COMPONENT WORK SAMPLE 8 SIMULATED ASSEMBLY MAINTENANCE MANUAL
REVISED MARCH 15, 2003 TO PRESENT
Page 1: ...COMPONENT WORK SAMPLE 8 SIMULATED ASSEMBLY MAINTENANCE MANUAL REVISED MARCH 15 2003 TO PRESENT ...
Page 2: ...Rotation Speed for Standard 4 Operation March 15 2003 to Present 8D Adjusting the Wheel Rotation Speed for B Kit 5 Operation March 15 2003 to Present 8E Microswitch Adjustment and Replacement 5 March 15 2003 to Present 8F Replacing the Counter 6 March 15 2003 to Present 8G Replacing the Kick Off Angle 6 March 15 2003 to Present 8H Gaining Access to the inside of the Work Sample 7 March 15 2003 to ...
Page 3: ...ii Table of Figures Page 9 1 Work Sample Diagram 11 9 2 Wiring Diagram 12 9 2A Wiring Codes 13 9 2B Wiring Codes 14 9 3 Microswitch Arm Diagram 15 9 4 Microswitch Height Diagram 16 9 5 Speed Control 17 ...
Page 4: ...t Please note that this Maintenance Manual does not include information or inside the unit wiring diagrams for the VCWS08 speed control Valpar considers this proprietary information Any problems that may occur with the speed control must be referred to Customer Service at Valpar International Corporation The toll free line is 800 528 7070 Removal and installation of speed control is covered in thi...
Page 5: ...EED REFER TO SECTION 8C OR 8D 2 DEFECTIVE SPEED CONTROL REPLACE SPEED CONTROL REFER TO SECTION 8I 3 DEFECTIVE LAZY SUSAN REFER PROBLEM TO VALPAR CUSTOMER SERVICE 7B VCWS08 RUNS BUT THE SPEED IS ERRATIC OR HAS JERKEY MOTION 4 DEFECTIVE MOTOR REFER PROBLEM TO VALPAR CUSTOMER SERVICE 1 IMPROPER MICROSWITCH BEND REALIGN MICROSWITCH REFER TO SECTIONS 8E 9 3 9 4 2 MICROSWITCH DEFECTIVE REPLACE MICROSWIT...
Page 6: ...TO SECTION 8G 7E PINS AND COLLARS DO NOT SORT OR DROP PROPERLY 4 DEFECTIVE MOTOR REFER PROBLEM TO VALPAR CUSTOMER SERVICE 1 IMPROPER MICROSWITCH BEND REALIGN MICROSWITCH REFER TO SECTIONS 8E 9 3 9 4 7F COLLARS JAM AT BACK OF WHEEL OR LAND IN THE CENTER 2 KICK OFF ANGLE IS MISSING OR NOT ALIGNED CORRECTLY REPLACE KICK OFF ANGLE REFER TO SECTION 8G 1 IMPROPER MICROSWITCH BEND REALIGN MICROSWITCH REF...
Page 7: ... microswitch arm is depressed Refer to 7D of this guide if either the counter or microswitch fail to work Proper microswitch adjustment is critical for the VCWS08 to function properly Check and adjust according to the instructions in 8E of this maintenance manual 8C ADJUSTING THE WHEEL ROTATION SPEED FOR STANDARD SPEED OPERATION MODELS BUILT FROM MARCH 15 2003 TO PRESENT Turn the VCWS08 on with th...
Page 8: ...LS BUILT FROM MARCH 15 2003 TO PRESENT Note Be sure the work sample is unplugged before proceeding I Microswitch Adjustment The curve of the microswitch arm is critical for the work sample to function properly Use Figure 9 3 as a template to adjust the curve Bend the microswitch arm as needed to match the figure Adjust the height of the microswitch as shown in Figure 9 4 The top of the collar asse...
Page 9: ...ount the counter to the work sample using the same two screws 8G REPLACING THE KICK OFF ANGLE MODELS BUILT FROM MARCH 15 2003 TO PRESENT If the assembly parts are not sorting correctly or if they jam or land on the middle of the wheel the kick off angle needs to be replaced Open the work sample lid The proper location for the kick off angle is one half inch from the bottom of the lid retainer ring...
Page 10: ...er to the speed control drawing diagram 9 5 or section 8I of this manual when removing and reconnecting wires to speed control Step 4 Remove the motor ground wire green w yellow stripe that is connected with the motor harness cable Next unplug the motor harness connector from speed control Remove the AC 100 115V ground wire green w yellow stripe that is connected with the AC power cable Next remov...
Page 11: ...Step 3 Remove the motor ground wire green w yellow stripe that is connected with the motor harness cable Next unplug the motor harness connector from speed control Remove the AC 100 115V ground wire green w yellow stripe that is connected with the AC power cable Next remove the plastic terminal cover from the AC power connection terminal Remove the black wire from the L terminal and the red wire f...
Page 12: ...l drawing diagram 9 5 or section 8I of this manual when removing and reconnecting wires to speed control Step 4 Remove the motor ground wire green w yellow stripe that is connected with the motor harness cable Next unplug the motor harness connector from speed control Remove the AC 100 115V ground wire green w yellow stripe that is connected with the AC power cable Next remove the plastic terminal...
Page 13: ...10 Step 9 Reverse the above steps to reassemble the work sample Make sure all screws line up with their original holes ...
Page 14: ...11 FIGURE 9 1 WORK SAMPLE DIAGRAM ...
Page 15: ...12 FIGIRE 9 2 WIRING DIAGRAM MARCH 15 2003 TO PRESENT ...
Page 16: ...n Trans Trim 2 58 4 DkG Pigtails On Trans Trim 4 5 G 19 59 58 6 G 19 21 7 G 14 58 8 G 2 58 58 9 G 10 10 BK 17 58 58 11 BK 23 60 58 12 BK 14 58 13 W 14 58 14 BR 2 58 15 BR 17 61 58 16 BR 2 58 17 BR 49 58 58 18 BR 61 61 58 19 BL 10 20 Y 10 21 BK 4 60 58 FIGURE 9 2A WIRING CODES ...
Page 17: ... Connection 58 Fork Term 17H06 59 Ring Term S 17H07 60 Slip Term L 61 Slip Term S 21 Ring Term L 17H08 FIGURE 9 2B WIRING CODES COLORS WIRES BK BLACK W WHITE G GREEN BR BROWN BR BROWN RIBBED Y YELLOW BL BLUE DkG DARK GREEN ...
Page 18: ...15 FIGURE 9 3 MICROSWITCH ARM DIAGRAM ...
Page 19: ...16 FIGURE 9 4 MICROSWITCH HEIGHT DIAGRAM ...
Page 20: ...17 MOTOR GROUND GREEN W YELLOW STRIPE MOTOR HARNESS CONNECTION BLACK WIRE RED WIRE AC 100 115V GROUND GREEN W YELLOW STRIPE FIGURE 9 5 SPEED CONTROL ...
