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7

 

 

 

MAIN PRECAUTION 

 

Every time before you take the machine in service you must check the machine and the tractor on all 
safety precautions.

 

 
 

1.2  Precautions 

1.2.1 

General Precautions 

1.

 

The warning decals on the machine give you important assignments how to use the machine (see also chapter 
1.10). 

 

Check presence of all decals, and replace them if necessary. 

2.

 

During night road-transport and also when weather conditions make it necessary the tractor and machine must be 
provided with correct illumination. 

3.

 

Take care of all precautions written in this manual and prescribe by the law. 

4.

 

Before taking the machine in service you must make yourself familiar with all functions and parts of the machine. 

5.

 

Because of spinning parts (P.T.O. shaft, pulleys and V-belts) it is recommended strongly that the tractor driver wear 
tight-fitting cloths. 

6.

 

To limit fire risk it is recommended strongly to clean the machine at regular times, also underneath the protection 
covers. 

7.

 

The machine must be coupled to the tractor as written in this manual 

8.

 

When the machine is coupled to the tractor, the tractor must be secured against rolling by the hand brake. During 
coupling it is anybody forbidden to stay in between tractor and machine. 

9.

 

During road transportation the machine must always be coupled central. 

10.

 

Tractor front-counter-weights must be placed at the prescribed places. 

11.

 

Pay attention to the maximum allowed axe-load, especial by front mounted machines. 

12.

 

It is forbidden to transport people and/or animals on the machine during cutting-work and/or road-transport. 

13.

 

Before you put the machine in service you must check if nobody, 

also children and animals

, stays nearby the 

machine. Be aware you have an unobstructed view. 

14.

 

During road-transport and work it is forbidden to the tractor driver to leave the cabin. 

15.

 

Adapt the speed to the circumstances. Be careful when working at hill -sides and at sharp turns. 

16.

 

The drive- and brake-demeanour of the tractor will be influenced by the coupled machine and counter-weights. Be 
careful keep sufficient brake distance. 

17.

 

Take care of the outstanding machine in turns. 

18.

 

Do not take the machine in service before you have checked the condition of all protection elements. Replace them 
if necessary. 

19.

 

Before the tractor driver leaves the cabin he has 

always 

to disengage the tractor P.T.O. shaft, to pull the hand brake, 

to shut-off the motor and to pull the tractor key out. 

20.

 

Before using the machine, check this for oil leaks. This can affect the operation of the machine and cause damage 
the machine and / or environment. 

1.2.2 

P.T.O. driven machine 

1.

 

Only use the P.T.O. shaft that is supplied with the machine it-selves (see also 1.3.3). 

2.

 

Check the protection guards of tractor, machine and P.T.O. shaft. 

3.

 

Check  the  overlap  of  the  protection  guard;  this  should  be  at  least  50  mm. Also  if  using  a  P.T.O.  shaft  with 
overrunning clutch. 

4.

 

Check the overlap of work- and protection-tubes, in all work- and transport-positions of the machine. 

5.

 

(Dis-)connecting of the P.T.O. shaft is only permitted when the tractor P.T.O. shaft is disengaged, the motor is shut-
off and the tractor key is pulled out. 

6.

 

Be sure that the P.T.O. shaft is coupled correctly. The sliding pins should fit the corresponding slots and they should 
be returned in out-standing position. 

7.

 

Secure the protection guard against spinning by fixing the chains. 

8.

 

Before you engage the tractor P.T.O. you must check if the chosen tractor P.T.O. speed corresponds with the 
prescribed speed of the machine. The machine speed is indicated on a decal on the gearbox-cover. 

9.

 

Before you engage the tractor P.T.O. you must check if nobody, also children and animals, is nearby the machine. 

10.

 

Never engage the tractor P.T.O. when the tractor motor is shut-off. 

11.

 

Disengage the tractor P.T.O. when the angle of the P.T.O. shaft becomes to big. 

12.

 

Be aware that the machine will still run for a while after you have disengaged the tractor P.T.O. Do not come close 
to the machine while it is still running. 

 

Only when the machine completely stands still, it is allowed to start adjustment-, cleaning-, service- and/or repair-
work. 

13.

 

Adjustment, cleaning-, service- and/or repair-work is only allowed to be done when the tractor P.T.O. shaft is 

Summary of Contents for Perfect ZF2

Page 1: ...Van Wamel B V Energieweg 1 6658 AE Beneden Leeuwen The Netherlands Van Wamel B V Uw PERFECT dealer Owner s manual Manuel d instruction 31 0 487 59 29 44 www perfectvanwamel com perfect vanwamel nl pa...

Page 2: ......

Page 3: ...ble Articul Type ZF2 Version V 03 01 01 2018 E Instruction manual page 3 and following Part list page 100 and following F Manuel d instruction page et suivant Pi ces de rechange page 100 et suivant Co...

Page 4: ...2...

Page 5: ...safety are marked with this symbol Pass all these user and precaution instructions also to other users When ordering spare parts please indicate model name and serial number part number and descripti...

Page 6: ...4...

Page 7: ...5 Mechanical check up 11 1 6 Driving speed 11 1 7 Gearbox 11 1 8 Power Belt 12 1 9 Flails 13 1 9 1 General 13 1 9 2 In service 13 1 9 3 Replacement of flails 13 1 10 Service 13 1 10 1 P T O shaft 13 1...

Page 8: ...afeguarded against all damage caused by working cutting conditions not mentioned permitted by the manufacturer All damages costs caused by this kind of usage are for the account of the user of the mac...

Page 9: ...d counter weights Be careful keep sufficient brake distance 17 Take care of the outstanding machine in turns 18 Do not take the machine in service before you have checked the condition of all protecti...

Page 10: ...150 180 210 240 Speed flail omw min 2225 2225 2225 2225 Number of flails n 16 18 22 24 Minimum tractor power kW hp 44 60 50 68 55 75 65 88 Maximum tractor power without clutch kW hp 75 100 75 100 75 1...

Page 11: ...will hear a clear click check if the cutting head is locked Put the valve of the cutting head ram in the return position and move the mower to the offset position and stop this action suddenly If the...

Page 12: ...the length of the overlap of the protection elements this should be at least 50 mm 2 The guard tube of the P T O shaft must be secured against rotation by the little chains Always speed up the P T O s...

Page 13: ...pr tension of the Power belt chapter 1 8 condition of cutting flails chapter 1 9 grease points chapter 1 10 1 6 Driving speed Depending on quantity size and character of vegetation and working condit...

Page 14: ...y To check the correct pr tension of the Power belt you have to take the length of the tensioning spring The opening to check the length of the spring will you find at the left bottom side of the main...

Page 15: ...the tractor P T O shaft should be disengaged immediately Check the condition of flails and flail rotor Replace broken or damaged parts by original Perfect parts 1 9 3 Replacement of flails Handle as f...

Page 16: ...sequently unscrew the nuts No 4 again up to the end of the thread 1 10 3 Bearing houses flail rotor The bearing houses of the flail rotor have to be lubricated every 4 hours of service 1 10 4 Bearing...

Page 17: ...es of the bearings of the rear roller have to be lubricated every 4 hours of service 1 10 10 Obstacle Safety device To be sure the obstacle safety device will work when necessary you have to clean the...

Page 18: ...wing release tension of V belts re new the gearbox oil re place the flails if necessary check which parts have to be replaced or repaired wash and clean the machine properly lubricate the bearings and...

Page 19: ...il rotor too low Increase PTO speed Rijsnelheid te hoog Reduce speed V belt tension too low Check V belt tension and retension if necessary V belt is worn out Change complete set V belts Cutting heigh...

Page 20: ...l rotor machine is overloaded Slow down speed and or check rear roller adjustment Oil loss from gearbox Oil seal s damaged worn out Change oil seal s Machine has Machine has high wear and tear Cutting...

Page 21: ...when operating Nr 51 Shut off engine and remove key before performing maintenance or repair work Nr 53 Stay clear of swinging area of machine Nr 54 Wait until all machine components have completely s...

Page 22: ...the following product flail mower To which this declaration relates is in compliance with the relevant harmonised directive standard 2006 42 EG List of subtitles and references harmonised standards u...

Page 23: ...r ZF2 150 180 210 106 Gearbox ZF2 240 Bo tier ZF2 240 107 Flail rotor flails 0 8 kg Rotor de marteaux marteaux de 0 8 kg 108 Rear roller Rouleau 109 Cutting head ram V rin de la t te 110 Flow controll...

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Page 25: ...len MB x 30 11 3 02904 Bout Bolt Schraube Boulen MB x 30 8 3 02904 Bout Bolt Schraube Boulen MB x 30 10 3 02904 Bout Bolt Schraube Boulen MB x 30 12 3 02904 25 Borgmoer Locknut Sicherungsmutter Ecrou...

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Page 39: ...02902 3 02902 15 Veerring Springwasher Federring Rondelle d arr t MB 6 3 02876 3 02876 3 02876 3 02876 16 Afstandsring Spaeer Distanzring Entretoise 1 4 15458 4 15458 4 15458 4 15458 17 Kogellager Bea...

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Page 49: ...washer Federring Rondelle d arr t M8 6 3 02876 3 02876 3 02876 3 02876 16 Afstandsring Spacer Distanzring Entretoise 1 4 15458 4 15458 4 15458 4 15458 17 Kogellager Bearing Lager Roulement 2309 2 3 03...

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Page 57: ...Boulen Tornillo M12 1 25 x35 48 27 Spanbus Bushing B chse Bague 15 mm 9 Spanbus Bushing B chse Bague 15 mm 12 Spanbus Bushing B chse Bague 15 mm 12 Spanbus Bushing B chse Bague 15 mm 16 28 Borgring L...

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