Varian 919-1114 Instruction Manual Download Page 19

TECHNICAL INFORMATION 

VACION PLUS PUMP INSTALLATION 

Inspection procedure 

VacIon 

Plus

 pumps are evacuated, baked out, 

sealed and leak-checked at below 1x10

-10

 Torr 

(mbar) or below prior to shipping. The following 
information and procedures can be used to estab-
lish the vacuum integrity of a VacIon 

Plus

 pump 

before installation. 

Visual inspection 

Inspect the pump and magnet for physical damage 
which may have occurred during shipment. Inspect 
the pinch-off seal. If it is open, the pump is at at-
mospheric pressure. 

,

 

WARNING!

 

The pinch-off seal is extremely sharp. Be careful. 

A VacIon 

Plus

 pump that has been exposed to at-

mosphere during shipment, or while in storage, will 
operate properly if it has otherwise not been dam-
aged. 

The pump is not harmed by such exposure, al-
though it is good practice to keep it under vacuum 
when not in use to exclude dust and the accumula-
tion of water vapor from the environment. 

Vacuum evaluation 

The ion pump is shipped in an evacuated condi-
tion. Before removing the shipping flange for in-
stallation on a vacuum system, it is recommended 
that the pump be started briefly to verify vacuum 
integrity and proper operation.  

To verify the vacuum integrity of the new pump be-
fore venting: 

1. Connect the pump to the control unit as di-

rected in the instruction manual of the control 
unit. 

,

 

WARNING!

 

The high voltage which is present in the ion pump 
from the control unit can cause severe injury or 
death. 

2.  With the main power switch in the OFF posi-

tion, plug the control unit into a suitable power 
source. 

3.  Turn the power to ON. 

4.  Observe the reading for an indication of one of 

the following conditions: 

− 

If the pump is free of leaks and is at a low 
pressure, the pressure indication shall within 
10 minutes fall to or below the 10

-8

 Torr 

(mbar) range as the volume of gas is 
pumped. 

− 

If the pressure inside the pump is at or near 
atmospheric level, an arc may strike inside 
the high voltage feedthrough giving a pop-
ping sound and the pump current will fluctu-
ate. If this occurs, turn the power OFF 
immediately. 

5.  If the vacuum integrity has been lost, the pump 

should be leak-checked with a mass spec-
trometer leak detector before installation on the 
system.  

Short circuits 

If there is a short circuit between the anode and 
cathodes in the pump (or cathode to pump body), 
the short-circuit current of the control unit will be 
drawn and low voltage will be indicated. If a short 
circuit exists in the control unit or high voltage ca-
ble and connector, low voltage will also be ob-
served when the high voltage connector is 
disconnected from the pump (refer to the control 
unit manuals). An ohm meter reading on the pump 
feedthrough may not be effective in finding a short. 
Short circuits may be caused by mechanical shock 
to the pump. If the pump is shorted, contact Var-
ian. 

TYPICAL INSTALLATION 

A typical installation is shown in Fig. 16 and con-
sists of: 

1.  VacIon Plus pump. 

2.  A Valve to seal off the pump from the rest of 

the system (if required). 

3.  The control unit. 

4.  A clean roughing pump (i.e. turbo). 

5. A thermocouple gauge capable of indicating 

pressure from atmosphere to 10

-3

 Torr/mbar 

range. 

6.  A valve to seal off the roughing pump from the 

vacuum chamber. Roughing lines, are usually 
made of stainless steel or copper tubing, or 
other low vapour pressure material. 

7.  High voltage cable. 

8.  Backing pump (diaphragm or scroll). 

 

 14 

87-900-106-01(B) 

Summary of Contents for 919-1114

Page 1: ...odel 919 1115 Model 919 1125 Model 919 1145 Model 919 1146 Model 919 1114 Model 919 1124 Model 919 1144 I MANUALE DI ISTRUZIONI D BEDIENUNGSHANDBUCH F NOTICE DE MODE D EMPLOI GB INSTRUCTION MANUAL 87 900 106 01 B APRIL 2006 ...

Page 2: ...VacIon Plus 20 ...

Page 3: ......

Page 4: ......

Page 5: ... Vacuum evaluation 14 Short circuits 14 TYPICAL INSTALLATION 14 INLET FLANGE CONNECTION 15 CONTROL UNIT CONNECTION 16 SAFETY INTERLOCK 16 HEATER INSTALLATION 16 HEATER REPLACEMENT 17 BAKEOUT OPERATION 17 Bakeout of VacIon pump with the integral heaters 17 OPERATING PROCEDURE 17 MAINTENANCE 18 Exchange of the high voltage feedthrough 18 Leakage current check 19 High potting 19 PUMP TROUBLESHOOTING ...

Page 6: ...engono informazioni importanti estrapolate dal te sto PREPARAZIONE PER L INSTALLAZIONE La pompa viene fornita in un imballo protettivo speciale se si presentano segni di danni che potrebbero essersi verificati du rante il trasporto contattare l ufficio vendite locale Durante l o perazione di disimballaggio prestare particolare attenzione a non lasciar cadere la pompa e a non sottoporla ad urti o v...

Page 7: ...ione all aria il deposito del composto di titanio assorbe vapore acqueo in con seguenza di ciò al successivo avvio il riscaldamento della pom pa provoca il rilascio del vapore e di parte dell idrogeno pompato precedentemente con l effetto dell allungamento del tempo di avvio ATTENZIONE Non avvicinare dispositivi elettronici alla pompa Il campo ma gnetico attorno ad essa può provocare dei malfunzio...

Page 8: ...hr besteht ACHTUNG Die Warnhinweise vor bestimmten Prozeduren machen den Bediener darauf aufmerksam daß bei Nichteinhaltung Schäden am Gerät entstehen können Während des Betriebes soll die Umgebungstemperatur zwi schen 0 C und 85 C betragen um die angegebenen techni schen Merkmale zu gewährleisten ANMERKUNG ACHTUNG Die Anmerkungen enthalten wichtige Informationen die aus dem Text hervorgehoben wer...

Page 9: ...lußstromwert der Steuereinheit annähert weist auf eine Leckstelle an der Pumpe und am System hin Ein zeitweiliger Anstieg des Vorvakuumdruckes ist während der Anlaufphase nor mal 4 Während des Anlaufes der Ionenpumpe soll das Vorvaku umventil geöffnet bleiben bis ein angemessener Anlauf druck erreicht ist Wenn die Spannung der Ionenpumpe nach Schließung des Ventils abfällt ist das Ventil für eine ...

Page 10: ...fonctionne ment pour respecter les spécifications techniques déclarées la température ambiante doit être comprise entre 0 C et 85 C ATTENTION Les messages d attention apparaissent avant certaines procé dures dont le non respect peut provoquer des dommages irré versibles à l appareillage NOTE ATTENTION Les notes contiennent des renseignements importants extrapo lés du texte La pompe doit être conse...

Page 11: ...0 V Une valeur de courant proche du courant de court circuit de l unité de contrôle révèle l existence d une fuite dans la pompe et dans le système Au cours de la phase de démarrage un accroissement momentané de la pres sion de pré vide est normal 4 Laisser la soupape de pré vide ouverte pendant le démar rage de la pompe ionique tant qu une pression de démar rage appropriée n a pas été atteinte Si...

Page 12: ... in explosive environments or those with a high fire risk Dur ing operation to obtain the specified operation the ambient temperature must be between 0 C and 85 C CAUTION The caution messages are displayed before procedures which if not followed could cause damage to the equipment CAUTION NOTE The notes contain important information taken from the text The pump should be kept sealed with its pinch...

Page 13: ...pumped hydrogen thus the starting time may be lengthened CAUTION Do not put any electronic device near the pump otherwise the magnetic field around it may cause a device malfunctioning MAINTENANCE Operating procedure The VacIon Plus series pump does not require any mainte nance Any work performed on the pump must be carried out by authorized personnel Check that the controller HV polarity is corre...

Page 14: ...ity high voltage supply is required to operate Diode and Noble Diode pumps A nega tive polarity high voltage supply is required to op erate StarCell pump since the anode is grounded and the cathode is held at negative potential The pump can operate in any position and can be supported on the mounting flange The inlet Con Flat flange is a 2 3 4 NW 35 Fig 1 shows the VacIon Plus 20 pump Fig 2 shows ...

Page 15: ...rate the VacIon Plus 20 pump it normally requires an amount of gas equal to 0 6 Torr litres mbar litres Consequently pumps can operate for extended periods of time at low pressures in the non saturated state if they are properly conditioned VACION PLUS 20 STARCELL Fig 3 Pumping speed vs pressure for Nitrogen Fig 4 Pumping speed vs pressure for Argon Fig 5 Pressure vs current diagram 10 87 900 106 ...

Page 16: ...TECHNICAL INFORMATION VACION PLUS 20 NOBLE DIODE Fig 6 Pumping speed vs pressure for Nitrogen Fig 7 Pumping speed vs pressure for Argon Fig 8 Pressure vs current diagram 11 87 900 106 01 B ...

Page 17: ...20 DIODE Fig 9 Pumping speed vs pressure for Nitrogen Fig 10 Pressure vs current diagram OUTLINE DRAWING The following figure shows the outline drawing for the VacIon Plus pump Fig 11 VacIon Plus pump outline drawing 12 87 900 106 01 B ...

Page 18: ...ine of the pump and in the plane of the flange as a function of distance from the pump are shown in Figs 13 14 and 15 Fig 12 VacIon Plus pump axis identification Fig 13 Stray magnetic field along X axis Fig 14 Stray magnetic field along Y axis Fig 15 Stray magnetic field along Z axis 13 87 900 106 01 B ...

Page 19: ...for an indication of one of the following conditions If the pump is free of leaks and is at a low pressure the pressure indication shall within 10 minutes fall to or below the 10 8 Torr mbar range as the volume of gas is pumped If the pressure inside the pump is at or near atmospheric level an arc may strike inside the high voltage feedthrough giving a pop ping sound and the pump current will fluc...

Page 20: ...rnal vacuum using pliers to open the copper tube pinch off CAUTION Do not open the pinch off seal with a saw or grinder These methods will cause metal particles to be drawn into the pump by the inrushing air as the pump is opened WARNING The pinch off seal is extremely sharp Be careful when opening Watch your fingers Use appropriate procedures to maintain the clean condition of the pump and vacuum...

Page 21: ... or blanked off WARNING Before removing the high voltage connector of the cable from the control unit be sure the main power is removed from the control unit Wait at least 10 seconds after removing the main power from the control unit to allow capacitors to discharge com pletely To disconnect the coaxial high voltage cable from the controller slide the safety locking sleeve very little sleeve trav...

Page 22: ... the pump and system cool down to room temperature a drop in pressure should be ob served Note that the ion pump can be also baked when switched off into an external turbo pump through a bakeable isolation valve This method gives the best vacuum performance Bakeout of VacIon pump with the integral heaters 1 The integral heaters are to be powered with the appropriate voltage Please refer to the ins...

Page 23: ... it be sure the main power is removed from the control unit Before removing the high voltage connector of the cable from the control unit be sure the main power is removed from the control unit Wait at least 10 seconds after removing the main power from the control unit to allow capacitors to discharge com pletely VacIon Plus pumps are maintenance free In case of life time expiry or premature fail...

Page 24: ...d emis sion current high potting should be performed High potting is the term used to describe the ap plication of higher than normal operating voltage 10 12 KV 20 50 mA for the purpose of burning off whiskers sharp edges on the pump cathode High potting should be done under vacuum and preferably without pump magnets installed to re duce the drawn current The output of an appropriately sized AC tr...

Page 25: ... and pump Subse quent reduction in pressure de pends on the rate of depletion of this vapour Heavy hydrocarbons are most troublesome because of their relative low vapour pressure and they are very difficult to re move even by baking Bake the system walls thereby accelerating the desorption proc ess Baking mobilizes the vapours so they can be cracked and pumped by discharge see para BAKEOUT OPERATI...

Page 26: ... Ferrite magnets 919 0040 919 0039 919 0035 Samarium Cobalt magnets 919 0036 Heaters 120V 220V 919 0044 919 0043 Copper gasket for 2 3 4 inlet flange 10 pack individually sealed FG 0275 CI Nut and bolt set for 2 3 4 inlet flange 1 4 28 x 1 1 4 25 pack FB 0275 C12 Copper gasket for 1 1 3 CF feedthrough flange 10 pack individually sealed FG 0133 CI Nut and bolt set for 1 1 3 CF feedthrough flange 8 ...

Page 27: ...20 Vac 2 Neg 120 Vac 1 Pos 120 Vac 2 Pos 230 Vac 1 Neg 230 Vac 2 Neg 230 Vac 1 Pos 230 Vac 2 Pos 929 7008 929 7009 929 7010 929 7011 929 7012 929 7013 929 7014 929 7015 MidiVac 120 Vac with single output 120 Vac with double output 230 Vac with single output 230 Vac with double output 929 5001 929 5005 929 5003 929 5007 MiniVac MiniVac 120 Vac 220 Vac 24 Vdc 929 0191 929 0290 929 0196 MiniLink 120 ...

Page 28: ...NTIFICATION Product Description Varian P N Varian S N Purchase Reference TYPE OF RETURN check appropriate box Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return Credit Shipping Error Evaluation Return Calibration Other HEALTH and SAFETY CERTIFICATION Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or RADIOACTIVITY Call Varian Custome...

Page 29: ...ate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Other Customer application Customer application PRIMARY PUMPS DIFFUSION PUMPS Pump doesn t start Noisy pump describe Heater failure Electrical problem Doesn t reach vacuum Over temperature Doesn t reach v...

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