Service And Repair
Replacing the Packer-to-Manifold Wiring Connectors
40
Replacing the Packer-to-Manifold Wiring Connectors
Disconnect, lock out, and tag power at the panel before servicing the
pump.
When servicing equipment, use non-sparking tools and use caution when removing or
installing equipment to avoid generating a spark.
Kits Required:
• Electrical Connector kit (P/N 410694-001)
• UMP Wire Termination and Sealing Kit (P/N 410697-001)
• Hardware/Seal Kit, P/N 410154-001
• Die Spring Kit, P/N 410485-001
Special tools - not supplied in kits:
• 3/16’’ hex wrench, medium point felt-tip pen, small piece of masking tape, small ruler and needle-nose pliers or
long-nose locking pliers
Procedure:
1.
If a ball valve is installed down line from the pump, close it.
2.
Remove the two extractable lock-down nuts (see Figure 26 on page 31). The springs on the lock-down studs
between the extractable’s flange and the manifold will push it up, breaking the seals.
Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.
3.
Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface.
Removal of the
extractable section of the pump must be conducted with caution.
Make certain that the extractable
section remains centered within the riser pipe ant that no portion of the extractable binds during the removal
process. If binding occurs during removal, stop and determine the cause of the binding and correct the
situation before proceeding with removal.
4.
Remove the packer wiring compartment cover (see Figure 29 on page 33). Remove and discard the O-ring
from the cover and set aside the cover. Observe the three wiring connections sealed inside the compartment.
Make a note of which wire from the packer connects to which wire from the pigtail (it should be like colored
wires connecting to like colored wires). Cut the wires close to the epoxy-filled bags and discard the bags.
5.
Locate the male connector inside the packer (see Figure 32).
6.
Place a mark on the facing of the Packer using a felt pen to indicate the position of the index hole (see
Figure 34).
OFF
WARNING
WARNING
