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WARNING

DO NOT REMOVE THE HATCH COVER UNTIL ALL AIR

PRESSURE IS OUT OF THE VESSEL.  PUSH ON THE HATCH

COVER BY HAND TO FIND OUT IF THE VESSEL PRESSURE IS

REDUCED TO ZERO.

DO NOT TRY TO TIGHTEN THE HATCH COVER IF YOU HEAR

OR FEEL A LEAK.  IMMEDIATELY SHUT OFF THE AIR OR GAS

SUPPLY TO THE VESSEL AND REDUCE THE DRYER

PRESSURE TO ZERO.

ALWAYS INSTALL A NEW GASKET EVERY TIME THE HATCH

COVER IS REMOVED, OR AT LEAST ONCE PER YEAR.

REPLACE THE HATCH COVER EVERY FIVE YEARS

REGARDLESS OF CONDITION.  USE VAN AIR AUTHORIZED

PARTS ONLY.

DO NOT USE POWER TOOLS OR CHEATER BARS TO

TIGHTEN THE NUT ON THE COVER.  TOO MUCH FORCE CAN

DISTORT THE COVER AND/OR THE GASKET.  IF DAMAGED

BY OVERTIGHTENING, THE COVER CAN BLOW OUT AND

CAUSE SERIOUS INJURY.  (Note:   Tighten the nut until it is

snug only.  When pressure is in the vessel, the seal will be

complete.)

INSPECT THE COVER AND SEALING SURFACE EVERY TIME

THE COVER IS REMOVED, OR AT LEAST ONCE PER YEAR,

FOR DAMAGE SUCH AS CORROSION, CRACKS, OR

DISTORTION.  IF THERE IS ANY DAMAGE, INSTALL A NEW

COVER AND GASKET.  USE VAN AIR AUTHORIZED PARTS

ONLY.

DO NOT REMOVE, REPAIR, OR REPLACE ANY ITEM ON THE

DRYER WHILE IT IS UNDER PRESSURE. DEPRESSURIZE THE

DRYER COMPLETELY BEFORE STARTING INSTALLATION AND/

OR  MAINTENANCE  PROCEDURES.        SERIOUS  PERSONAL

INJURY  MAY  RESULT  IF  THESE  SAFETY  RULES  ARE  NOT

FOLLOWED.

DO NOT OPERATE THIS PRESSURE VESSEL ABOVE MAXIMUM

WORKING  PRESSURE  (MWP)  AT  MAXIMUM  OPERATING

TEMPERATURE (

O

F) AS SHOWN ON THE ASME DATA PLATE.

THIS ASME CODE VESSEL MUST BE PROTECTED BY A

PRESSURE RELIEF VALVE.  Refer to OSHA 1910.169 Par. b,

Sub. Par (3) and ASME Boiler and Pressure Vessel Code,

Section VIII, Division 1, UG-125 through UG-136.  Also check

government regulations, i.e., state and local codes.

DO NOT WELD, GRIND, OR SAND VESSEL, OR IT WILL NOT

BE SAFE TO OPERATE.  (Note: Any alteration to the vessel

will void the ASME Code Certification and the warranty.)

ANY DAMAGE TO THE VESSEL CAN MAKE IT UNSAFE.

INSPECT OUTSIDE AND INSIDE OF VESSELS REGULARLY

FOR BULGES, CORROSION, DENTS, GOUGES, LEAKS OR

SIGNS OF FIRE.  IF DAMAGED, TAKE OUT OF SERVICE

IMMEDIATELY AND NOTIFY YOUR CERTIFYING AUTHORITY.

USE THE PROPER SAFETY RULES FOR THE GAS BEING

PROCESSED.

MARCH 2005

p/n 32-0120 rev D

                        INSTALLATION, OPERATION, & MAINTENANCE INSTRUCTIONS

FOR

SINGLE TOWER

COMPRESSED AIR DRYER

MODELS

D-42 

through

 D-84

Summary of Contents for D-42

Page 1: ...AIR AUTHORIZED PARTS ONLY DO NOT REMOVE REPAIR OR REPLACE ANY ITEM ON THE DRYER WHILE IT IS UNDER PRESSURE DEPRESSURIZE THE DRYERCOMPLETELYBEFORESTARTINGINSTALLATIONAND OR MAINTENANCE PROCEDURES SERI...

Page 2: ...rges through the dryer If the ambient temperature around the receiver is higher than the outlet air temperature from the aftercooler locate the dryer between the aftercooler and the receiver 2 1 F SPE...

Page 3: ...49 2000 3398 2500 4248 3000 5097 3500 5947 4000 6796 4500 7646 125 PSIG 8 6 Bar 1522 2587 1827 3104 2436 4139 3045 5173 3654 6208 4263 7243 4872 8277 5481 9312 150 PSIG 10 3 Bar 1795 3050 2154 3659 28...

Page 4: ...PES OF DRAINS TO FAIL THUS RESULTING IN FLOODING OF THE DRYER The drain of the dryer can be remotely piped away from the dryer DO NOT connect the drain line to a pressurized line Make sure that the li...

Page 5: ...9mm 18 7 16 468 3mm 20 11 16 525 5mm 20 11 16 525 5mm E 27 13 16 706 4mm 31 7 8 809 6mm 34 3 8 873 1mm 35 5 16 896 9mm 36 3 8 923 9mm 36 15 16 938 2mm 41 1 2 1054 1mm 41 1 2 1054 1mm F 1 NPT 1 NPT 1 N...

Page 6: ...he air supply lines 3 2 OPERATING THE DRYER The simple design of the single tower dryer allows for easy operation The dryer requires two procedures to ensure peak performance On a new installation con...

Page 7: ...he hatch cover to be installed Check the condition of the hatch covet If is damaged it must be replaced The gasket should be replaced every time Check the sealing surface of the opening If it is conta...

Page 8: ...2391 1085 2789 1265 Lbs In of bed 52 7 23 9 68 3 31 0 86 5 39 2 106 6 48 4 128 7 58 4 153 4 69 6 179 4 81 4 209 3 94 9 MIN Level 949 430 1229 557 1557 706 1919 870 2317 1051 2761 1252 3229 1465 3767 1...

Page 9: ...freezing the drain line and valve s may freeze If ambient temperatures fall below freezing the drain line can be wrapped with heat tracing and or insulation to prevent freezing If maintaining the req...

Page 10: ...TOP RING SECTION D 54 TOP RING SECTION D 60 TOP RING SECTION D 66 TOP RING SECTION D 72 TOP RING SECTION D 78 TOP RING SECTION D 84 TOP RING SECTION D 42 GRID TUBES D 48 GRID TUBES D 54 GRID TUBES D...

Page 11: ...PAGE 11 SECTION 6 REPLACEMENT PARTS...

Page 12: ...ake City PA 16423 2095 Phone 814 774 2631 Fax 814 774 3482 YOUR VAN AIR REPRESENTATIVE IS NAME COMPANY ADDRESS CITY STATE ZIP PHONE FAX ATTACH BUSINESS CARD HERE Air Vacuum Process Inc 14090 FM 2920 S...

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