Valeo Citysphere S Installation Instructions Manual Download

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Preparation for installation

Citysphere S

2.5. Fastening drill holes

The air-conditioning unit is fastened to the vehicle’s shell with nuts

(M8) and matching washers. For this purpose, corresponding stable

retaining plates/bows must be provided on the shell. We suggest

making the drill holes sufficiently large or long to compensate for

the frame tolerances. Make fastening drill holes according to

installation sketch above. (6 x d - min. 8.5mm)

Summary of Contents for Citysphere S

Page 1: ...CITYSPHERE S Standard Installation instructions Rev 06 2014 Id No 11120621A AIR CONDITIONING...

Page 2: ...ing the vehicle s roof and the AC unit 7 3 Mounting the air conditioning unit 8 3 1 Applying the adhesive 8 3 2 Position the air conditioning unit 9 3 3 Fastening the unit 9 4 Connecting the air condi...

Page 3: ...stallation manual and its included notes will lead to liability exclusion by Spheros The same applies to unskilled repairs or repairs not using original spare parts Electrical wiring and operating ele...

Page 4: ...must be carried out by duly qualified personnel Such work may only be undertaken with the engine off and the power supply switched off The battery must be disconnected before starting the work Do not...

Page 5: ...ted This capacity must be guaranteed at idle speed and at the same time at maximum engine compartment temperature low speed and high ambient temperature diminish the output of generators 2 3 Preparati...

Page 6: ...icle s shell with nuts M8 and matching washers For this purpose corresponding stable retaining plates bows must be provided on the shell We suggest making the drill holes sufficiently large or long to...

Page 7: ...roof the areas must be cleaned with compressed air Roughen bonding area of the base pan and the roof surface according to the adhesive joint clean with Sika Cleaner and preprocess with Sika Primer fo...

Page 8: ...ning unit and the vehicle s roof is to apply the adhesive material onto the base pan when the AC unit is lying Apply the Sika bead all round along the screws and support points min thickness 10mm Make...

Page 9: ...ing unit onto the roof and insert the fastening bolts through the drill holes on the roof Follow pro cessing time prescribed by the manufacturer of the adhesive material 3 3 Fastening the unit Fix all...

Page 10: ...e holder The refrigerant piping and shut off valves Item 1 2 in the vehicle must be provided for thermal reasons and to prevent condensation with an insulation Recommendation Suction and pressure line...

Page 11: ...Power supply must be uninterruptible Connect system directly to the battery Connecting bolt Connecting plate G1 Ground connector bolt Connecting plate G2 Signal ON max 5A fuse must be used 3 5A fuse...

Page 12: ...ed Evacuate the front box inclusive the piping Ensure the system is leak proof Then open system valves The unit is pre filled with 1 1 kg refrigerant R134a amount of refrigerant is designed for a max...

Page 13: ...ecked for continuity The following possibilities must always be checked and excluded as a possible cause of the malfunction Defective fuses Corrosion of plug contacts Loose contact in plug connectors...

Page 14: ...memos...

Page 15: ...Valeo Thermal Commercial Vehicles Germany GmbH Postfach 1371 82198 Gilching Germany Tel 49 0 8105 7721 0 Fax 49 0 8105 7721 889 www valeo thermalbus com service valeobus valeo com...