Service And Repair
Replacing the Pigtail
39
18. Insulate the three connections by placing each by itself into an epoxy sealant bag following steps A, B, C
below.
19. When finished sealing the wires, coil the wires inside the packer's wiring compartment as neatly as possible
20. Get a 2.090’’ ID x 0.118’’ wide O-ring from the Hardware/Seal Kit. Lubricate the O-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (48 N•m).
21. Get the three extractable O-ring seals ( 3.975’’ ID x 0.210’’ wide [upper], 3.850’’ ID x 0.210’’ wide [middle],
and 3.725‘’ x 0.210’’ wide [lower]) from the Hardware/Seal Kit. The three O-rings are very close in size so take
extra care to distinguish each one before replacing them in the extractable. Lubricate each O-ring with
petroleum jelly and then install them in their assigned grooves in the extractable - see Figure 29 on page 33.
22. Remove the manifold’s female connector’s O-ring - see Figure 29 on page 33. Get a 0.862’’ ID x 0.103’’ wide
O-ring from the Hardware/Seal Kit and lubricate it with petroleum jelly. Slide the O-ring over the female
connector and push it down into its groove.
23. Reinstall the extractable unit into the manifold and tank. Install the new extractable lock-down nuts from the kit
and torque them in an alternating pattern to 50 ft-lbs (68 N•m).
Remove the springs around the lock-down studs and replace with the springs from the kit.
24. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 31).
The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.
25. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
26. If applicable, open the ball valve down line from the pump.
To m
a
le
connector
Tie wr
a
p
B
u
tt
s
plice
From pigt
a
il
A
C
B
Wire in
su
l
a
tion i
s
f
u
lly into epoxy
Only one
connection
per
ba
g.
In
s
tr
u
ction
s
:
NOTE: When temper
a
t
u
re i
s
b
elow 50°F (10°C), keep
re
s
in in
a
w
a
rm pl
a
ce prior to mixing (e.g., in
a
n
in
s
ide pocket next to
b
ody).
1. Open epoxy
s
e
a
l
a
nt p
a
ck
a
ge,
a
nd remove re
s
in p
a
k.
2. Holding re
s
in p
a
k
as
s
hown in A,
b
end p
a
k
a
long
long length.
3
. A
s
s
hown in B, firmly
squ
eeze the RED
S
IDE of the
re
s
in, forcing it thro
u
gh the center
s
e
a
l
a
nd into
BLACK
S
IDE.
4. Mix thoro
u
ghly to
a
u
niform color
b
y
squ
eezing
content
s
ba
ck
a
nd forth 25-
3
0 time
s
.
5.
Squ
eeze mixed, w
a
rm re
s
in into one end of
ba
g
a
nd
c
u
toff other end.
6.
S
lowly in
s
ert wiring connection into
s
e
a
ling p
a
ck
u
ntil
it i
s
s
n
u
g
a
g
a
in
s
t the oppo
s
ite end
as
s
hown in C.
7. Twi
s
t open end of
ba
g
a
nd
us
e tie wr
a
p to clo
s
e it off
a
nd po
s
ition the tie wr
a
pped end
u
p
u
ntil the re
s
in
gel
s
.
NOTICE
WARNING
