Operating Instructions
Submersible pressure transmitter with
ceramic measuring cell
VEGAWELL 52
4 … 20 mA/HART Pt 100
Document ID: 35402
Page 1: ...Operating Instructions Submersible pressure transmitter with ceramic measuring cell VEGAWELL 52 4 20 mA HART Pt 100 Document ID 35402 ...
Page 2: ...ing 11 4 1 General instructions 11 4 2 Mounting steps with straining clamp 12 4 3 Mounting steps with screw connection for suspension cable 13 4 4 Mounting steps with threaded connection or housing 14 5 Connecting to power supply 15 5 1 Preparing the connection 15 5 2 Connection procedure 17 5 3 Wiring plan 17 5 4 Switch on phase 20 6 Set up with VEGADIS 82 21 6 1 Principle of operation and connec...
Page 3: ...Technical data 31 10 2 Dimensions 38 10 3 Industrial property rights 42 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions Editing status 2022 10 21 ...
Page 4: ...e Docu ment ID By entering the Document ID on www vega com you will reach the document download Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to perso...
Page 5: ...ill through incorrect mounting or adjustment Damage to property and persons or environmental contamination can result Also the protective characteristics of the instrument can be impaired 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and directives The instrument must only be operated in a technically flawless and reliable condition...
Page 6: ...endations NE 21 Electromagnetic compatibility of equipment NE 43 Signal level for fault information from measuring transduc ers NE 53 Compatibility of field devices and display adjustment components 2 8 Installation and operation in the USA and Canada This information is only valid for USA and Canada Hence the follow ing text is only available in the English language Installations in the US shall ...
Page 7: ...Optional instrument features are also described in this operating instructions manual The respective scope of delivery results from the order specification VEGAWELL 52 with suspension cable consists of the following components Transmitter Suspension cable Optionally adjustable screw connection for suspension cable or housing with thread The components are available in different versions 2 1 Fig 1 ...
Page 8: ...pple App Store or the Google Play Store Scan the DataMatrix code on the type label of the instrument or Enter the serial number manually in the app 3 2 Principle of operation VEGAWELL 52 is suitable for continuous level measurement of liquids Typical applications are measurements in water waste water facilities deep wells and in the shipbuilding industry The actual sensor element is the CERTEC mea...
Page 9: ...ment options depend on the selected adjustment component The entered parameters are gener ally saved in the respective sensor when adjusting with PACTware and PC optionally also in the PC 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standar...
Page 10: ...nt for ventilation and optionally a tem perature sensor for PT 100 The VEGABOX 03 is a breather housing for VEGAWELL 52 The housing contains a filter element for ventilation The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC The VEGADIS 82 is suitable for measured value indication of 4 20 mA and 4 20 mA HART sensors It is loop...
Page 11: ...luences The instrument is suitable for standard and extended ambient condi tions acc to DIN EN IEC ANSI ISA UL CSA 61010 1 It can be used indoors as well as outdoors Depending on the transmitter the VEGAWELL 52 is supplied with a protective cap or a transport and mounting protection 1 2 Fig 4 VEGAWELL 52 transport and mounting protection 1 Transmitter 2 Transport and mounting protection Remove thi...
Page 12: ...xample VEGABOX 03 or VEGADIS 82 Fig 5 Mounting example VEGAWELL 52 in an open basin with breather hous ing VEGABOX 03 4 2 Mounting steps with straining clamp 2 4 3 1 Fig 6 Straining clamp 1 Suspension cable 2 Suspension opening 3 Clamping jaws Mount VEGAWELL 52 with straining clamp as follows 1 Hang the straining clamp on a suitable wall hook 2 Lower VEGAWELL 52 to the requested height Pressure co...
Page 13: ...eal Mount VEGAWELL 52 with screw connection for suspension cable as follows 1 Weld the welded socket into the vessel top 2 Lower VEGAWELL 52 to the requested height by means on the welded socket G1 or 1 NPT on the vessel side 3 Shift the suspension cable from below through the opened threaded fitting 4 Slide the sealing cone and the cone sleeve over the suspension cable fasten manually with the se...
Page 14: ...tter through the mounting boss 3 Turn the thread with seal into the nozzle and tighten with SW 46 1 Disassembly is carried out in reverse order Mount VEGAWELL 52 as follows 1 Fasten the mounting bracket at the suitable height on the basin wall 2 Lead the transmitter through the opening of the mounting bracket and the counter nut 3 Fasten counter nut with SW 46 on the thread Mount into the vessel M...
Page 15: ...ply unit safety extra low voltage with suitable internal or external limitation of the output current Keep in mind the following additional factors that influence the operat ing voltage Lower output voltage of the power supply unit under nominal load e g with a sensor current of 20 5 mA or 22 mA in case of fault signal Influence of additional instruments in the circuit see load values in chapter T...
Page 16: ...arried out according to the installa tion regulations In electroplating plants as well as plants for cathodic corrosion protec tion it must be taken into account that significant potential differences exist This can lead to unacceptably high currents in the cable screen if it is grounded at both ends Information The metallic parts of the instrument process fitting sensor concen tric tube etc are c...
Page 17: ...in the terminals by lightly pulling on them 7 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 8 Retighten the housing cover The electrical connection is finished 5 3 Wiring plan 1 8 2 3 4 5 6 7 Fig 10 Wire assignment suspension cable 1 Brown to voltage supply or to the processing system 2 Blue to voltage supply or to the processing system 3 Whi...
Page 18: ...nt Pt 100 6 Black Power supply Pt 100 Shielding Grounding 1 2 3 4 mA 1 2 1 2 1 2 3 Fig 12 Wiring plan VEGABOX 02 with integrated transmitter for Pt 100 1 To voltage supply or the processing system signal pressure transmitter 2 For voltage supply or to processing system resistance thermometer Pt 100 3 Shielding 1 Connection via VEGABOX 03 Connection via VEGABOX 02 with integrated trans mitter for P...
Page 19: ...processing system signal pressure transmitter 2 To the temperature transmitter connection cables resistance thermometer Pt 100 3 Shielding 1 Terminal housing Wire colour Polarity Function 1 brown Power supply signal pressure transmitter 2 blue Power supply signal pressure transmitter 3 White Power supply Pt 100 4 Yellow Measurement Pt 100 5 Red Measurement Pt 100 6 Black Power supply Pt 100 Connec...
Page 20: ...g 4 For power supply Wire number Wire colour Polarity Terminal VEGADIS 82 1 brown 1 2 blue 2 Shielding Ground terminal 5 4 Switch on phase After connecting VEGAWELL 52 to power supply or after a voltage recurrence the instrument carries out a self check Internal check of the electronics 4 20 mA output jumps to the fault signal After the run up period specification see Technical data the instrument...
Page 21: ...can be connected at any point to the 4 20 mA signal cable A separate voltage supply is not required 1 2 3 Fig 15 Connection of the VEGADIS 82 to the sensor adjustment via the dis play and adjustment module 1 Sensor 2 VEGADIS 82 3 Voltage supply Signal output 6 2 Adjustment volume Main menu Basic adjustment Diagnosis Service Info Basic adjustment Settings for example on position correction adjustme...
Page 22: ... with VEGADIS 82 VEGAWELL 52 4 20 mA HART Pt 100 35402 EN 221021 6 3 Setup steps You can find a detailed description of the setup steps for VEGAWELL 52 in the operating instructions manual VEGADIS 82 4 20 mA HART ...
Page 23: ...0 Ω 5 Power supply unit Necessary components VEGAWELL 52 PC with PACTware and suitable VEGA DTM VEGACONNECT with HART adapter cable HART resistance approx 250 Ω Power supply unit Note With power supply units with integrated HART resistance internal resistance approx 250 Ω an additional external resistance is not necessary e g VEGATRENN 149A VEGAMET 381 391 624 625 VEGASCAN 693 In such cases VEGACO...
Page 24: ...er setup steps are described in the operating instructions manu al DTM Collection PACTware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs Fig 17 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In t...
Page 25: ...on is available on CD from the agency serving you 7 3 Saving the parameterisation data It is recommended to document or save the parameter adjustment data That way they are available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed profession al version provide suitable tools for systematic project documentation and storage ...
Page 26: ... output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way Should these measures not be successful please call in urgent cases the VEGA service ...
Page 27: ...mpleteness 8 3 Shorten suspension cable Shorten the suspension cable individually Proceed as follows 1 Remove the filter adapter from the capillary line 2 Cut the suspension cable to the requested length with side cut ters Caution Do not squeeze the capillary cable as this will impair the pressure compensation If necessary rework the capillary with a sharp knife 3 Remove approx 10 cm of the cable ...
Page 28: ...the filter adapter from the capillary line 4 3 2 5 6 7 1 Fig 19 Configuration of the cable seal 1 Connection cable up to 6 pieces depending on the version 2 Cable screening 3 Breather capillaries with filter element 4 Seal cone 5 Suspension cable 6 Cone bushing 7 Sealing screw 6 Cut the suspension cable to the requested length with side cut ters 7 Remove approx 10 cm of the cable mantle strip off ...
Page 29: ...find an instrument return form as well as detailed information about the procedure in the download area of our homepage By doing this you help us carry out the repair quickly and without having to call back for needed information In case of repair proceed as follows Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the completed form and if need be als...
Page 30: ...onnecting to voltage sup ply and carry out the listed steps in reverse order 9 2 Disposal Pass the instrument on to a specialised recycling company and do not use the municipal collecting points Remove any batteries in advance if they can be removed from the device and dispose of them separately If personal data is stored on the old device to be disposed of delete it before disposal If you have no...
Page 31: ...solder Ʋ Ʋ Measuring cell seal single FKM VP2 A FDA and KTW approved FFKM Perlast G75S FFKM Kalrez 6375 EPDM A P 70 10 02 Ʋ Ʋ Measuring cell seal double FFKM Perlast G75S FKM V75J FFKM Kalrez 6375 FFKM Kalrez 6375 EPDM A P 70 10 02 EPDM A P 70 10 02 Ʋ Ʋ Suspension cable PE FDA and KTW approved FEP PUR Ʋ Ʋ Cable gland on the transmitter 316L Ʋ Ʋ Cable seal with PE PUR suspension cable FKM Ʋ Ʋ Cable...
Page 32: ...tting are possible The specifications on the nameplate apply Nominal range Overload capacity max pressure Overload capacity min pressure Gauge pressure 0 0 1 bar 0 10 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 0 2 bar 0 20 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 0 4 bar 0 40 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 0 1 bar 0 100 kPa 35 bar 3500 kPa 1 bar 100 kPa 0 2 5 bar 0 250 kPa 50 bar 5000 kPa 1 bar 100 kPa ...
Page 33: ... psi Output variable Output signal 4 20 mA HART Range of the output signal 3 8 20 5 mA HART default setting HART output values according to HART standard 5 0 Ʋ Ʋ Primary Value Pressure Ʋ Ʋ Secondary Value Temperature Signal resolution 1 µA Fault signal 3 6 mA 20 5 mA 22 mA unchanged adjustable via PACTware Max output current 22 mA Run up time approx 15 s Step response time 200 ms ti 0 s 0 63 Addit...
Page 34: ... 0 02 x TD Influence of the medium or ambient temperature Applies to digital HART interface as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD is the relation nominal measuring range set span Average temperature coefficient of the zero signal In the compensated temperature range of 0 80 C 32 176 F reference temperature 20 C 68 F Average temperature coef...
Page 35: ...Ʋ Measuring range 0 1 bar 1 45 psig 15 bar 218 psig 1 Ʋ Ʋ Measuring range 0 2 bar 2 9 psig 20 bar 290 psig 1 Ʋ Ʋ Measuring ranges from 0 4 bar 5 8 psig 30 bar 435 psig 1 Pressure stage process fitting Ʋ Ʋ Screw connection for suspension cable 316L PN 3 PVDF unpressurized Ʋ Ʋ Thread on the housing PN 3 Product temperature depending on the version Suspension cable Transmitter Product temperature PE ...
Page 36: ...on Ex Ex FEP blue blue Cable entry housing 1 x M20 x 1 5 cable gland cable ø 5 9 mm 1 x M20 x 1 5 blind plug Screw terminals for cable cross section up to 1 5 mm AWG 16 Voltage supply Operating voltage UB Ʋ Ʋ Non Ex instrument 9 6 35 V DC Ʋ Ʋ Ex ia instrument 9 6 30 V DC Permissible residual ripple Ʋ Ʋ 100 Hz Uss 1 V Ʋ Ʋ 100 Hz 10 kHz Uss 10 mV Reverse voltage protection Available Load resistor Ʋ ...
Page 37: ...r IP68 30 bar Ʋ Ʋ Housing IP66 IP67 Connection of the feeding power supply unit Networks of overvoltage category III Altitude above sea level Ʋ Ʋ by default up to 2000 m 6562 ft Ʋ Ʋ with connected overvoltage protection up to 5000 m 16404 ft Pollution degree 1 4 Protection class III 11 When used with fulfilled housing protection ...
Page 38: ...1 2 175 mm 6 89 220 mm 8 66 ø 22 mm 0 87 52 mm 2 05 38 5 mm 1 52 14 mm 0 55 48 mm 1 89 22 mm 0 87 ø 8 mm 0 32 G1 A NPT1 SW27 1 06 L L Fig 20 VEGAWELL 52 with transmitter 316L Titanium 22 mm 1 Transmitter with straining clamp 2 Transmitter with screw connection for suspension cable L Total length from configurator ...
Page 39: ...30 mm 1 18 G1 A 175 mm 6 89 L L L 38 5 mm 1 52 14 mm 0 55 ø 8 mm 0 32 48mm 1 89 ø 33 mm 1 30 210 mm 8 27 SW46 1 81 Fig 21 VEGAWELL 52 with transmitter 316L Titanium 33 mm 1 Transmitter of titanium with straining clamp 2 Transmitter of titanium with screw connection for suspension cable 3 Transmitter of titanium with thread and plastic housing L Total length from configurator ...
Page 40: ... 8 94 218 mm 8 58 67 mm 2 64 20 mm 0 79 G1 A NPT1 SW46 ø 32 mm 1 26 217 mm 8 54 ø 32 mm 1 26 Fig 22 VEGAWELL 52 with transmitter Duplex steel 1 4462 PVDF 1 Transmitter Duplex steel 1 4462 standard double seal with straining clamp 2 Transmitter Duplex steel 1 4462 for deep wells end cap with screw connection for suspension cable 3 Transmitter Duplex steel 1 4462 with PE coating 4 Transmitter with s...
Page 41: ...0 79 74 mm 2 91 ø 32 mm 1 26 ø 40 mm 1 58 SW 27 mm 1 06 ø 32 mm 1 26 230 mm 9 06 ø 8 mm 0 32 ø 22 mm 0 87 ø 8 mm 0 32 G SW 41 mm 1 61 G1 G 18 mm 0 71 45 mm 1 77 ø 40 mm 1 58 1 2 Fig 23 VEGAWELL 52 with threaded fitting and transmitter Duplex steel 1 4462 1 Threaded fitting G inner G 2 Threaded fitting G1 L Total length from configurator ...
Page 42: ...its VEGA sont globalement protégées par des droits de propriété intellec tuelle Pour plus d informations on pourra se référer au site www vega com VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus trial Para mayor información revise la pagina web www vega com Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность Дал...
Page 43: ...43 Notes VEGAWELL 52 4 20 mA HART Pt 100 35402 EN 221021 ...
Page 44: ...ning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice VEGA Grieshaber KG Schiltach Germany 2022 Phone 49 7836 50 0 E mail info de vega com www vega com ...
