2
DANGER
Explosion Hazard. DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this
or any other appliance.
If you smell gas vapors, DO NOT try to operate any appliance - DO NOT touch any electrical switch or use
any phone in the building. Immediately, call the gas supplier from a remotely located phone. Follow the
gas supplier’s instructions or if the supplier is unavailable, contact the fire department.
WARNING
•
Asphyxiation Hazard. This boiler requires regular maintenance and service to operate safely.
Follow the instructions contained in this manual.
•
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
personal injury or loss of life. Read and understand the entire manual before attempting installation,
start-up operation, or service. Installation and service must be performed only by an experienced,
skilled, and knowledgeable installer or service agency.
•
This boiler must be properly vented.
•
This boiler needs fresh air for safe operation and must be installed so there are provisions for
adequate combustion and ventilation air.
•
Asphyxiation Hazard. The interior of the venting system must be inspected and cleaned before the
start of the heating season and should be inspected periodically throughout the heating season for
any obstructions. A clean and unobstructed venting system is necessary to allow noxious fumes
that could cause injury or loss of life to vent safely and will contribute toward maintaining the
boiler’s efficiency.
•
Installation is not complete unless a safety relief valve is installed into the supply piping
immediately downstream of the boiler. - See the Water Piping and Trim Section of this manual for
details.
•
This boiler is supplied with safety devices which may cause the boiler to shut down and not re-start
without service. If damage due to frozen pipes is a possibility, the heating system should not be
left unattended in cold weather; or appropriate safeguards and alarms should be installed on the
heating system to prevent damage if the boiler is inoperative.
•
Burn Hazard. This boiler contains very hot water under high pressure. Do not unscrew any pipe
fittings nor attempt to disconnect any components of this boiler without positively assuring the
water is cool and has no pressure. Always wear protective clothing and equipment when installing,
starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and
temperature gauges to determine the temperature and pressure of the boiler. This boiler contains
components which become very hot when the boiler is operating. Do not touch any components
unless they are cool.
•
Respiratory Hazard. Boiler materials of construction, products of combustion and the fuel contain
alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or
harmful substances which can cause death or serious injury and which are known to the state of
California to cause cancer, birth defects and other reproductive harm. Always use proper safety
clothing, respirators and equipment when servicing or working nearby the appliance.
•
Failure to follow all instructions in the proper order can cause personal injury or death. Read all
instructions, including all those contained in component manufacturers manuals which are provided
with the boiler before installing, starting up, operating, maintaining or servicing.
•
All cover plates, enclosures and guards must be in place at all times.
Summary of Contents for Shadow Series
Page 10: ...9 Figure 5 1 Wall Layout Mounting Hole Location...
Page 11: ...10 Figure 5 2 Boiler Mounting Bracket Installation Boiler Wall Mounting...
Page 17: ...16 FIGURE 7 4 WALL PENETRATION CLEARANCES FOR PVC VENT PIPE...
Page 34: ...33 FIGURE 7 24 INSTALLATION OF IPEX AND DIVERSITECH CONCENTRIC TERMINAL THROUGH ROOF...
Page 41: ...40 FIGURE 9 2 NEAR BOILER PIPING HEATING ONLY BOILER LOOP PIPING SHOWN SHADED...
Page 42: ...41 FIGURE 9 3a NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER...
Page 43: ...42 FIGURE 9 3b NEAR BOILER PIPING HEATING PLUS INDIRECT WATER HEATER...
Page 47: ...46 This page is intentionally left blank...
Page 50: ...49 FIGURE 10 2 LINE VOLTAGE FIELD CONNECTIONS FIGURE 10 3 LOW VOLTAGE PCB TERMINAL CONNECTIONS...
Page 52: ...51 FIGURE 10 4a 120V LWCO FIELD WIRING FIGURE 10 4b 24V LWCO FIELD WIRING...
Page 54: ...53 FIGURE 10 6 INTERNAL WIRING CONNECTIONS DIAGRAM...
Page 55: ...54...
Page 62: ...61 Lighting and Operating Instructions...
Page 82: ...81 FIGURE 14 6 CONTROLS LOCATION FIGURE 14 7 PRESSURE SWITCH TUBING CONNECTIONS...
Page 87: ...86 Blower Gas Valve Assembly for 150 180...
Page 90: ...89...
Page 103: ...102...