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25 

 

51  ERROR_NR_ADC_I_DISCHARGE_MIN_SCALE 
52  ERROR_NR_ADC_I_DISCHARGE_MAX_SCALE 
53  ERROR_NR_I_DISCHARGE_FET_ERROR 
54  ERROR_NR_I_CHARGE_FET_ERROR 
55  ERROR_NR_I_DISCHARGE_CHARGE_FET_ERROR 
56  ERROR_NR_TEMP_DISCHARGE_ERROR_LOCK 
57  ERROR_NR_TEMP_CHARGE_ERROR_LOCK 
58  ERROR_NR_OVER_CHARGE_CURRENT_ALARM_RECUPERATION 
59  ERROR_NR_OVER_CHARGE_CELL_VOLTAGE_ALARM_RECUPERATION 
60  ERROR_NR_24V_SPN_MIN_ERROR 
61  ERROR_NR_24V_SPN_MAX_ERROR 
62  ERROR_NR_CAN_NETWORK_NOT_CONF_NODE_ID 
63  ERROR_NR_CAN_NETWORK_DOUBLE_NODE_ID 
64  ERROR_NR_PARAMETER_CONFIGURATION_ERROR 

 

12  The CAN Protocol  

The  communication  between  all  batteries  in  the  system,  the  charger  and  the  application  (optional)  is 

done  via  the  standardized  CANopen  protocol.  For  more  detailed  information  about  CANopen  please 
visit the official website from “CAN in Automation” (CiA) at 

https://www.can-cia.org/canopen/

. 

At  normal  operation,  all  necessary  data  is  transmitted  via  PDOs  in  cyclic  intervals.  If  the  application 

needs  more  information  in  addition,  more  data  can  be  accessed  via  SDO  request  to  the  master 

battery. 

12.1 

Communication within the battery system 

All data, which is needed to operate a battery system, is transferred via Process Data Objects (PDOs). 

Each battery transmits data in cyclic intervals with the following definition based on Node ID 1. PDOs 

sent by other Node IDs increase the CAN-ID, e.g. TPDO_1 sent by Node ID 4 has CAN-ID 0x184. 

 

 

 

 

12.2 

Communication sent by the battery master (for application) 

The battery, which is configured as the master, sends cyclic data of the complete system. Every state 

of each module is summarized in TPDO_8. In this way only one PDO needs to be checked in case of 

monitoring the system for faults and errors. 

TPDO_1 0x181

PDO

1

1s

uint32 [mV]

int32 [mA]

PDO

CAN-ID Type Node-ID

Data

Event

Battery Voltage

Battery Average Current

TPDO_2 0x281

PDO

1

1s

int16 [0.1°C]

int16 [0.1°C]

uint16 [mV]

uint16 [mA]

PDO

CAN-ID Type Node-ID

Data

Event

Max. FET Temp. Max. Cell Temp. Charge Voltage Req. Charge Current Req.

TPDO_3 0x381

PDO

1

1s

uint16 [mAh]

uint16 [mAh]

uint16 [mAh]

PDO

CAN-ID Type Node-ID

Data

Event

Battery Cap.

Battery Full Cap.

Battery Rem. Cap.

not used

TPDO_4 0x481

PDO

1

100ms

uint16

uint16

uint16

uint16

PDO

CAN-ID Type Node-ID

Data

Event

Information Status Warning Status

Error Status

Charge Control Status

Summary of Contents for EASY BLADE

Page 1: ...1...

Page 2: ...battery 13 6 1 Easy Blade 13 6 2 Easy Block 14 6 3 Included in the box 14 6 4 Additional systems requirements 14 6 5 Push Button 15 6 6 LED indications 15 7 Setup a system 17 7 1 Mechanical connectio...

Page 3: ...www varta storage de Tel 0049 9081 240 86 60 power varta storage com Version 2 Date December 2020 About this manual Please read this instruction manual carefully before beginning any kind of work It...

Page 4: ...g disposal 1 2 General hazard sources If the following instructions for handling the device are not observed this might lead to personal injury or damage to the battery or your device for which VARTA...

Page 5: ...rial damage Do not use water for cleaning the module Never put down containers with fluids beverage containers and the like on electrical systems The relative humidity inside the room must not exceed...

Page 6: ...and is non permanent 2 nd Level Protection for over voltage under voltage over current short circuit over temperature under temperature It is controlled by the BMS software and is permanent 3 rd Level...

Page 7: ...ments of the safety standard UL1642 and the packs in this handbook are certified to additional safety standard IEC62133 2 2017 as well as UN38 3 requirements for transportation SYSTEM HIGHLIGHTS OF VA...

Page 8: ...he end of discharge voltage is reached Nominal Capacity The nominal capacity C denotes the capacity amount in Ah Amp re hours that the battery can deliver at the 5h discharge rate 0 2 C The reference...

Page 9: ...are first choice for a number of modern high tech products in fields such as robotics Automated Guided Vehicles AGV related Logistics and Agricultural solutions and more They provide long lasting reli...

Page 10: ...V 25 9 51 8 Operating Temperature Charging 0 o C to 45 o C 0 o C to 45 o C Discharging 20 o C to 55 o C 20 o C to 55 o C Storage 1 to 3 month at 20 o C to 45 o C 1 year at 20 o C to 24 o C 1 to 3 mon...

Page 11: ...51 2 Operating Temperature Charging 0 o C to 50 o C 0 o C to 50 o C Discharging 20 o C to 60 o C 20 o C to 60 o C Storage 1 to 3 month at 20 o C to 45 o C 1 year at 20 o C to 24 o C 1 to 3 month at 20...

Page 12: ...13 6 Description of the battery 6 1 Easy Blade...

Page 13: ...or the negative terminal and an M8 screw type for the positive terminal For connection of the modules an additional bus bar or wires with cable lug are needed b Communication cable The communication c...

Page 14: ...rger datasheets can be provided on request for more information on charging see chapter 10 Description Material number Remark Easy Charger 24 V 57020101401 Easy Blade 24 V Easy Block 24 V Easy Charger...

Page 15: ...s 0 2 0 2 0 2 0 6 g Reversible error e g over temperature over current LED s h No valid Node ID or double Node ID detected LED s 0 2 0 2 0 2 0 6 i Switch to Bootloader Mode LED s 0 1 0 1 0 1 j Bootloa...

Page 16: ...e module The modules can be connected in x1 or z2 direction for Easy Blade For Easy Block x3 and or y3 directions are possible via two module connectors shown below in black Place the module connector...

Page 17: ...onsidered in the final design of the application For removal of the module connector loosen the screw and remove the module connector If the connector is stuck use a screwdriver for pulling it out of...

Page 18: ...24V and 48V battery modules within a single system The next steps describe how to connect the battery modules in parallel Step 1 Minus terminal Connect the Power Minus of all modules in parallel Tigh...

Page 19: ...ntil the LEDs starts flashing orange Alternatively the ON OFF signal at the M12 connector can be connected to GND by an external switch Step 2 Press the button on any battery for at least 5s until the...

Page 20: ...connector permanently to ground Pin 3 Note Wake Up by the external switch is prioritized In case the battery has been turned off while the external switch was active and will be turned on again via th...

Page 21: ...the ON OFF pin in the CAN connector Method 3 only applies for single modules If no charging discharging below a set threshold 5A default is detected within 3h the single module shuts down automaticall...

Page 22: ...15 000 mA in High Temp Range Write 15000dez in object 0x3F00 7 4 Save values permanent in EEPROM Write 7211dez in object 0x2010 1 Check the Parameters after a Reboot of the battery Read object 0x3100...

Page 23: ...GE_OCC_1 23 ERROR_NR_I_CHARGE_OCC_2 24 ERROR_NR_I_CHARGE_OCC_3 25 ERROR_NR_I_DISCHARGE_SC 26 ERROR_NR_I_DISCHARGE_OCD_1 27 ERROR_NR_I_DISCHARGE_OCD_2 28 ERROR_NR_I_DISCHARGE_OCD_3 29 ERROR_NR_I_AKKU_D...

Page 24: ...master battery 12 1 Communication within the battery system All data which is needed to operate a battery system is transferred via Process Data Objects PDOs Each battery transmits data in cyclic inte...

Page 25: ...Node ID Data Event Information Status Warning Status Error Status Charge Ctrl Stat Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 all modules this module CHG FET closed all modules this module are almost...

Page 26: ...hen the charger is used as on board charger and stays connected at the system We want to use the Delta Q charger as a stationary charger so it will be usually disconnected from the vehicle after opera...

Page 27: ...the individual modules in a system Important For this reason if modules are changed within a system which have different state of charge levels we recommend first to fully charge the pack to equalize...

Page 28: ...cle life full 4 000 cycles are achievable What is recommended for Fast Charge and what is recommended for Cycle Life Easy Blade to achieve cycle life of 1 200 cycles and beyond the max charge current...

Page 29: ...CAN required that the batteries are communicating with the charger Yes this is correct Charging is only possible with CAN communication Is the communication modulated onto the direct current signal o...

Page 30: ...tory Otherwise the battery will get stuck in SDO write errors Will the battery perform SDO interactions with the charger even after PDO communication starts No it will not 13 4 Parallel Connection Is...

Page 31: ...ax 80 average SOC to extend the expected life up to 10 years Easy Blade max 80 average SOC to extend the expected life up to 4 years What is the shelf life of the modules Easy Blade Shelf life 24 mont...

Page 32: ...tdown timer can be set via object 0x3F00 4 This is only for standalone modules not multi module systems Multi module systems don t support this function Steps to follow 1 Code for write permission Wri...

Page 33: ...om Zuiderlaan 14 bus 10 B 1731 Zellik T 32 0 2 462 01 00 F 32 0 2 462 01 25 E belgium texim europe com Martin Kollar Strasse 9 D 81829 M nchen T 49 0 89 436 086 0 F 49 0 89 436 086 19 E germany texim...

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