Service And Repair
Replacing the Packer-to-Manifold Wiring Connectors
43
Figure 36. Correct Depth Of Male Connector In Packer Socket
15. Strip insulation off all six wires 5/16 of an inch (8mm).
16. Connect like colored wires from the UMP to like colored wires to the male connector with supplied butt splice
connectors and making a mechanical crimp. (Note: refer to notes made in Step 4 before connecting these
wires).
17. Pull on each wire to verify a reliable crimp was achieved.
18. Insulate the three connections by placing each by itself into an epoxy sealant bag following steps A, B, C
below.
19. When finished sealing the wires, coil the wires inside the packer's wiring compartment as neatly as possible
20. Get a 2.090’’ID x 0.118’’ wide O-ring from the Hardware/Seal Kit. Lubricate the O-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (50 N•m).
Retaining
washer
Retaining washer flat
side against connector
Indexing pin in hole
Packer facing
045-3
about
1-3/8''
(35mm)
A
A
View A-A
To m
a
le
connector
Tie wr
a
p
B
u
tt
s
plice
From pigt
a
il
A
C
B
Wire in
su
l
a
tion i
s
f
u
lly into epoxy
Only one
connection
per
ba
g.
In
s
tr
u
ction
s
:
NOTE: When temper
a
t
u
re i
s
b
elow 50°F (10°C), keep
re
s
in in
a
w
a
rm pl
a
ce prior to mixing (e.g., in
a
n
in
s
ide pocket next to
b
ody).
1. Open epoxy
s
e
a
l
a
nt p
a
ck
a
ge,
a
nd remove re
s
in p
a
k.
2. Holding re
s
in p
a
k
as
s
hown in A,
b
end p
a
k
a
long
long length.
3
. A
s
s
hown in B, firmly
squ
eeze the RED
S
IDE of the
re
s
in, forcing it thro
u
gh the center
s
e
a
l
a
nd into
BLACK
S
IDE.
4. Mix thoro
u
ghly to
a
u
niform color
b
y
squ
eezing
content
s
ba
ck
a
nd forth 25-
3
0 time
s
.
5.
Squ
eeze mixed, w
a
rm re
s
in into one end of
ba
g
a
nd
c
u
toff other end.
6.
S
lowly in
s
ert wiring connection into
s
e
a
ling p
a
ck
u
ntil
it i
s
s
n
u
g
a
g
a
in
s
t the oppo
s
ite end
as
s
hown in C.
7. Twi
s
t open end of
ba
g
a
nd
us
e tie wr
a
p to clo
s
e it off
a
nd po
s
ition the tie wr
a
pped end
u
p
u
ntil the re
s
in
gel
s
.
