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Page 3: ...ITCH 6123 15 DASHCONTROLDRAWING 40124 16 UPPER NEST PIVOTS BODY 6243 17 UPPER NEST PIVOTS UPPER NEST 6251 18 FUEL FILLER TUBE SUPPORT 6252 19 BUMPERBRACKETS 6072 20 LUBRICATION SERVICECHART 40260 21 B...
Page 4: ...ember bolt on no welding Welding only required on Upper Nest Pivot Assemblies IMPORTANT Toavoidcostlydelaysininstallationandimproperoperation readandunderstandthis manual in its entirety before procee...
Page 5: ...off the driver side left side of the Hoist Frame Upper Pivot Shaft 1 1 2 dia x 21 ref 3 RearHinge 6248 SeeFigure3A Fastenthelowerrearhingetotherearofthetruckframerailcut out in step 2B with the 1 2 1...
Page 6: ...TITLE SECTION SUPERCEDES DATE 6248 H200 1 31 95 7 6 98A INSTALLATION DRAWING VP VC 6D MANUFACTURING INC...
Page 7: ...and put 3 8 lock washer and hex nut on the top side of the tube Use the 4 holes in the 1 4 thick Base Plate as a guide to drill four 5 16 dia holes through the front flange of the chassis crossmember...
Page 8: ...TITLE SECTION SUPERCEDES DATE 6244 H200 1 30 95 7 6 98 INSTALLATION DRAWING VP VC 6D MANUFACTURING INC...
Page 9: ...frameandpowerunit ifrequired Boltthroughframe andpipeintosideofpowerunit use3 8 16bolts 3 8 washersandlockwashers 2 each required Be sure not to drill through cables running on inside of truck longsil...
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Page 11: ...6493 2 8 00 10 27 00A 6425 ED POWER UNIT VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED DOUBLE ACTING POWER UNIT...
Page 12: ...PERCEDES TITLE DATE SECTION MANUFACTURING INC 6425 ED WITH MONARCH PUSH BUTTON CONTROL 416533 MONARCH PUSH BUTTON CONTROL NOTE ENERGIZING G COIL SENDS FLOW TO C1 PORT HOIST UP ENERGIZING R COIL SENDS...
Page 13: ...VP6S SUPERCEDES TITLE DATE SECTION MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST 416527 W...
Page 14: ...UNIT W PUSHBUTTON INST VP6S MANUFACTURING INC 6426 ES SINGLE ACTING POWER UNIT NOTE ENERGIZING B COIL RELEASES C1 PORT ENERGIZING SOLENOID COIL SENDS FLOW TO C1 PORT B W G TO BAT POST BREATHER PLUG 6...
Page 15: ...Mobile DTE 13 or equivalent 3 5 qts for 416 516 520 and 2 qts for VP 6 R STEP3 Raise the hoist halfway 22 25 dump angle approx 8 of cylinder stroke STEP 4 Fill the reservoir with an additional 2 qts...
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Page 17: ...Use the 12 pan head slotted screws 1 2 long furnished in kit Installswitchextensionontotoggleswitch Connect center post of switch to the 20 amp in line fuse Connect fuse to hot lead under dash Connec...
Page 18: ...40124 H200 1 22 90A 5 15 98B DASH CONTROL INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...
Page 19: ...ist are operating properly Cycle the Hoist up and down 2 3timesbeforeinstallingthebodyonthetruckframe chassis Placethebodybackon thepickupchassisandinstalltherearhingepivotpins 1 dia x5 1 16 2required...
Page 20: ...fore welding the Upper Nest Pivots Fromunderthetruck weldtheUpperNestPivotstotheUpperNestwith1 4 filletwelds 2 longtwoplacesoneachUpperPivot Pushthecollarontheuppershaftagainstthe Upper Pivot 1 per pi...
Page 21: ...raised to fill the fuel tank Gas Fuel Filler option 1 Cut the bottom of the steel tubes as required Be sure to remove the Over Flow Ball Assembly that is inside the bottom 3 of the large tube and rein...
Page 22: ...6072 H200 10 31 88A 5 15 98B BUMPER BRACKET INSTALLATION VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...
Page 23: ...40260 H300 10 19 89 5 15 98A LUBRICATION SERVICE CHART VP VC 6 SERIES SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...
Page 24: ...Stand Clear decals one each side of frame in a visible location These decals are for the safety of anyone who may operate this unit and is intended to protect all parties from potential liability VENC...
Page 25: ...quired a Mark the location for the rear hinge This location should be immediately behind a truck crossmember Theholecenteroftherearpivotangleshouldnotbemorethan6 rearward of the rear spring hanger b S...
Page 26: ...6255 H400 7 7 98 10 4 99A REPLACEMENT PARTS DRAWING VP VC 6D SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...
Page 27: ...20 1 40003 40003 PIN CYLINDERROD 21 2 40025 CLEVIS PIN REAR HINGE 22 1 40034 40034 HYDRAULICCYLINDER 23 1 40036 40036 HOSE ASSEMBLY 48 ES ONLY 24 1 40037 40037 HOSE ASSEMBLY FULL END 48 ED ONLY 25 1 4...
Page 28: ...40058 2 H400 5 14 98 12 3 98A SERVICE PARTS LIST VP VC 6 VC 416 516 520 SUPERCEDES TITLE DATE SECTION 40058 2 SINGLE ACTING HYDRAULIC POWER UNIT SERVICE PARTS LIST MANUFACTURING INC...
Page 29: ...TITLE SECTION SUPERCEDES DATE 6097 H400 5 15 98A 12 10 98B SERVICE PARTS LIST VP VC 6 SERIES MANUFACTURING INC...
Page 30: ...TITLE SECTION SUPERCEDES DATE 6486 2 11 00 6 2 00A REPL PARTS DWG 6425 ED POWER UNIT MANUFACTURING INC 6425 ED POWER UNIT REPLACEMENT PARTS REPLACEMENTPARTSLISTREF6487...
Page 31: ...29 416520 VALVE PRESS COMP ORIFICE 1 5 GPM 30 416521 PARTS KIT RELIEF VALVE 31 416522 MOTOR ELECTRIC 12 VDC 32 BEARING BASE MOTOR 33 HEX NUT 5 16 24 34 LOCK WASHER 5 16 35 STAR WASHER 1 4 36 HEX HEAD...
Page 32: ...TITLE SECTION SUPERCEDES DATE 6508 5 30 00 REPL PARTS LIST 6426 ES POWER UNIT MANUFACTURING INC...
Page 33: ...BEARING BASE MOTOR 26 NUT HEX 5 16 24 27 WASHER LOCK 5 16 28 WASHER STAR 1 4 29 WASHER LOCK 1 4 30 SCREW HEX HEAD CAP 1 4 20 X6 1 2 31 6503 BRACKET MOUNTING 32 33 34 SCREW HEX HEAD THREAD FORMING 1 4...
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