 31: ...7 16 2 11 85 K0610 KEY 3 8 X 1 1 4 2 12 80 0346 SHAFT TGP 1 7 16 X 11 3 4L 1 13 64 1249 SHIM 12GA FAN BEARING A R 14 83 TB124 PULLEY Serial 3001 3109 1 14 83 BK13023 PULLEY 13 1 7 16 BORE Serial 3110 1 15 90 0612 BOLT 3 8 16 USS X 1 1 2 Serial 3001 3109 3 16 64 1085 MOUNT REAR ROTOR BEARING Serial 3001 3328 1 16 64 1671 MOUNT REAR ROTOR BEARING Serial 3329 1 17 95 06 WASHER FLAT 3 8 SAE 4 18 90 06...

Page 32: ...PARTS Illustrated Parts 32 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Fan Drive ...

Page 33: ...HER FLAT 3 8 SAE Serial 1001 3460 1 4 90 0612 BOLT 3 8 16 USS X 1 1 2 1 5 81 0157 BELT BX55 1 6 90 0824 BOLT 1 2 13 USS X 3 1 7 95 08 WASHER FLAT 1 2 SAE 2 8 85 B0027 BUSHING 1 2 ID X 5 8 OD X 5 8 2 9 40 0313 ARM FAN DRIVE IDLER 1 10 41 0066 SPRING SINGLE TORSION LH 1 11 99 SF08 NUT SRF 1 2 13 USS 2 12 60 1056 COVER PULLEY Serial 3461 2 13 99 G0014 WASHER 3 8 USS FW 165 THK Serial 3461 1 ...

Page 34: ...PARTS Illustrated Parts 34 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Discharge Chute ...

Page 35: ...16 USS 1 13 90 0816 BOLT 1 2 13 USS X 2 1 14 90 0612 BOLT 3 8 16 USS X 1 1 2 1 15 00 0218 DECAL WARNING PINCH POINT 1 16 99 K0069 BOLT BUT HD SOCK SS 1 4 X 5 8 4 17 44 0272 PLASTIC CHUTE LINER 2 18 64 1485 CLAMP CHUTE LINER UPPER 1 19 99 SF04SS NUT SRF 1 4 20 USS STAINLESS 4 20 64 1484 CLAMP CHUTE LINER MAIN 1 21 85 B0027 BUSHING 1 2 ID X 5 8 OD X 5 8 1 22 99 SF08 NUT SRF 1 2 13 USS 2 23 62 0993 P...

Page 36: ...PARTS Illustrated Parts 36 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Discharge Chute Rotation Drive ...

Page 37: ... SS Serial 3001 3152 1 10 81 0056 1 LINK CONN 40 SS 1 11 85 K0307 KEY 3 16 X 5 8 1 12 21 0113 MOTOR HYD 1 93 CU IN 1 13 99 SF05 NUT SRF 5 16 18 USS Serial 3001 3152 4 14 20 0210 HOSE ASM C 1 4 X 78 2750 2 15 29 0092 FITTING 025 ORIFICE 1 4 PIPE 1 16 05 0116 WASHER 544ID X 817 X 14 RED 1 17 05 0117 WASHER 544ID X 817 X 14 YEL 1 18 23 0104 COUPLER HYD QUICK MALE 1 4 2 19 99 A04 LOCKNUT STOVER 1 4 20...

Page 38: ...PARTS Illustrated Parts 38 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Discharge Chute Guard Cleaning Tool ...

Page 39: ...24 X 1 2 ZP 6 3 60 1060 GUARD CHUTE DISCHARGE 1 4 99 A05 LOCKNUT STOVER 5 16 18 USS 6 5 95 05 WASHER FLAT 5 16 SAE 12 6 90 0506 BOLT 5 16 18 USS X 3 4 4 7 72 0023 TOOL CHUTE CLEANING 1 8 41 0039 SPRING COMP 9 16 OD X 5 8 2 9 64 1482 BRACKET SNO STIK DETENT 2 10 99 SF0405 1 BOLT SMF 1 4 20 X 5 8 2 11 64 1481 BRACKET SNO STIK MOUNT 1 12 90 0510 BOLT 5 16 18 USS X 1 1 4 2 13 99 SF04 NUT SRF 1 4 20 US...

Page 40: ...PARTS Illustrated Parts 40 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Drive Shields ...

Page 41: ... DECAL WARNING READ OWNERS MAN 1 4 00 0220 DECAL GENERAL SAFETY 1 5 00 0122 DECAL THROWN OBJECT HAZARD 1 6 99 E0046 NUT U 1 4 20 EXTRUDED 3 7 00 0208 DECAL DANGER AUGER HAZARD 2 8 00 0062 DECAL DANGER SHIELD MISSING 2 9 60 0869 SHIELD DRIVE PULLEY COVER 1 10 99 SF04 NUT SRF 1 4 20 USS 5 11 00 0189 DECAL VENTRAC ORBITAL 1 12 60 0871 SHIELD MAIN DRIVE COVER 1 13 00 0101 DECAL HAZARD MOVING PART 1 ...

Page 42: ...PARTS Illustrated Parts 42 Use only original Ventrac replacement parts ILLUSTRATED DRAWING Skid Shoes Cutting Edge Crossbar Guard ...

Page 43: ...99 SF05 NUT SRF 5 16 18 USS 13 4 60 0878 CUTTING EDGE VERTICAL LEFT 1 5 60 0983 CUTTING EDGE VERTICAL RIGHT 1 6 60 1059 GUARD AUGER HSG CROSSBAR 1 7 99 SF0506 BOLT SRF 5 16 18 USS X 3 4 13 8 99 SF06 NUT SRF 3 8 16 USS 14 9 99 SF0606 BOLT SRF 3 8 16 USS X 3 4 4 10 64 1471 SHOE SKID FRONT RIGHT 1 11 79 0083 SHOE SKID ROUND ASM 2 12 64 1470 SHOE SKID FRONT LEFT 1 31 03 0005 PIN LYNCH 1 32 95 16 WASHE...

Page 44: ...PARTS Illustrated Parts 44 Use only original Ventrac replacement parts ILLUSTRATED DRAWING 70 8025 12 Volt Actuator ...

Page 45: ...or REF PART NO DESCRIPTION QTY 1 30 0226 CLAMP WIRE MT ADH 3 8 GRAY 2 2 02 CP0306 COTTER PIN 3 32 X 3 4 2 3 03 0610 CLEVIS PIN 3 8 X 1 1 4 ZP 2 4 70 8025 KIT 12V ACTUATOR HB KX 1 5 30 0135 CLAMP LOOM 3 8 ROSEBUD MOUNT 2 6 32 0074 HARNESS 12 V ACTUATOR HB KX 1 7 30 0218 PLUG TRAILER 4 PIN MALE 1 ...

Page 46: ...PARTS Illustrated Parts 46 Use only original Ventrac replacement parts ILLUSTRATED DRAWING 70 8072 Deep Snow Auger Kit ...

Page 47: ...SPLIT 1 4 KEY 1 12 90 0406 BOLT 1 4 20 USS X 3 4 4 13 83 BK36H PULLEY 3 6 H BUSH 1 14 83 H23 BUSHING 1 7 16 H 1 15 85 K030410 KEY 3 16 X 1 4 X 1 1 4 1 16 81 B040 BELT B40 1 17 90 0822 BOLT 1 2 13 USS X 2 3 4 1 18 41 0083 SPRING TORSION RH 1 3 16 IDX7 1 19 85 B0027 BUSHING 1 2 ID X 5 8 OD X 5 8 2 20 40 0348 ARM TOP AUGER DRIVE BLT IDLER 1 21 99 SF06 NUT SRF 3 8 16 USS 1 22 83 0037 PULLEY IDLER FLAT...

Page 48: ...connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s warranty statement that is included in the owner s manual The Ventrac turf equipment including any defective parts must be returned to an authorized Ventrac dealer within the warranty period The warranty shall extend to the cost to r...

Page 49: ...breach of warranty or viii attorney s fees The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or...

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