V&A RICHTER RMI-B Series Installation And Operating Manual Download Page 7

Series RMI-B

 

close-coupled design 

Page

 7

 

 

 

9430-055-en 

Revision 00 

TM 9886

 

Edition 03/2018 

2.6.1  Filling the unit 

 

During pump operation the wetted interior of 

the pump must always be filled with the liquid 

medium. 

This prevents any explosive atmosphere and the risk 

of dry-running. 

 

If  the  customer  cannot  ensure  this,  we  rec-

ommend that appropriate monitoring facilities 

be provided. 

 

 

Also  carefully  fill  auxiliary,  heating  and 

cooling systems. 

2.6.2  Special operating conditions 

 

In the standard design the can chamber and 

the plain bearings are cooled and lubricated 

by a flushing flow. 

Owing to properties of the medium (e.g. sticking due 

to  inadmissible  solids  entrainment,  clogging,  gas  en-

trainment  etc.)  the  cooling  flow  can  be  interrupted 

and, as a result, an inadmissible temperature rise may 

occur.  Provide  appropriate  monitoring  facilities.  See 

Section 5.6

For safe pump operation, we recommend a flow rate 

of 0.3 to 1.1 Q

opt

. If the pump is operated outside this 

range,  it  must  be  ensured  that  the  max.  admissible 

flow rate according to the pump characteristic curve is 

not exceeded and that the max. admissible operating 

temperature according to 

Section 2.6.7

 is observed. 

If  the  flow  rate  is  too  high,  the  differential  pressure 

upstream and downstream of the plain bearings could 

fall  so  much  that  a  lack  of  lubrication  or  dry-running 

may occur. 

If the flow rate is too low, the medium may heat up so 

much  owing  to  the  fluid  friction  that  the  max. 

admissible  surface  temperature  of  the  relevant 

temperature class is exceeded. 

Overloading,  overheating,  non-observance  of  the 

design data or the incorrect selection of the magnetic 

drive can lead to the decoupling of the inner and outer 

magnet assemblies. As a result, eddy currents may be 

induced  on  the  inner  and  outer  magnet  assemblies 

and an inadmissible temperature rise may occur. 

The situation is to be remedied by providing appropri-

ate monitoring facilities. See 

Section 5.6

The plant NPSH value (NPSHA) should be minimum 

0.5 m  higher  than  the  NPSH  value  of  the  pump 

(NPSHR)  to  prevent  a  lack  of  lubrication  or  dry-

running of the plain bearings. 

2.6.3  Chargeable liquids 

For  operation  with  chargeable  liquids  with  a 

conductivity  <  10

-8

  S/m  inert  gas  must  be  used  for 

flushing during drain. See also 

Section 6.3

 

2.6.4  Identification 

 

The  ex  identification  on  the  pump  relates  to 

the pump section.  A separate declaration of 

conformity  must  be  provided  for  the  shaft 

coupling  and  motor  and  for  other  attach-

ments  as  well  as  corresponding  identifica-

tion. 

Example of the identification of the pump section: 

  II2GD IIC TX X. 

For assembling the pump with components which are 

not explosion-protected (e.g. motor, shaft coupling), it 

is  recommended  to  mask  or  remove  the  "potentially 

explosive"  identification  from  the  pump  component 

and, if necessary, from other accessories. 

In this case the declaration of conformity applies with-

out ATEX identification. 
At  surface  temperatures  which  depend  primarily  on 

operating  conditions,  DIN  EN  13463-1  Chapter  9.3 

allows no temperature class or temperature to be indi-

cated.  

The  temperature  class  must  be  determined  by  the 

operator in accordance with 

Section 2.6.7

 “Tempera-

ture Limits”. 

2.6.5  Check of the direction of rotation 

 

If there is also a risk of explosion during the 

installation phase, the check of the direction 

of  rotation  must  under  no  circumstances  be 

conducted by briefly switching on the unfilled 

pump in order to prevent an inadmissible rise 

in temperature at the plain bearings. 

We  recommend  you  to  only  perform  a  check  of  the 

direction  of  rotation  with  with  filled  pump  and  with  a 

rotating field instrument. See also 

Section 6.1.2.

 

2.6.6  Mode of operation of the pump 

The  pump may  only  be  started  with  the  suction  side 

shut-off element fully opened and the discharge side 

shut-off  element  slightly  opened.  Start-up  against  a 

closed  check  valve  is  also  possible.  The  discharge 

side  shut-off  element  is  to  be  regulated  to  the 

operating design point directly after run-up.  

See also 

Section 5.4.1.

 

Operation  with  closed  shut-off  elements  in  the 

suction and/or discharge lines is not permitted! 

 

There  is  a  risk  that  even  after  a  short  time 

high  surface  temperatures  on  the  pump 

housing may occur owing to rapid heating of 

the liquid in the pump interior. 

 

A rapid rise in the pressure inside the pump 

involves  the  risk  of  overloading  to  the  point 

of bursting. 

 

The pump must not be in operation in the 

unfilled  or  partially  filled  state  (dry  run-

ning).  This  results  in  serious  damage  to 

the pump and additional risks to the envi-

ronment can arise. 

 

Summary of Contents for RICHTER RMI-B Series

Page 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Page 2: ...Supply lines 12 5 4 5 Discharge line 12 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initia...

Page 3: ...EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI B close coupled design Horizontal design sealless free of eddy currents Technical specifi...

Page 4: ...M12 4 x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The...

Page 5: ...rom magnetic fields Risk to people from electric mechanical and chem ical effects Risks to the environment through leaks of hazard ous substances If the unit is used in potentially explosive areas spe...

Page 6: ...area Prevent inadmissible modes of operation 2 3 Notes on safety for mainte nance Strictly work on the pump unit may only be per formed when it is at a standstill The pump housing must have reached a...

Page 7: ...a conductivity 10 8 S m inert gas must be used for flushing during drain See also Section 6 3 2 6 4 Identification The ex identification on the pump relates to the pump section A separate declaration...

Page 8: ...about impermissible ambient temperatures The absence of this information is to be expected to be at most 40 C Table 2 below indicates the admissible medium tem perature depending on the pump design a...

Page 9: ...red in a dry vibration free and well ventilated room at as constant a temperature as pos sible Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible...

Page 10: ...ed with the shaft 222 in a form locking manner against twisting The shaft 222 is positively mounted in the can insert 158 The impeller 230 and the inner magnet assembly 859 are separable and thus can...

Page 11: ...h the housing so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foun dation base plate 5 4 Piping Before the pump is installed both the suction and...

Page 12: ...s the pump Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to th...

Page 13: ...drive rating at pump speed it is necessary to check for any stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at pump speed Consult...

Page 14: ...m flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand As viewed from the motor the direction of rotation of the pump...

Page 15: ...sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adherin...

Page 16: ...egulations See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using...

Page 17: ...emove the screw plug 903 4 from the adapter Loosen both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is difficult to pull of...

Page 18: ...steel surfaces and screw thread prior to assem bly Check whether all parts fit and only then assem ble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly...

Page 19: ...plain bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 7 after completion of assembly Size Dimension Z mm 40 25 125 0 5 1 5 50 32...

Page 20: ...distance ring 504 1 and then bearing bush 545 2 Carefully press the thrust ring 510 2 into the im peller 230 right to the stop In doing so pay atten tion to the correct position of the anti rotation g...

Page 21: ...it axially The axial play can be determined through the dis charge nozzle See Section 7 7 1 If the minimum axial play is not achieved insert another housing gasket 401 When inserting the unit high axi...

Page 22: ...ny strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high I...

Page 23: ...udes 504 Distance ring 545 x bearing bush 566 2 Anti torsion insert 338 Shaft spider includes 523 1 shaft sleeve 566 1 Anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 4...

Page 24: ...Series RMI B close coupled design Page 24 9430 055 en Revision 00 TM 9886 Edition 03 2018 9 2 RMI B in close coupled design...

Page 25: ...be removed alternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from th...

Page 26: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Page 27: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

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Page 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Page 36: ...ion 00 9430 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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