THL no.: 160808
Installation and maintenance
Vedolux 350
Vedolux 450
Vedolux 650
Page 1: ...THL no 160808 Installation and maintenance Vedolux 350 Vedolux 450 Vedolux 650...
Page 2: ...tion Fuse Max temperature thermal relay Wiring diagram 17 Control panel 18 Aggregate test installation engineer 19 Starting the boiler 20 First firing Turbulators Flue gas temperature Firing Operation...
Page 3: ...02 Boiler setpoint 03 TRG setpoint 04 O2 setpoint 05 TAD start 06 Switch off 10 V1 replacement air 11 V2 replacement air Menu Warnings and alarms 34 Max temperature thermal relay tripped Incorrect me...
Page 4: ...rmebaronen Vedolux 350 450 and 650 Boiler Vedolux 350 Vedolux 450 Vedolux 650 Production number Installation date Pipe installer Phone Electrician Phone Other To be completed when the boiler is instal...
Page 5: ...there are no gas and dust leaks Thermal valve STW has been fitted Expansion tank volume correctly dimensioned Pay attention to prepressurisation in a closed tank System has been filled with water vent...
Page 6: ...s fan causes the flames to move downwards through the grate The gases remaining are combusted in the ceramics The hot flue gases then continue through the boiler s flues where the heat is absorbed and...
Page 7: ...of crushing Never touch the lambda dampers when the boiler is switched on The hatch lock prevents the boiler s hatches from being opened unintentionally Be careful if you need to open the boiler s hat...
Page 8: ...er s temperature rises to 113 F after the wood has burned up the charging pump starts in order to withdraw the remaining heat from the boiler The charging pump is in operation for at least three minut...
Page 9: ...at flue gas outlet negative pressure Return temperature min 122 F Temperature range 167 185 F Accumulator volume min 396 582 770 gal Cooling coil incoming cold water connection pressure temperature m...
Page 10: ...Vedolux 450 Vedolux 650 a 57 68 0 79 0 65 55 0 79 0 75 31 0 79 0 in b 25 2 25 2 27 01 in c 56 46 0 79 0 64 76 0 79 0 75 28 0 79 0 in d 6 3 6 3 6 1 in e 40 35 40 35 40 75 in f 56 69 0 79 0 65 0 79 0 7...
Page 11: ...x with boiler s electronics 11 Upper flue gas tubes 4 with turbulators 12 Lower flue gas tubes 4 with turbulators 13 Resetting the max temperature thermal relay STB 14 Bypass plate 15 Air plates detac...
Page 12: ...tive part must be filled The boiler must be connected to an open or closed expansion system The boiler must be connected to an accumulator system The boiler shall be operated at nominal output and cha...
Page 13: ...d according to existing rules and the instructions provided by each manufacturer for its product Kv h i g f d e c a b j a Vedolux b Accumulator system c Hot tap water d Heating circuit e Safety valve...
Page 14: ...liminate air pockets and to achieve self circulation The minimum recommended pipe dimension is 1 1 in for Vedolux 350 and 450 and 1 38 in for Vedolux 650 Expansion system The volume of the expansion t...
Page 15: ...hat the temperature of the boiler does not exceed 230 F An adequate volume of cooling water must be present see the data for the cooling coil regardless of whether the water supply is your own or muni...
Page 16: ...lement output 12 V 16 VA b Temperature sensor Terminals 1 2 flue gas temperature sensor Terminals 3 4 boiler temperature sensor Sensor type Pt100 Measurement range flue gas temperature sensor 4 930 F...
Page 17: ...hite BLUE YELLOW GREEN BLACK BLUE YELLOW GREEN BLACK BLUE YELLOW GREEN BLACK Any intervention in the boiler s electrical equipment that requires tools must be carried out under the supervision of a qu...
Page 18: ...off because the wood has been burned up or with the key b Yellow indication lights up for a warning c Red indication lights up for an alarm No boiler operation possible Flashes when no correct boiler...
Page 19: ...p stopped next test step Primary motor Test end primary air damper opened primary air damper closed next test step Second motor Test end secondary air damper opened secondary air damper closed next te...
Page 20: ...ed by firing in a cold boiler is evaporated rapidly and ventilated out through the chimney The boiler must be fired with a small fire roughly ten pieces of wood without turbulators When the ceramics a...
Page 21: ...ch is prevented from being opened completely by a latch Wait 5 10 seconds before lifting the latch and opening the hatch See the adjacent figure Wood filling The combustion chamber can be completely f...
Page 22: ...ose the hatches when the wood has been ignited Heating up The growing bar shows the difference between the flue gas and boiler temperatures TAD When the flue gas temperature exceeds the total of the b...
Page 23: ...the fan and the flue gas temperature sensor Safety functions When the boiler has not been fired for seven days the flue gas fan starts and is in operation for two minutes to ventilate the boiler so t...
Page 24: ...is The heat content is higher the drier the piece of wood is as it does not use as much heat for the drying process Freshly felled wood has a moisture content of approximately 55 Wood that has been dr...
Page 25: ...in than the end of the flue You will know it is there because less force is required to move it Refit the turbulators Remove and empty the soot hatch and remove any soot that has been deposited on th...
Page 26: ...t i grate left and right j insert front and rear Venting filling Check regularly that there is sufficient water in the heating system Air may be left in the heating system for a while after installati...
Page 27: ...boiler The boiler must not be in operation when it is drained Close the valves for the heating system Drain the water to a floor drain via a hose connected to the boiler s drain valve Create air suppl...
Page 28: ...vates deactivates the test point to next test point and together end the test The test is ended with at the last test point or if no key has been pressed for 15 minutes The display returns to operatio...
Page 29: ...flue gas temperature Exhaust temp F Current flue gas temperature O2 set Setpoint for oxygen content in flue gases O2 Current oxygen content in flue gases CO2 set Setpoint for carbon dioxide content i...
Page 30: ...alculation is based on a combustion air temperature of 95 F Over temp total Shows the proportion of over temperature incidents in relation to the total number of operating hours 10 burn off Shows the...
Page 31: ...est end fan started fan stopped next test step Load pump Test end charging pump started charging pump stopped next test step Primary motor Test end primary air damper opened primary air damper closed...
Page 32: ...will be a greater part compared with the used heat if the heat demand is low The location of the boiler and storage tank will affect the heat losses and thereby the efficiency if the installation is l...
Page 33: ...tion that checks the fire in the boiler during ignition If the fire is sufficient combustion control is connected If not the boiler is switched off Factory setting 104 F Setting range 77 257 F TAD dif...
Page 34: ...V2 min 25 open RISK OF BURN INJURIES Do not open the boiler s hatches Contact an installation engineer if the fault occurs repeatedly Incorrect measured values for the boiler temperature no operation...
Page 35: ...y air V1 and secondary air V2 replacement air flow rate After firing the boiler must be switched off with No bar is displayed when the firing begins Frost protection operation with automatic emergency...
Page 36: ...ply air See above There must be a fresh air intake 7 1 in Mechanical ventilation Any mechanical ventilation in the room must not create any negative pressure that disturbs the operation of the boiler...
Page 37: ...TRG flue gas temperature Frost protection Boiler switched off The charging pump starts at a boiler temperature 45 F If the temperature exceeds 46 F the charging pump is switched off Protection for fl...
Page 38: ...r lower 1 700451 Ceramics front lower 1 700452 Ceramics lower front 1 700559 Ceramic grate left and right 1 700454 Plane gasket ceramics 1 700460 Sealing cord 1 232256 Turbulator 1230 mm 3 440011 Spri...
Page 39: ...tch 1 300014 Glass fibre gasket 20 x 20 m 1 6 700560 Ceramics lower hatch 1 700648 Ceramic insert front and rear 1 Vedolux 650 700402 Ceramics upper rear 1 700401 Ceramics upper front 1 700644 Ceramic...
Page 40: ...V rmebaronen AB Arkelstorpsv gen 88 SE 291 94 Kristianstad Sweden Tel 46 44 22 63 20 www varmebaronen se www varmebaronen com info varmebaronen se...
