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87-900-865-01 (

B

)

JULY 2006

(GB)     INSTRUCTION MANUAL

Turbo-V60

Leak Detector

PCB Controller

Model 969-9840

vacuum technologies

Summary of Contents for 969-9840

Page 1: ...87 900 865 01 B JULY 2006 GB INSTRUCTION MANUAL Turbo V60 Leak Detector PCB Controller Model 969 9840 vacuum technologies ...

Page 2: ...Turbo V 60 Leak Detector PCB Controller ...

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Page 5: ...ler outline 3 II Installation 2 1 General 4 2 2 Line voltage selection 4 2 3 Power interconnections 4 2 4 Input Output interconnections 5 2 5 Turbo V pump connection 5 III Operation 3 1 General 6 3 2 Start up 6 3 3 Soft Start mode deselection 6 3 4 Starting the pump 6 3 5 Pump shutdown 7 3 6 Power failure 7 IV Maintenance 4 1 General 8 4 2 Controller test 8 ...

Page 6: ... operation maintenance manuals and any additional information provided by Varian All warnings and cautions should be read carefully and strictly observed Address any safety operation and or maintenance questions to your nearest Varian office The following format is used in this manual to call attention to hazards Warning are used when failure to observe instructions or precautions could result in ...

Page 7: ...ng power supply and 3 phase output analog and input output section microprocessor and digital section Controller to pump interconnection cable The power supply and the 3 phase output converts the single phase 50 60 Hz AC mains supply into a 3 phase low voltage medium frequency output which is required to power the Turbo V pump The microcomputer generates the variable output frequency and controls ...

Page 8: ...ge Frequency Power 54 Vac nominal 10 3 phase 1167 Hz 2 150 W maximum Operating temperaure 0 C to 40 C Storage temperature 20 C to 70 C J2 optoisolator input 4 to 12 Vdc J2 optoisolator output ICsat 1 6 mA VCE max 0 6 V VCEO 70 V Interconnecting cables Pump cable 5 wire 55 cm long Weight 0 5 Kg 1 1 Ibs 1 4 Controller outline The outline dimensions for the Turbo V60 Leak Detector PCB controller are ...

Page 9: ... controller can operates with two ranges of input voltage 120 Vac 20 220 Vac 20 The line voltage selection is done on the three pin male connector on the primary wires of the transformer for 120 Vac connect the line wires as follows 120 Vac to pin 2 white 0 V to pin 3 bleu for 220 Vac connect the line wires as follows 220 Vac to pin 1 brown 0 V to pin 3 bleu NOTE The mating connector and the femal...

Page 10: ... Input A determines the controller mode of operation according to the following truth table INPUT SIGNAL LOGIC LEVEL CONTROL UNIT CONDITION A B LOW LOW LOW FREQUENCY LOW HIGH HIGH FREQUENCY HIGH LOW HIGH FREQUENCY HIGH HIGH LOW FREQUENCY Pin 3 8 Output Normal optically isolated from the internal circuit Pin 4 9 Output Overload optically isolated from the internal circuit 2 5 Turbo V pump connectio...

Page 11: ...ft Start mode enabled that allows the pump to ramp up to Normal speed slowly with a minimum ramp up time of 75 seconds and a maximum of about 45 minutes If it is necessary to deselct this mode refer to paragraph 3 3 If the Soft Start mode is deselected the ramp up will be done within 60 seconds 3 3 Soft Start mode deselection The Soft Start mode is enabled and disabled by means of a jumper located...

Page 12: ...essary to set the Input A and Input B signals on J15 connector both to high logic level 3 6 Power failure In the event of a power failure momentary or long term the Turbo V controller will stop the turbopump When power is restored the Turbo V controller automatically restarts the turbopump ...

Page 13: ...directed in Fig 4 1 Figure 4 1 Dummy load connections 4 2 1 Power supply test a DC voltage test Check the DC voltages referring to test points indicated in Fig 4 2 Refer also to Figg 4 3 and 4 4 The meter should read 5Vdc 5 12 Vdc 5 Ground reference case of Q3 Switch on the controller and check 54 Vdc 10 between TP3 a TP5 Fig 4 2 b AC three phase output voltage test On the pump connector connect t...

Page 14: ...k the 3 phase ac output voltage It should be zero Switch off the controller and remove power cable 4 2 4 Functional test Perform the functional test with the turbo pump taking care to check the ramp sequence and start up time DISPOSAL Meaning of the WEEE logo found in labels The following symbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symb...

Page 15: ...SECTION IV MAINTENANCE 87 900 865 01 B 10 Figure 4 1 ...

Page 16: ...NTIFICATION Product Description Varian P N Varian S N Purchase Reference TYPE OF RETURN check appropriate box Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return Credit Shipping Error Evaluation Return Calibration Other HEALTH and SAFETY CERTIFICATION Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or RADIOACTIVITY Call Varian Custome...

Page 17: ...ate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Other Customer application Customer application PRIMARY PUMPS DIFFUSION PUMPS Pump doesn t start Noisy pump describe Heater failure Electrical problem Doesn t reach vacuum Over temperature Doesn t reach v...

Page 18: ...2 1263 Toll Free 0120 655 040 Korea Varian Technologies Korea Ltd Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 2 3452 2452 Fax 82 2 3452 2451 Toll Free 080 222 2452 Mexico Varian S de R L de C V Concepcion Beistegui No 109 Col Del Valle C P 03100 Mexico D F Tel 52 5 523 9465 Fax 52 5 523 9472 Taiwan Varian Technologies Asia Ltd 14F 6 No 77 Hsin Tai Wu Rd Sec 1 Hsi chi...

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