60
16) Perform a combustion test. Boilers are equipped with a screw cap in the vent adapter. Be sure to replace this cap when
combustion testing is complete. Check CO
2
(or O
2
) and CO at both high and low fire. The boiler may be temporarily locked
into high or low fire as follows:
a) From the home screen, press and hold both the LH and RH buttons for 3s. The screen will change to into Diagnostic
mode and show the flame signal (Figure 12.7).
b)
Press the RH (“Next”) button 5 times to advance to the high fire (“HF”) screen.
c)
To set the boiler in low fire from the high fire screen, press the LH button 6 more times.
d)
To return to automatic firing control from either the HF or LF screens, press the LH (“Done”) button. The boiler will
return to automatic modulation from either screen after 15 minutes if no buttons are pressed.
e)
At both high and low fire CO readings should be less than 200PPM air-free. Typical CO2 and O2 readings are shown in
Table 11.5. Final readings should be taken with all doors and covers in place.
To return to automatic firing control from either the HF or LF screens, press the LH (“Done”) button. The boiler will return
to automatic modulation from either screen after 15 minutes if no buttons are pressed.
17)
Perform a check of the ignition safety shut-off device. With the burner firing, carefully unplug the orange flame rod wire at
the flame rod using a pair of insulated pliers (Figure 13.1). The burner should shut off immediately.
18)
Test any external limits or other controls in accordance with the manufacturer’s instructions.
19) Refer to the Operation Section to set-up the control for the system in which the boiler is installed, such as adjusting
temperature set points.
20)
Adjust the heating and indirect water heater thermostats to their final set points.
NOTICE
This boiler has a limited warranty, a copy of which is included with this boiler. It is the responsibility of
the installing contractor to see that all controls are correctly installed and are operating properly when
the installation is complete.
Model
Fuel
%CO
2
%O
2
Max CO
Air Free
(ppm)
80MBH Natural Gas
9.0
5.1
200
80MBH
Propane
10.2
5.4
200
100MBH Natural Gas
9.0
5.1
200
100MBH
Propane
10.2
5.4
200
120MBH Natural Gas
9.0
5.1
200
120MBH
Propane
10.2
5.4
200
150MBH Natural Gas
9.0
5.1
200
150MBH
Propane
10.2
5.4
200
180MBH Natural Gas
9.0
5.1
200
180MBH
Propane
10.2
5.4
200
TABLE 11.5: TYPICAL COMBUSTION READINGS
Summary of Contents for Shadow Series
Page 10: ...9 Figure 5 1 Wall Layout Mounting Hole Location...
Page 11: ...10 Figure 5 2 Boiler Mounting Bracket Installation Boiler Wall Mounting...
Page 17: ...16 FIGURE 7 4 WALL PENETRATION CLEARANCES FOR PVC VENT PIPE...
Page 34: ...33 FIGURE 7 24 INSTALLATION OF IPEX AND DIVERSITECH CONCENTRIC TERMINAL THROUGH ROOF...
Page 41: ...40 FIGURE 9 2 NEAR BOILER PIPING HEATING ONLY BOILER LOOP PIPING SHOWN SHADED...
Page 42: ...41 FIGURE 9 3a NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER...
Page 43: ...42 FIGURE 9 3b NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER...
Page 47: ...46 This page is intentionally left blank...
Page 50: ...49 FIGURE 10 2 LINE VOLTAGE FIELD CONNECTIONS FIGURE 10 3 LOW VOLTAGE PCB TERMINAL CONNECTIONS...
Page 52: ...51 FIGURE 10 4a 120V LWCO FIELD WIRING FIGURE 10 4b 24V LWCO FIELD WIRING...
Page 54: ...53 FIGURE 10 6 INTERNAL WIRING CONNECTIONS DIAGRAM...
Page 55: ...54...
Page 62: ...61 Lighting and Operating Instructions...
Page 82: ...81 FIGURE 14 6 CONTROLS LOCATION FIGURE 14 7 PRESSURE SWITCH TUBING CONNECTIONS...
Page 87: ...86 Blower Gas Valve Assembly for 150 180...
Page 90: ...89...
Page 103: ...102...