Veeder-Root Red Jacket Maxxum Big-Flo Quick-Set Series Installation, Operation & Service Manual Download Page 22

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Installation

Starting the System and Completing the Installation

Table D.

Volts

Phase

Service

Factor

Cur.

Locked

Rotor

Cur.

Branch Ckt.

Protection

Wire Size for Max. Length of Run Shown

(From Service Entrance to Pump in Feet)

Nema

Codes

Fusetron

Ckt.

Brkr.

(Amps)

No. 14

No. 12

No. 10

No. 8

No. 6

208-230*

12.0

61.0

172

274

929

673

1048

208-230*

7.2

45.0

361

574

899

1410

2197

208-230*

10.5

62.0

255

406

635

997

1552

380-415

5.4

29.0

787

1250

1956

3070

---

208-230*

17.2

92.0

---

240

376

590

920

380-415

8.8

49.0

472

750

1173

1841

2867

575

7.0

37.0

929

1477

2311

3627

---

*Figures represent maximum length in feet for 220 or 230 volt system. Use 75% of length for 208 volt system.

Summary of Contents for Red Jacket Maxxum Big-Flo Quick-Set Series

Page 1: ...D051 301 Rev V Installation Operation Service Maxxum Big Flo 6 Submersible Pump Red Jacket Quick Set Submersible Pump...

Page 2: ...f any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5...

Page 3: ...nstalling Two Pumps for Tandem Operation 23 Testing the Installation Testing the Piping 26 Testing the Tank 27 Purging the System 27 Adjusting the Pressurstat Line Relief Pressure 28 Service and Repai...

Page 4: ...nifold System Three Wire Control 208 230 Single Phase 24 Figure 15 Suggested Diagram For Wiring Dual Manifold System Two Wire Control Three Phase 25 Figure 16 Suggested Diagram For Wiring Dual Manifol...

Page 5: ...h or serious injury GLOVES Wear gloves to protect hands from irritation or injury NO SMOKING Sparks and embers from burning cigarettes or pipes can ignite fuels and their vapors NO OPEN FLAMES Open fl...

Page 6: ...f the National Electrical Code NFPA 70 the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A and any European national state and local code requirements that apply 2 Turn off tag a...

Page 7: ...rdance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment Prevent Explosions and Fires Fuels and their vapors w...

Page 8: ...eral state and local fire codes and other applicable local regulations The selection of any Veeder Root product must be based upon physical specifications and limitations and the product s compatibili...

Page 9: ...in serious injury or death 2 Never wire a submersible pump to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an i...

Page 10: ...tank diameter and bury depth Before installing pipe threads apply an adequate amount of fresh UL classified for pe troleum non setting thread sealant 4 Apply thread sealant to the six inch riser flang...

Page 11: ...ould be used in this joint Installation of a ball valve is recommended on the discharge side of the pump or discharge of the Big Flo leak detector housing if used This will aid in troubleshooting and...

Page 12: ...fore screwing the cover into the manifold Use light grease oil or petroleum jelly Replace the conduit box cover Do not use pipe sealant on the conduit box cover s threads Torque to 35 ft lb 50 N m 1 C...

Page 13: ...the motor will not pump or continue to run the tank is dry 5 If an external pilot light is desired to indicate when the submerged pump is operating wire as shown in Figure 3 Figure 4 or Figure 5 Shou...

Page 14: ...roper overload heaters in magnetic starter matching starter manufacturer and amperage rating of the pump 3 Motor Rotation Where it is not convenient to predetermine the power supply phase rotation pro...

Page 15: ...ustomers 115V external pilot light 50W max To neutral of 115 230V supply The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for prop...

Page 16: ...lack Red Red Blue Blue Blue Blue Blue Blue Red Red Red Motor Blue 1 2 3 Ext pilot Three wire control Ground screw Two wire control 115V External pilot light 50W max Low liquid protector Stop Start 2 3...

Page 17: ...ack Black Black Blue Blue Black Black Red Red Blue Blue Motor Blue Blue 1 2 3 Ext pilot Ground screw Hot 115V External pilot light 50W max Low liquid protector 115 rj 051 301 5 eps 208 230 2HP 1 CONTR...

Page 18: ...shown On Off switch Seal Black No liquid protector circuit If 115V is not available from power supply pilot lights may be operated from any 115V lighting circuit by controlling with a 4 pole starter...

Page 19: ...k Coil 3 PHASE POWER SUPPLY Observe color code L1 L2 L3 phase sequence for proper rotation of motor rj 051 301 9 eps 3 wire control requires the use of an auxiliary contract in the magnetic contactor...

Page 20: ...iphon it is necessary to run the submerged pump at least 10 to 20 minutes continuously to purge the air from the siphon manifold 4 After the above checks have been made the backfill can be completed a...

Page 21: ...83 454 1 C 72 D 119 C 84 D 131 C 96 D 143 C 120 D 167 C 144 D 191 Table C Model Number Pump Motor Assembly HP Volt Phase Winding Resistances Ohms Orange to Red Orange to Black Red to Black Blue to Blu...

Page 22: ...o 14 No 12 No 10 No 8 No 6 2 208 230 1 12 0 61 0 20 20 172 274 929 673 1048 H 2 208 230 3 7 2 45 0 15 15 361 574 899 1410 2197 K 3 208 230 3 10 5 62 0 15 20 255 406 635 997 1552 K 3 380 415 3 5 4 29 0...

Page 23: ...0 Approx 3 NPT male thread Pump Veeder Root only supplies the adapter Red Jacket pumps are centrifugal type and as such are not designed to pump product when level is below the bottom of the pump Befo...

Page 24: ...your service representative for instructions for your specific system 1 Since the leak detector only checks for leaks down stream from itself it should be installed as close to the pump as possible w...

Page 25: ...nt line can be easily routed back to the tank through this passage way 3 NPT flanged Big Flo valve 117 182 5 To be used in conjunction with the FX Series Leak Detector 11 0 13 0 FX leak detector vent...

Page 26: ...of the male threads of the 1 4 X 2 inch long nipple with pipe sealant Thread one end of the nipple into the siphon nozzle and the other end into the 1 4 x 3 8 inch reduction bushing 3 Apply pipe seala...

Page 27: ...of each pump to prevent product from being pumped through the pres sure relief system of the adjacent pump when it is not operating Readjust the Pres surstat to the desired pressure relief value for...

Page 28: ...gh Figure 16 for suggested wiring diagrams Figure 13 Suggested Diagram For Wiring Dual Manifold System Two Wire Control 208 230 Single Phase Figure 14 Suggested Diagram For Wiring Dual Manifold System...

Page 29: ...t light 115V supply Voltage rating of relay coil must match power supply rj 051 301 17 eps PUMP 2 PUMP 1 Observe color code L1 L2 L3 phase sequence for proper rotation of motor NOTICE NOTICE L1 L2 L3...

Page 30: ...of the test release the pressure by a Turning the check valve lock down screw counter clockwise as far as it will go b Remove the protective cover from the Pressurstat see Figure 18 and turn the Press...

Page 31: ...se as far as it will go b Remove the protective cover from the Pressurstat see Figure 18 and turn the Pressurstat adjustment screw counter clockwise until the screw protrudes 3 4 this will relieve the...

Page 32: ...screw fully down the line relief pressure should be from 40 to 45 psi With the adjusting screw all the way up the pressure should be from 0 to 3 psi 4 The line relief pressure can be verified in three...

Page 33: ...eyebolts are removed after pump in stallation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred the extractable and eyebolt should be replaced...

Page 34: ...duit seal must be replaced with the proper 5 wire version 6 Pull the pigtail connector in the discharge head out far enough to see the o ring in the sidewall of its socket Remove the connector s o rin...

Page 35: ...inimum of 6 full threads installed Occasionally eyebolts are removed after pump in stallation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred...

Page 36: ...arge 1 1 1 2 213 065 5 Pigtail Conduit Seal 2 3 HP 1 1 2 213 069 5 Pigtail Conduit Seal 5 HP 1 3 072 712 1 Pigtail O ring 1 1 1 4 072 714 1 Motor Shell O ring 1 1 1 5 026 179 1 Bolt 3 8 16 x 1 Hex 1 1...

Page 37: ...of the vent line and check valve assembly are clean and free of debris or contamination during servicing 1 Relieve system pressure by removing the protective cover and then backing out the pressure ad...

Page 38: ...ntamination during servicing 1 Close the ball valve in the discharge line if it has been installed 2 Lock down screw removal see Figure 22 a Remove the four wiper housing retaining screws b Lift off t...

Page 39: ...ssurstat And Check Valve Lock Down Screw Assembly rj 051 301 24 eps Protective cover Adjustment screw Pressurstat body Spring Plunger Diaphragm Lockdown screw 8 Screw Wiper seal Wiper housing O ring O...

Page 40: ...76 447 1 Screw Adjustment 1 2 080 944 1 Spring Expansion Relief 1 3 067 278 1 Plunger 1 4 017 573 1 Diaphragm Expansion Relief 1 5 072 642 1 O Ring 112 1 6 072 699 1 O Ring 240 1 7 026 752 1 Lockwashe...

Page 41: ...ld Assembly Parts Side View Figure 24 Check Valve And Electrical Bushing Assembly Table H Item Part No Description Qty 1 144 320 5 Kit Lock Down Screw 1 2 144 317 5 Kit Check Valve 1 3 072 695 1 O Rin...

Page 42: ...lt Hex 1 2 13 x 1 1 2 6 3 144 307 5 Kit Siphon Components 1 3a 066 163 3 Plug Siphon Plug 1 4 026 759 1 Bolt Hex 3 4 10 x 1 3 4 3 5 086 010 1 Line Steel Vent 1 6 027 240 1 Plug Square 1 4 NPT 1 7 027...

Page 43: ...Yoke and Contractors Box Assembly Table J Item Part No Description Qty 1 072 700 1 O Ring 223 1 2 072 689 1 Internal Retaining Ring 1 3 114 319 5 Kit 5 Wire Connector Assembly 1 4 072 710 1 O Ring 13...

Page 44: ...lete General Purpose Motor Control Box 4 D x 10 125 W x 15 125 L 1 2 071 047 1 Starting Relay 3ARR3 J3V2 1 3 071 061 1 Line Contactor Relay 1 4 011 085 1 Starting Capacitor 200MFD 250 Volt 1 5 012 253...

Page 45: ...1080 162 74 208 230 3 883 434 5 UMP P300J17 3HB 3 37 4 950 125 57 380 415 3 886 511 5 UMP P500J17 3K 5 47 0 1200 167 76 380 415 3 883 226 5 UMP P500J6 2K 5 41 1 1050 162 74 575 3 UMP WITH DISCHARGE H...

Page 46: ...als supplied All installations shall provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipot...

Page 47: ......

Page 48: ...tificate of Approval number shall be plainly and permanently stamped or otherwise fixed upon each pump by the manufacturer NOTE Product must already be identified with Certificate of Approval number b...

Page 49: ...lations must provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipotential bonding 4 It is a...

Page 50: ...For technical support sales or other assistance please visit www veeder com...

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