Veeder-Root Red Jacket Quick-Set Installation, Operation And Service Download Page 43 | Manualshive

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Service And Repair

Replacing the Pigtail

37

Replacing the Pigtail

Disconnect, lock out, and tag power at the panel before servicing the
pump.

When servicing equipment, use non-sparking tools and use caution when removing or
installing equipment to avoid generating a spark.

Kits Required:

• UMP Replacement Kit P/N 144-327-4 (P/N 410818-001 for AG Applications)

• Pigtail (P/N 410156-001)

• UMP Wire Termination and Sealing Kit (P/N 410697-001)

• Hardware/Seal Kit, P/N 410154-001

• Die Spring Kit, P/N 410485-001

Procedure:

1.

If a ball valve is installed down line from the pump, close it.

2.

Remove the two extractable lock-down nuts and discard them (see Figure 31). The springs on the lock-down
studs between the extractable’s flange and the manifold will push it up, breaking the seals.

Figure 31. Extractable lock-down Nuts

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.

3.

Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface.

Removal of the

extractable section of the pump must be conducted with caution.

Make certain that the extractable

section remains centered within the riser pipe and that no portion of the extractable binds during the removal
process. If binding occurs during removal, stop and determine the cause of the binding and correct the
situation before proceeding with removal.

4.

Lift out the extractable unit allowing the pump to drain into the tank before complete extraction.

5.

Place the unit on a clean surface.

6.

Remove the UMP by removing the four bolts holding the discharge head as shown in Figure 27 on page 32.
Discard the old gasket and fasteners.

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Summary of Contents for Red Jacket Quick-Set

Page 1: ...Manual No 577014 049 Revision H Installation Operation And Service The Red Jacket 4 Submersible Turbine Pump 380 415 V 3 Phase 50 Hz Red Jacket Quick Set Submersible Pump ...

Page 2: ...l of Lading to V R Customer Service at 800 234 5350 2 Call V R Customer Service at 800 873 3313 with the specific part numbers and quantities that were received damaged or lost 3 VR will file the claim with the carrier and replace the damaged missing product at no charge to the customer Customer Service will work with production facility to have the replacement product shipped as soon as possible ...

Page 3: ...on 9 Dimensions for Pump Selection 10 Specifications 11 Installation Attaching the UMP 13 Installing the Pump 15 Wiring Power from the Panel to the Red Jacket STP 19 Connecting to the External Equipotential Bonding Terminal 21 Installing Two Pumps for Tandem Operation 22 Wiring Three Phase Tandem Pumps 23 Siphon Ports 24 Installing a Siphon Assembly 24 Kits Required 24 Procedure 24 Installing an E...

Page 4: ...Purge Screw Operation Appendix B Hardware Seal Kit O Ring Gauge Appendix C Settings For Motor Protection Device Figures Figure 1 Red Jacket Packer Manifold Components And Dimensions 8 Figure 2 FLoating Suction Installation 9 Figure 3 Floating Suction Adapter 9 Figure 4 Measuring The Tank See Table 2 For Adjustment Ranges 10 Figure 5 Packer Manifold With Piping Attaching To UMP 13 Figure 6 Verifyin...

Page 5: ...Figure 41 Hitch Pin In Position To Install Air Purge Screw 47 Figure 42 Installing Air Purge Screw Hitch Pin In The Retaining Position 48 Figure 43 Pump Parts 49 Figure 44 Siphon Cartridge Kit 51 Figure 45 Check Valve Housing Kit 51 Figure 46 Check Valve Kit 52 Figure 47 Siphon Cartridge Kit 52 Figure 48 Hardware Seal Kit 53 Figure 49 Electrical Connector Kit 54 Figure 50 UMP Wire Termination And ...

Page 6: ...al Kit Parts List 53 Table 14 410694 001 Electrical Connector Kit Parts List 54 Table 15 410697 001 UMP Wire Termination And Sealing Kit Parts List 54 Table 16 410485 001 Die Spring Kit Parts List 55 Table 17 410484 001 Air Purge Screw Kit Parts List 56 ...

Page 7: ...nt of improper power supply shut off during extraction of the pump assembly it also prevents electrical sparks from coming into contact with vapors or fuel that may be present in the tank chamber or manhole Separation of Zone 0 inside the storage tank and Zone 1 tank chamber or manhole is accomplished by the male connector partition wall between the packer and manifold connection Connection of the...

Page 8: ...oceeding with removal Manifold allows for vertical or horizontal discharge The Red Jacket STP has been designed for vertical product discharge via a 2 inch NPT threaded port but with adequate swinging radius to allow for the addition of an elbow to accommodate a side discharge In fact the discharge is located on the manifold so that a side discharge is on the same plane as previously provided on m...

Page 9: ...rate injury WEAR EYE PROTECTION Wear eye protection when working with pressurized fuel lines to avoid possible eye injury NOTICE is used to address practices not related to physical injury WEAR GLOVES Wear gloves to protect hands from irritation or injury NO POWER TOOLS Sparks from power tools such as drills can ignite fuels and their vapors NO SMOKING Sparks and embers from burning cigarettes or ...

Page 10: ...cedures before beginning work Make sure your employees and any service contractors read and follow the instructions Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Field Dispensing Facilities and Repair Garages NFPA 70 National Electrical Code NEC Occupational Safety and Hazard Association OSHA regulations and federal state...

Page 11: ...n WILL NOT shut off electrical power to the pump dispenser This means that even if you press a button on the console labeled EMERGENCY STOP ALL STOP PUMP STOP or something similar fuel may continue to flow uncontrolled Hazardous Materials Some materials may present a health hazard if not handled correctly Ensure that you clean hands after handling equipment Do not place any equipment in the mouth ...

Page 12: ...is also filled with a two part epoxy designation 7136A B manufactured by Epic Resins The dimensions of the flameproof joints are detailed in drawing no 410626 001 When the submersible pumping unit UMP is installed in areas where Category 1 equipment is required the use of a Motor Protective Circuit Breaker Manual Motor Protector with phase failure protection as described in the installation instru...

Page 13: ...gas and jet fuel Date Code Formatting All models of The Red Jacket are UL Listed for the following fuel compatibility Diesel Gasoline Gasoline and up to 10 Ethanol 15 Methanol 20 MTBE 20 ETBE 20 TAME For Internal Fluid Confining Components Replace Only With Identical Parts All models of The Red Jacket with both the AG prefix and the RJ suffix are UL Listed for the following fuel compatibilities Fu...

Page 14: ...d Dimensions 2 discharge to dispensers Tank port for mechanical LLD 4 riser Tank Manhole Driveway grade Check valve pressure release The Red Jacket STP Contractor s box with threaded entry Extractable Line leak detection port 7 7 196 mm installation radius 15 4 392 mm diameter Line test port 10 9 277 mm 11 7 297 mm 8 97 228 mm Air purge screw Secondary vacuum port Equipotential bonding connection ...

Page 15: ...is provided by unbolting manhole lid through which pump is mounted and removing entire assembly Use proper thread sealant and insert gasket between flanges of floating suction and pump This prevents hindrance to pump performance when product level is below this point The Red Jacket is a centrifugal type pump and is not designed to pump product when the lev el is below the bottom end of the UMP NOT...

Page 16: ...p may be varied by extending or retracting the column pipe Three sizes of adjustable column pipe are available to cover most pump length requirements RJ1 RJ2 and RJ3 Figure 4 shows the dimensions needed to ensure a correctly sized pump Figure 4 Measuring The Tank See Table 2 For Adjustment Ranges 5 127 mm Standard inlet and trapper 14 356 mm For floating suction adapter Tank Diameter Riser Length ...

Page 17: ... 165 0 4189 225 5 5722 X4AGP150S17RJ1 X4AGP150U17RJ1 75 5 1917 106 0 2688 X4AGP150S17RJ2 X4AGP150U17RJ2 105 5 2679 166 0 4212 X4AGP150S17RJ3 X4AGP150U17RJ3 165 5 4203 226 0 5736 AGP200S17 4RJ1 P200U17 4RJ1 77 5 1975 108 0 2745 AGP200S17 4RJ2 P200U17 4RJ2 107 5 2735 168 0 4270 AGP200S17 4RJ3 P200U17 4RJ3 167 5 4260 228 0 5790 Table 3 Electrical Service Information Required power supply rating for 3...

Page 18: ...8 inches 59 mm and 4 pounds 1 8 kg Table 4 UMP Model Dimensions Lengths Weight UMP Model HP in mm lb kg UMP75U17 3 AGUMP75U17 3 3 4 19 483 28 12 7 UMP150U17 3 AGUMP150S17 3 1 1 2 21 1 4 540 31 14 1 X4UMP150U17 X4AGUMP150S17 1 1 2 21 3 4 552 32 14 5 UMP200U17 4 AGUMP200S17 4 2 23 3 4 603 36 16 3 Table 5 Approximate Pump Shut Off Pressures UMP Model Approximate Shut Off Pressure AGUMP75S17 3 UMP75U1...

Page 19: ...t number 144 327 4 P N 410818 001 for AG version When servicing unit use non sparking tools Figure 5 Packer Manifold With Piping Attaching To UMP 1 Visually inspect the pigtail connector in the end of the discharge head Be certain the pigtail connector is seated in its socket and its index tab is in the socket s notch see Figure 6 Table 6 UMP And Packer Manifold Combinations Packer Manifold UMP AG...

Page 20: ...the UMP and correct the problem Figure 7 Aligning The UMP Gasket 4 Install the UMP retaining bolts and lock washers see Figure 7 Snug and then torque the bolts using a cross pattern Torque to 7 ft lbs 11 N m Do not use the bolts to pull the UMP into position Use the cross pattern to snug and torque bolts Do not over torque the bolts Not following instructions may cause parts to fail Insert the pos...

Page 21: ...d for petroleum non setting thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the 4 inch riser pipe as shown in Figure 8 Note For fixed length pumps referencing Figure 10 verify the distance between the bottom of the manifold and the bottom of the UMP is 5 inches 125mm 15 inches 381mm for floating suction shorter tha...

Page 22: ...commended Float ing Suction Installation on page 9 Figure 10 Adjusting Pump Length Take care not to damage the pigtail If pump is to be adjusted shorter keep tension on the pigtail to eliminate kinking 6 Tighten the column pipe locking nut and torque to 150 ft lbs 200 N m minimum then torque the set screw in the locking nut to 30 35 in lb 3 5 4 N m 7 Attach the siphon return line tubing to barbed ...

Page 23: ...er operation of siphon system Figure 12 Attaching Return Line Tubing To Pump 10 Carefully pull on the pigtail wires where they exit the packer wiring compartment Cut pigtail wires approximately 8 inches 200 mm beyond top of packer Visually inspect the wire insulation to make sure it is undamaged 11 There will be three wires to the male connector installed in the packer s housing and three from the...

Page 24: ...ump instal lation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 18 Utilize the lifting eyebolt to suspend the pump vertically and then install the pump onto the riser pipe using UL classified for petroleum non setting thread sealant until watertight and align appropriatel...

Page 25: ...e motor conductors used to close the 3 4 14 NPT conduit connection 2 Loosen the two screws in the compression bushing just enough so you can remove the bushing from its socket in the bottom of the manifold s contractor box see Figure 14 Continue lifting up the bushing until it is accessible Notice that the top plate of the bushing assembly facing into the manifold has a larger diameter than the bo...

Page 26: ...s female connector to T2 from the output of the control box 7 Connect the red wire from the manifold s female connector to T3 from the output of the control box 8 Connect the attached ground wire in the manifold to the ground wire from the power panel 9 Lubricate the O rings on access covers with petroleum based jelly Reinstall the access covers Torque to 35 ft lbs 50 N m Thread sealant should NOT...

Page 27: ...l Motor Protector See Appendix C Manual Motor Protector See Appendix C COIL 3 2 A To STP NOTE Contactor is wired for 380 415V to pump motor 240V from Isotrol or dispenser switch Make ground connection in accordance with local codes TB1 ATG LEGEND Bi Metallic switch Normally closed contact Normally open contact Screw terminal Wire added by installer Wire added by manufacturer Electrical interlock O...

Page 28: ...er backup support so operations can continue if one pump stops working Figure 17 Tandem Pumps Proper check valves with pressure relief are required to be installed in the discharge line of each pump to prevent product from being pumped through the pressure relief system of the adjacent pump when it is not operating Ball valves should be installed at the pump end of the discharge line for ease of m...

Page 29: ...minal Wire added by installer Wire added by manufacturer Electrical interlock On winding overload protectors Extractable packer Junction box in manifold Motor STP R O G The ATG terminal will be the same voltage and phase as the power supplied to the L1 terminal Orange Red Black L1 L1 L1 L2 N L3 L2 L2 L3 L3 To 380 415V Supply 240 V Coil Contactor For Remote Control Manual Motor Protector See Append...

Page 30: ...10151 001 AG Siphon Cartridge Kit P N 410151 002 Procedure 1 If a ball valve is installed down line from the pump close it 2 Remove and save the protective plug over the service screw and turn the screw clockwise see Figure 20 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down ...

Page 31: ...see Figure 20 The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns 10 Turn the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 11 If applicable open the ball valve down line from the pump Figure 21 Insertin...

Page 32: ...el drain out of the manifold s hydraulic cavities 3 Remove the 2 NPT plug from line leak detector port Figure 22 Locating Discharge Port Plug For Line Leak Transducer 4 Install leak detector into the 2 NPT port as per instructions included with device 5 Turn the service screw counterclockwise all the way up As the screw nears its top position you will hear the check valve drop into position Replac...

Page 33: ...e closed or open valve and calculate pumping rate Next shut off power and reverse power leads at T1 and T2 Repeat either pressure or capacity tests as described above If results are higher than the first test the rotation of the second test is correct If the second test gives lower performance than the first reconnect the power leads to T1 and T2 as under test 1 for correct rotation Where the powe...

Page 34: ...es to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 6 Turn off the pump and measure the relief pressure 7 Turn the service screw clockwise As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all t...

Page 35: ...ort And Air Purge Screw Locations 4 Depressurize the line as per Step 2 above and remove test fixture Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the line test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 N m 5 Turn the service screw counterclockwise all the way up As the screw nears its top position you will ...

Page 36: ...essurize tank and remove testing equipment Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the tank test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 N m 4 Turn the service screw counterclockwise all the way up As the screw nears its top position you will hear the check valve drop into position Replace the protect...

Page 37: ...Occasionally eyebolts are removed after pump instal lation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 3 Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface Removal of the extractable section of the pump must be conducted with ca...

Page 38: ... with petroleum jelly and push it back into its socket making sure its index tab is in the socket s notch Figure 28 Verifying Pigtail s Female Connector Is Seated Properly 9 Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align Gaskets from competitive UMPs will not seal properly and performance will be re duced 10 Align the UMP positioning dowel so it insert...

Page 39: ...se in size so take extra care to distinguish each one before replacing them in the extractable Lubricate each O ring with petroleum jelly and then install them in their assigned grooves in the extractable see Figure 29 Figure 29 Locating Packer And Manifold O rings 13 Remove the manifold s female connector s O ring see Figure 29 Get a 0 862 ID x 0 103 wide O ring from the Hardware Seal Kit and lub...

Page 40: ...the service screw and turn the screw clockwise see Figure 26 on page 31 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw until it can go no further When the screw is all the way down backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold s hydraulic cavities Continue to turn the screw counterclockwi...

Page 41: ...the pump on and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 10 If applicable open the ball valve down line from the pump Figure 30 Inserting Check Valve Assembly Into Manifold WARNING Check valve housing o ring 231 2 609 ID x 0 139 wide Check valve main seal o rin...

Page 42: ... until it is free of the power wires Notice that the top plate of the bushing assembly facing into the manifold has a larger diameter than the bottom plate and that there are plastic rod inserts in the unused holes The plastic inserts seal the bushing and must be in any unused hole 4 Orient the replacement bushing so the screws are facing up and push each of the incoming power wires through an emp...

Page 43: ...removed after pump instal lation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 3 Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface Removal of the extractable section of the pump must be conducted with caution Make certain that th...

Page 44: ...he new UMP so that all the holes align Gaskets from competitive UMPs will not seal properly and performance will be re duced 13 Align the UMP positioning dowel so it inserts in the proper hole in the discharge head again ref Figure 28 on page 32 and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts Use han...

Page 45: ...stall the new extractable lock down nuts from the kit and torque them in an alternating pattern to 50 ft lbs 68 N m Remove the springs around the lock down studs and replace with the springs from the kit 24 Turn the air purge screw 2 3 turns counterclockwise see Figure 31 The air purge screw is retained by a hitch pin to limit travel Do not attempt to rotate beyond 3 turns 25 Turn the pump on and ...

Page 46: ...ved after pump instal lation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 3 Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface Removal of the extractable section of the pump must be conducted with caution Make certain that the ex...

Page 47: ...d retaining washer from the electrical connector kit 10 Notice the small indexing pin on the back of the male connector see Figure 33 Figure 33 Male Connector s Indexing Pin 11 The indexing pin on the back of the connector must seat in the index hole in the base of the male connector s socket see Figure 34 for the connector to be correctly oriented relative to the female connector Male connector M...

Page 48: ...rk on the packer facing When you have pushed the connector all the way into its socket it should not rotate if the indexing pin is in the index hole Using the small ruler measure the distance from the packer facing down to the connector it should be a little more than 1 3 8 35mm see Figure 36 Hold the wires tight to keep the connector in position and insert the retaining washer with upturned teeth...

Page 49: ...crew in the packer wiring compartment cover thread sealant should not be used and torque to 35 ft lbs 50 N m Retaining washer Retaining washer flat side against connector Indexing pin in hole Packer facing 045 3 about 1 3 8 35mm A A View A A To male connector Tie wrap Butt splice From pigtail A C B Wire insulation is fully into epoxy Only one connection per bag Instructions NOTE When temperature i...

Page 50: ...et tighten the set screw firmly against the connector As the set screw tightens it should rotate the connector to its proper position relative to the male connector 24 Strip insulation off all six wires 5 16 of an inch 8mm 25 Reconnect the connector s three wires as per your notes made in Step 21 above 26 Get a 2 090 ID x 0 118 wide O ring from the Hardware Seal Kit and lubricate with petroleum je...

Page 51: ...0484 001 Hardware Seal Kit P N 410154 001 Special tool required T handle 1 4 hex drive Procedure 1 If a ball valve is installed down line from the pump close it 2 Remove and save the protective plug in the top of the check valve housing and turn the service screw clockwise see Figure 38 As the screw approaches its bottom position you will hear the system depressurizing Continue turning the screw u...

Page 52: ...ing in the vertical position see Figure 41 Figure 38 Locating Air Purge Screw Figure 39 Locating Air Purge Screw Hitch Pin rjpumps fig41 eps Air purge screw 2 inch port Service screw beneath protective plug Check valve housing hitch pin Note that the slot in the top of the air purge screw is offset 90 degrees from the hitch pin LLD transducer or MLLD port Check valve port ...

Page 53: ... holding the hitch pin up with the forefinger of one hand place the gloved forefinger of your other hand against the end of the pin as shown in diagram 2 of Figure 42 11 Push the end of the pin with the gloved forefinger until it snaps into the retaining position as shown in diagram 3 of Figure 42 Hitch pin in retaining position Hitch pin ready for screw removal Use your forefinger to push the pin...

Page 54: ...port in the manifold Torque the housing to 20 50 ft lbs 27 67 N m Turn the service screw all the way up CCW You will hear the check valve drop into position just before the screw is all the way up Replace the protective plug over the service screw and fully thread into place to ensure a good seal 15 Screw the air purge screw all the way down cw then back it off 2 3 turns counterclockwise The air p...

Page 55: ...ed and that no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 873 3313 of any equipment damage or missing parts Pump Parts Table 7 lists the international pump parts list Figure 43 Pump Parts FLOATING SUCTION ADAPTER FSA 1 2 3 3 3 rjpumps fig27 eps ...

Page 56: ...7 3 W FSA 1 2 410184 050 UMP150U17 3 W FSA 1 2 410184 039 UMP200U17 4 1 2 410184 047 AGUMP200S17 4 1 2 410184 040 UMP200U17 4 W 2 Discharge Head 1 2 410184 052 UMP200U17 4 W FSA 1 2 410184 056 AGUMP200S17 4 W FSA 1 2 410184 042 AGUMP75S17 3 W 2 DH 1 2 410184 044 AGUMP150S17 3 W 2 DH 1 2 410184 046 X4AGUMP150S17 W 2 DH 1 2 410184 048 AGUMP200S17 4 W 2 DH 1 410146 003 PACMAN P75U17 3 packaged 20 1 4...

Page 57: ...tiion Siphon Cartridge Kit Figure 44 Siphon Cartridge Kit 1 410255 001 Siphon assembly 1 AG Siphon Cartridge Kit 1 410255 002 AG Siphon assembly 1 Table 9 Check Valve Housing Kits Parts Lists P N 410152 001 Check Valve Housing Kit Parts List P N 410152 002 High Pressure Check Valve Housing Kit Parts List Item ref Figure 45 Part No Description Qty Item ref Figure 45 Part No Description Qty 1 410016...

Page 58: ...153 001 Check Valve Kit Parts List Item ref Figure 46 Part No Description Qty 1 410022 005 Poppet assembly check relief valve 1 2 410753 001 Spring 1 Table 11 410153 002 Hi Pressure Check Valve Kit Parts List Item ref Figure 46 Part No Description Qty 1 410022 006 Hi press poppet assembly check relief valve 1 2 410753 001 Spring 1 Table 12 410486 001 Conduit Bushing Kit Part List Item ref Figure 4...

Page 59: ...O ring 928 FKM 3 Figure 29 on page 33 579005 001 O ring 343 FKM 1 Figure 29 on page 33 579005 002 O ring 344 FKM 1 Figure 29 on page 33 579005 003 O ring 345 FKM 1 Figure 21 on page 25 579005 004 O ring 117 FKM 2 Figure 21 on page 25 579005 005 O ring 121 FKM 4 Figure 30 on page 35 579005 006 O ring 231 FKM 1 Figure 41 on page 47 579005 007 O ring 014 FKM 1 Figure 41 on page 47 579005 009 O ring 9...

Page 60: ...parts list Table 14 410694 001 Electrical Connector Kit Parts List Item ref Figure 49 Part No Description Qty 1 410607 001 Connector male 1 2 410117 001 Connector electrical 1 3 072 541 1 O ring 118 FKM 1 4 072 214 1 Ring internal lock 5 8 ID x 7 8 OD 1 Table 15 410697 001 UMP Wire Termination And Sealing Kit Parts List Item ref Figure 49 Part No Description Qty 1 081 112 1 Connector Terminal 7 2 ...

Page 61: ... Termination And Sealing Kit Die Spring Kit Parts Table 16 lists the 410485 001 Die Spring Kit parts list Figure 51 Die Spring Kit Table 16 410485 001 Die Spring Kit Parts List Item ref Figure 51 Part No Description Qty 1 410133 001 Die spring 2 1 2 3 1 2X ...

Page 62: ... Kit parts list Figure 52 Air Purge Screw Kit Table 17 410484 001 Air Purge Screw Kit Parts List Item ref Figure 52 Part No Description Qty 1 410064 001 O ring 015 FKM 1 2 410134 002 Screw air purge SST 1 3 579005 007 O ring 014 FKM 1 4 579005 009 O ring 903 FKM 1 5 579014 002 Clip hitch pin clip SST 1 5 2 4 3 1 ...

Page 63: ... the check valve is opened by fuel flow Figure A 1 Pump On condition Pump Off When the pump shuts off the check valve reseats isolating the line As pressure in the line builds due to thermal expansion the excess pressure vents through the relief valve back into the tank as shown in Figure A 2 Figure A 2 Relief valve vents excess line pressure From pump To line Check valve Spring rjpumps ckvlv1 rjp...

Page 64: ...hown in Figure A 4 At about 7 5 clockwise turns the relief valve will open you will hear line pressure vent and the service screw will lock onto the check valve When you have turned the service screw all the way down back off 3 or 4 turns counterclockwise and wait a few seconds for the product in the manifold to drain out Unscrew the check valve housing and remove the complete valve assembly Figur...

Page 65: ...rim to a degree that the spring in the check valve and gravity forces the check down onto its seat in the manifold All the way up is the normal operating position of the service screw Always make sure to reinstall the plastic protective cap and fully thread it into place to ensure a good seal Figure A 5 Returning the check valve to its normal operating position rjpumps ckvlv6 Check valve contacts ...

Page 66: ...rclockwise then the pump is turned on CAUTION The air purge screw is retained by the hitch pin to limit travel Do not attempt to rotate beyond 3 turns As the pump runs any air in the cavities is pushed through the small tank return port as shown in diagram 2 After the pump has run for about 2 3 minutes the air will have been removed from the manifold and piping as shown in diagram 3 While the pump...

Page 67: ...799 1 049 1 859 2 609 0 489 0 O Ring Thickness Gauge inches O Ring Inside Diameter Gauge inches C L Center o ring on line with inside of one side of the o ring against zero Read o ring inside diameter at inside of the opposite side The example is 2 090 inches inside diameter o ring The Red Jacket Pump O Ring Gauge Part No 577013 835 Rev A ...

Page 68: ...reset and the dial turned back to its original protective setting The functionality of the motor protection device must be checked at appropriate intervals but as least once per year During normal operation faults causing the device to trip need to be remedied before the equipment is put back into service The following Manual Motor Protectors have been certified for use with The Red Jacket Submers...

Page 69: ...й документацией завода изготовителя Veeder Root Company с Ex маркировкой согласно приложению см бланки 0496718 0496719 Серийный выпуск КОД ТН ВЭД ТС 8413 70 2900 8413 70 2100 СООТВЕГСГКУЕТ1ТРИВОВАНИЯМ IT ТС 12 2011 О безопасности оборудования для работы во взрывоопасных средах і А СЕРТИФИКАТ ВЫДАН НА ОСНОВАНИИ Протокола оценки и испытаний 167 2018 Т от 08 08 2018 Испытательной лаборатории техничес...

Page 70: ...21 3 2 2 380 415 50 3 5 4 P500V17 V4L507 с насосом LPG 24 5 3 7 380 415 50 3 8 8 Примечание под звездочками и в обозначении моделей электронасосов указывается RJ фиксированная длина трубопровода обозначается в дюймах IU регулируемая длина трубопровода насоса обозначается одной цифрой 3 ОПИСАНИЕ КОНСТРУКЦИИ ИЗДЕЛИЯ И ОБЕСПЕЧЕНИЕ ВЗРЫВОЗАЩИЩЕННОСТИ Электронасос Red Jacket состоит из пакер коллектора...

Page 71: ... 7 2012 Взрывоопасные среды Часть 7 Оборудование Повышенная защита вида е ГОСТ Р МЭК 60079 18 2012 Взрывоопасные среды Часть 18 Оборудование с видом взрывозащиты герметизация компаундом т 4 МАРКИРОВКА Маркировка наносимая на электронасосы включает следующие данные товарный знак или наименование предприятия изготовителя тип изделия заводской номер и год выпуска Ех маркировку специальный знак взрыво...

Page 72: ...For technical support sales or other assistance please visit www veeder com ...

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