VALSTEAM ADCA ADCAMAT ECRU Installation And Maintenance Instructions Manual Download Page 15

  

 

VAL

S

TEAM

 

ADCA

                        

We reserve the right to change the design and material of this product without notice.

  

 

 

 

IMI ECRU E 01.18

 

 

9.  TROUBLESHOOTING 

 

 

For  the  problems  that  cannot  be  solve  with  the  help  of  these  instructions,  please  contact  the  supplier  or  the 
manufacturer. 

 

TROUBLESHOOTING CHART 

 

FAULT 

POSSIBLE REASON 

SOLUTION 

Pump fails to run. 

1)  Main power supply is switched 

off.  

2)  Pump overload tripped.  
3)  Motor winding damage or loss of 

a phase. 

4)  Level measuring input fault. 

1)  Switch power supply on. Check 

the ‘Power on’ LED indicator as 
it should light up. 

2)  Check pump overloads trip 

current. Adjust trip current 
potentiometers to meet the 
pump load specifications. 

3)  Consult manufacturer or 

supplier.  

4)  Consult the 

manufacturer’s 

dedicated instructions for the 
measuring devices (Magnetic 
switches or conductive type 
probes). 

Low capacity. 

1)  Suction valve partially closed.  
2)  Delivery valve partially closed. 
3)  Incorrect direction of rotation. 

1)  Open valve fully. 
2)  Adjust valve by the required 

amount to prevent cavitation. 

3)  Check electrical wiring 

connections. Consult the pump 
manufacturer dedicated wiring 
instructions. 

Cavitation. 

1)  Excessive condensate 

temperature. 

2)  Insufficient pump discharge 

head.  

1.1)  Check if the condensate 

temperature at the pump inlet 
port is higher than the one 
specified.  

1.2)  Check and if necessary execute 

maintenance on faulty (leaking) 
steam traps.  

2)    Adjust delivery manual 

regulating valve to achieve 
correct duty point on the H-Q 
pump characteristic curve. 

 

10.  DISPOSAL 

 

Once the unit has reached the end of their working life, it should be sent for disposal in accordance with the prevailing 

national and local regulations.  

 

During its disposal, pay special attention to the rubbers, resins and polymers used in its construction (PVC, PTFE, PP, 

PVDF, viton, etc.).  

 

For further information, please contact Valsteam ADCA Engineering SA.  

 

 

 

Summary of Contents for ADCAMAT ECRU

Page 1: ...VALSTEAM ADCA We reserve the right to change the design and material of this product without notice IMI ECRU E 01 18 INSTALLATION AND MAINTENANCE INSTRUCTIONS ELECTRIC CONDENSATE RECOVERY UNIT ECRU...

Page 2: ...9 5 ASSEMBLY INSTALLATION AND CONNECTION 10 5 1 Assembly 10 5 2 Installation area requirements 10 5 3 Pipping connection 10 5 4 Compressed air supply 11 5 5 Electric supply and specifications 11 6 STA...

Page 3: ...to Work system is implemented it must be complied with Do not remove the nameplate attached to the equipment Serial number and other useful information are stamped on it Under normal operation conditi...

Page 4: ...s electric condensate recovery units are recommended in the transfer of high temperature water such as hot condensate to a higher elevation or pressure This condensate is usually used as boiler feed w...

Page 5: ...AISI 316 1 4401 P235GH 1 0325 3 Ball valve ADCA M3I MWS1 4 Strainer ADCA IS16F 5 Electric pump 6 Check valves ADCA RD40 7 Pressure gauge ADCA MAN100 8 Siphon ADCA GSU 9 Gauge cock ADCA GC400 10 Globe...

Page 6: ...er for the specific IMI CONNECTIONS SIZE Model d1 d2 d3 d4 EC255 DN50 DN50 DN80 DN50 EC600 DN65 DN65 DN100 DN65 EC850 DN100 DN100 DN100 DN100 DIMENSIONS mm Model A B C D E F G H I J L M N O P EC255 14...

Page 7: ...225 l vessel 4T10 10 m3 h at 10 metres with 600l vessel 10T10 10 m3 h at 20 metres with 600l vessel 10T20 20 m3 h at 10 metres with 600l vessel 20T10 20 m3 h at 20 metres with 600l vessel 20T20 30 m3...

Page 8: ...will continue rising and in that case as soon as it reaches the Pump cascade level both pumps will run simultaneously to relieve this peak demand The pumps will stop running as soon as the water leve...

Page 9: ...t protects against corrosion during transportation and storage Equipment s should be protected from impacts and forces during transportation and storage The eyebolt placed on top of the receiver are e...

Page 10: ...es in the supports Ensure that the ground is levelled and that the adequate fixing elements are use according to the type of concrete The installer should analyze the transfer of vibration to the syst...

Page 11: ...ct pressure is supplied to each valve equipment 5 5 Electric supply and specifications It should be granted equipotentiality of the metal parts of devices and tubes and earthing The structure is suppl...

Page 12: ...with radial polarity besides the magnetic switches from the top down The contact of the switches should be all open at this point In case of any doubt use a multimeter set to continuity and check each...

Page 13: ...own all water accumulated inside the receiver to a safe drain point by opening the drain outlet on the bottom of the receiver Drain down all water inside the pump s casings through the drain port poss...

Page 14: ...vel and high water level alarms To perform this test start by setting the pump operating mode to the Off position Allow water to fill up the vessel until it is discharging from the overflow The High w...

Page 15: ...apacity 1 Suction valve partially closed 2 Delivery valve partially closed 3 Incorrect direction of rotation 1 Open valve fully 2 Adjust valve by the required amount to prevent cavitation 3 Check elec...

Page 16: ...or mechanical damage that may represent a health safety or environmental risk must be provided in writing by the distributors and costumers when returning products to Valsteam ADCA engineering Health...

Page 17: ...ure C Normas Harmonizadas utilizadas Harmonized Standards EN61439 1 IEC 60204 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 4 EN ISO12100 2010 Especifica es T cnicas utilizadas Used Technical specifications...

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