V&A RICHTER RMI-B Series Installation And Operating Manual Download Page 8

Series RMI-B

 

close-coupled design 

Page

 8

 

 

 

9430-055-en 

Revision 00 

TM 9886

 

Edition 03/2018 

 

Dry-running cannot only occur with an insuf-

ficiently filled interior but also in the event of 

high gas contents in the liquid medium. 

Operation  of  the  pump  outside  the  admissible 

operating  range  may  also  lead  to  dry-running  (e.g. 

due to evaporation in the interior). 

2.6.7  Temperature limits 

 

In the normal operating condition the highest 

temperatures are to be expected on the sur-

face of the pump housing. 

In the case of media  >40° C the surface temperature 

of the pump housing is generally lower than the tem-

perature  of  the  medium  as  the  plastic  lining  acts  as 

insulation. 

 

If the pump is heated (e.g. heating jacket), it 

must  be  ensured  that  the  temperature  clas-

ses prescribed in the annex are observed. 

The not heated pump surface must have free contact 

with the environment. 

 

When  operating  the  pump,  make  sure  that  

an excessive deposit of dust is avoided (pos-

sibly  regular  cleaning).  This  prevents  the 

pump surface from heating to above the ad-

missible temperature. 

The  plant  customer  must  ensure  that  the 

prescribed  operating  temperature  is  observed.  

The  maximum  admissible  temperature  of  the 

liquid  medium  at  the  pump  inlet  depends  on  the 

temperature class and the selected lining material 

required in each case. 

The  following  always  applies:  No  inadmissible  tem-

peratures  may  be  introduced  into  the  motor  and  the 

specifications  of  the  motor  manufacturer  and 

VDMA/TVEI 24263 must be observed. 

The  temperature  limits  of  the  fluid  given  in 

Table  2

 

only  apply  when  motors  are  used  where  the  motor 

manufacturer  permits  at  least  the  following  surface 

temperatures for the motor flange and motor shaft:

 

Table 1  

Temperature 

class 

Motor flange 

Motor shaft 

T6 

70 °C 

70 °C 

T5 

70 °C 

80 °C 

T4 

75 °C 

85 °C 

T3 

75 °C 

85 °C 

T2 

75 °C 

85 °C 

T1 

75 °C 

85 °C 

 

Observe the data given by the engine manufacturers 

or  the  VDMA  /  ZVEI  24263  about  impermissible 

ambient  temperatures.  The  absence  of  this 

information is to be expected to be at most 40 ° C. 

Table 2

 below indicates the admissible medium tem-

perature,  depending  on  the  pump  design,  as  a  func-

tion  of  the  temperature  class  in  accordance  with  EN 

13463-1. 

Table 2  

Temperature class 

acc. to EN 13463-1 

Limit value of the tem-

perature of the liquid 

PFA 

 

T6

 

85 °C 

75 °C 

1)

 

 

T5

 

100 °C 

90 °C

1)

 

 

T4

 

135 °C 

125 °C 

 

T3

 

200 °C 

150 °C 

 

T2

 

300 °C 

150 °C 

 

T1

 

450 °C 

150 °C 

1)  The limit values specified for the temperature of the medium at 

the pump inlet are determined for the most unfavourable case 

(high  speed,  low  flow,  low  heat  capacity  of  the  medium,  ....). 

Under favourable operating conditions the limit values specified 

may be increased by up to 5 K after consultation with the manu-

facturer. 

For  engines  with  the  type  of  protection  "increased 

safety",  only  low  surface  temperatures  are  permitted 

on the motor shaft or on the motor flange.  

In these cases the max. permissible medium tempera-

ture  is  20  K  above  the  permissible  surface  tempera-

ture at the interfaces to the motor. 

e. g.:  max. motor shaft temperature:  60°C 

 

max. motor flange temperature: 65°C 

This results in a permissible medium temperature 

for the pump of 

80 °C (60 °C + 20K)

.

 

 

No  information  on  the  permissible  ambient 

temperature is to be assumed for a maximum of 40 ° 

C. 

2.6.8  Maintenance 

 

To  achieve  safe  and  reliable  operation,  it 

must  be  ensured  in  inspections  at  regular 

intervals that the unit is properly serviced and 

kept in technically perfect order. 

In regard to media containing solids, the maintenance 

intervals  must  be  set  by  the  operator  in  accordance 

with the conditions of operation. 

If  auxiliary  systems  (e.g.  cooling,  heating)  are 

installed,  check  to  see  whether  monitoring  facilities 

are required to ensure their function. 

2.6.9  Electric peripheral equipment 

 

Electric peripheral equipment, e.g. pressure, 

temperature  and  flow  sensors  etc.  must 

comply  with  the  prevailing  safety  require-

ments and explosion protection provisions. 

Regular  checks  of  the motor  bearings  in  accordance 

with the operating manual of the motor manufacturer. 

Observe ATEX notes. 

Summary of Contents for RICHTER RMI-B Series

Page 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Page 2: ...Supply lines 12 5 4 5 Discharge line 12 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initia...

Page 3: ...EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI B close coupled design Horizontal design sealless free of eddy currents Technical specifi...

Page 4: ...M12 4 x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The...

Page 5: ...rom magnetic fields Risk to people from electric mechanical and chem ical effects Risks to the environment through leaks of hazard ous substances If the unit is used in potentially explosive areas spe...

Page 6: ...area Prevent inadmissible modes of operation 2 3 Notes on safety for mainte nance Strictly work on the pump unit may only be per formed when it is at a standstill The pump housing must have reached a...

Page 7: ...a conductivity 10 8 S m inert gas must be used for flushing during drain See also Section 6 3 2 6 4 Identification The ex identification on the pump relates to the pump section A separate declaration...

Page 8: ...about impermissible ambient temperatures The absence of this information is to be expected to be at most 40 C Table 2 below indicates the admissible medium tem perature depending on the pump design a...

Page 9: ...red in a dry vibration free and well ventilated room at as constant a temperature as pos sible Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible...

Page 10: ...ed with the shaft 222 in a form locking manner against twisting The shaft 222 is positively mounted in the can insert 158 The impeller 230 and the inner magnet assembly 859 are separable and thus can...

Page 11: ...h the housing so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foun dation base plate 5 4 Piping Before the pump is installed both the suction and...

Page 12: ...s the pump Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to th...

Page 13: ...drive rating at pump speed it is necessary to check for any stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at pump speed Consult...

Page 14: ...m flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand As viewed from the motor the direction of rotation of the pump...

Page 15: ...sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adherin...

Page 16: ...egulations See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using...

Page 17: ...emove the screw plug 903 4 from the adapter Loosen both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is difficult to pull of...

Page 18: ...steel surfaces and screw thread prior to assem bly Check whether all parts fit and only then assem ble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly...

Page 19: ...plain bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 7 after completion of assembly Size Dimension Z mm 40 25 125 0 5 1 5 50 32...

Page 20: ...distance ring 504 1 and then bearing bush 545 2 Carefully press the thrust ring 510 2 into the im peller 230 right to the stop In doing so pay atten tion to the correct position of the anti rotation g...

Page 21: ...it axially The axial play can be determined through the dis charge nozzle See Section 7 7 1 If the minimum axial play is not achieved insert another housing gasket 401 When inserting the unit high axi...

Page 22: ...ny strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high I...

Page 23: ...udes 504 Distance ring 545 x bearing bush 566 2 Anti torsion insert 338 Shaft spider includes 523 1 shaft sleeve 566 1 Anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 4...

Page 24: ...Series RMI B close coupled design Page 24 9430 055 en Revision 00 TM 9886 Edition 03 2018 9 2 RMI B in close coupled design...

Page 25: ...be removed alternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from th...

Page 26: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Page 27: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

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Page 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Page 36: ...ion 00 9430 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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