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Val-Matic 5801RTLXP, O & M Manual

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Val-Matic 5801RTLXP O & M Manual Download Page 1

 

 

                    

O

 

&

 

M

 

Manual

 

 

Manufacture

:

                          

Val

‐

Matic

 

Corporation

 

Date:

                                          

December

 

30

th

,

 

2011

 

Project:

                        

Clinton

 

Waste

 

Water

 

Treatment

 

Plant

 

                                                      

Contracts

  

A

  

&

  

C

 

Owner:

                                       

City

 

of

 

Clinton

 

Iowa

 

Specifications

 

Sec:

                               

09905

 

                                                            

15100

 

                                                            

15102

 

Equipment:

                              

Eccentric

 

Plug

 

Valves

 

Engineer:

                                   

HDR

 

Engineering

 

Contractor:

                          

Gridor

 

Construction.,Inc.

  

 

 

 

 

Summary of Contents for 5801RTLXP

Page 1: ...tion Date December 30th 2011 Project Clinton Waste Water Treatment Plant Contracts A C Owner City of Clinton Iowa Specifications Sec 09905 15100 15102 Equipment Eccentric Plug Valves Engineer HDR Engineering Contractor Gridor Construction Inc ...

Page 2: ...ried Submerged Service Valves Dimensional Materials Information Section III Above Ground Plant Valves Dimensional Materials Information Section IV Valve Accessories Dimensional Materials Information Section V Coating Data Sheets Section VI Operations Maintenance Data ...

Page 3: ...c 5 No CCPV OM3 5803RNXP Sec 5 No CCPV OM2 3 5804R 7A00MXP Sec 5 No CCPV OM2 3 5806R 7A00XP Sec 5 No CCPV OM2 3 5806R 7A00MXP Sec 5 No CCPV OM2 3 5808R 7B00MXP Sec 5 No CCPV OM2 3 5812R 7D00MXP Sec 5 No CCPV OM2 3 5812R 7D00XP Sec 5 No CCPV OM2 3 5816R 7G00MXP Sec 5 No CCPV OM2 3 5818R 7L00MXP Sec 5 No CCPV OM2 3 5818R 7L00XP Sec 5 No CCPV OM2 3 ...

Page 4: ...TIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5906R 8A02X021 ID No N A Frame No N A HP N A RPM N A Cap N A Size 6 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 5: ...TIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5806R 8A02X020 ID No N A Frame No N A HP N A RPM N A Cap N A Size 6 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 6: ...LMATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5801RTLXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 1 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Duty ...

Page 7: ...MATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5802RNX002 ID No N A Frame No N A HP N A RPM N A Cap N A Size 2 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Duty ...

Page 8: ...LMATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5803RNXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 3 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Duty C...

Page 9: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5804R 7A00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 4 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 10: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5806R 7A00XP ID No N A Frame No N A HP N A RPM N A Cap N A Size 6 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Duty...

Page 11: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5806R 7A00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 6 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 12: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5808R 7B00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 8 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 13: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5812R 7D00XP ID No N A Frame No N A HP N A RPM N A Cap N A Size 12 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 14: ...TIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5812R 7D00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 12 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 15: ...TIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5816R 7G00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 16 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 16: ...ATIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5818R 7L00XP ID No N A Frame No N A HP N A RPM N A Cap N A Size 18 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 17: ...TIC COM E mail VALVES VALMATIC COM Local Vendor Service Center N A Address Phone Fax Web Site E mail MECHANICAL NAMEPLATE DATA Equip ECCENTRIC PLUG VALVES Serial No N A Make VAL MATIC Model No 5818R 7L00MXP ID No N A Frame No N A HP N A RPM N A Cap N A Size 18 TDH N A Imp Sz N CFM N A PSI 175 Other N A ELECTRICAL NAMEPLATE DATA Equip Serial No Make Model No ID No Frame No HP V Amp HZ PH RPM SF Dut...

Page 18: ...ried service Quantity 5 Each Drawing Numbers VM 5904R BWGA VM 5904R VM 5804RN M 3 VM 8A02 VM 8A02 M 3 DEVOE BAR RUST 233H CCPV OM2 3 Model Number 5806R 8A02X020 Size 6 Description Flanged Plug Valve with Buried Submerged service worm gear actuator 180 degree orientation Stainless Steel Bolts Valve rated for 175 Psi Wp Coatings 2 Part Epoxy Interior Exterior for buried service Quantity 7 Each Drawi...

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Page 26: ...M3 Model Number 5802RNX002 Size 2 Description Flanged Plug Valve with quarter turn 2 nut operator rated for 175 Psi Wp Coatings 2 Part Epoxy Interior Universal Primer Exterior Quantity 4 Each Drawing Numbers VM 5804RN VM 5825R VM 5804RN M SS 2564 DEVOE BAR RUST 233H CCPV OM2 3 Model Number 5803RNXP Size 3 Description Flanged Plug Valve with quarter turn 2 Nut Lever operator rated for 175 Psi Wp Co...

Page 27: ...umbers VM 5804R WGA VM 5806R VM 5804RN M VM 7A08 VM 7A08 M SS 2564 DEVOE BAR RUST 233H CCPV OM2 3 Model Number 5806R 7A00MXP Size 6 Description Flanged Plug Valve with worm gear operator 180 degree orientation mechanical indicator and hand wheel Valve rated for 175 Psi Wp Coatings 2 Part Epoxy Interior Universal Primer Exterior Quantity 19 Each Drawing Numbers VM 5804R WGA VM 5806R VM 5804RN M VM ...

Page 28: ...ing Numbers VM 5804R WGA VM 5806R VM 5804RN M VM 7A08 VM 7A08 M SS 2564 DEVOE BAR RUST 233H CCPV OM2 3 Model Number 5812R 7D00MXP Size 12 Description Flanged Plug Valve with worm gear operator 180 degree orientation mechanical indicator and hand wheel Valve rated for 175 Psi Wp Coatings 2 Part Epoxy Interior Universal Primer Exterior Quantity 2 Each Drawing Numbers VM 5804R WGA VM 5806R VM 5804RN ...

Page 29: ... gear operator 270 degree orientation mechanical indicator and hand wheel Valve rated for 150 Psi Wp Coatings 2 Part Epoxy Interior Universal Primer Exterior Quantity 2 Each Drawing Numbers VM 5814R WGA VM 5818R VM 5804RN M VM 7G12 VM 7G12 M SS 2564 DEVOE BAR RUST 233H CCPV OM2 3 Model Number 5818R 7L00XP Size 18 Description Flanged Plug Valve with worm gear operator 270 degree orientation mechani...

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Page 61: ... AND STORAGE 2 DESCRIPTION OF OPERATION 2 VALVE CONSTRUCTION 3 INSTALLATION 4 MAINTENANCE 7 TROUBLESHOOTING 9 DISASSEMBLY 9 REASSEMBLY 10 PARTS SERVICE 11 WARRANTY 11 VALVE AND MANUFACTURING CORP 905 Riverside Dr Elmhurst IL 60126 Phone 630 941 7600 Fax 630 941 8042 www valmatic com Manual No CCPV OM2 3 ...

Page 62: ...r than the actuator ratings the valve may be difficult to operate or leak RECEIVING AND STORAGE Inspect valves upon receipt for damage in shipment Unload all valves carefully to the ground without dropping Do not lift valves with slings or chains around the actuator or through the seat area Valves should remain crated clean and dry until installed to prevent weather related damage For long term st...

Page 63: ...body Grit Guard seals 21 are located at the bottom of the bearings 6 to prevent abrasive material from wearing the bearing Leak tight closure is made when the rubber coated plug 3 is rotated into the nickel seat on the SEAT END of the body TABLE 1 STANDARD PLUG VALVE PARTS LIST FIGURE 3 STANDARD PLUG VALVE CONSTRUCTION ITEM DESCRIPTION MATERIAL 1 Body Cast Iron with Overlay Welded Nickel Seat 2 Co...

Page 64: ... Figure 5 the valve must be installed with the seat end up regardless of flow direction CLEAN SERVICE For both horizontal and vertical installations install in the direct pressure orientation pressure opposite the seat end AIR AND GAS SERVICE Install valve in the direct pressure orientation pressure opposite the seat end Lubricate plug face with FDA approved silicone grease such as Dow Corning 7 b...

Page 65: ...pe end prior to installing valve Install valve socket over pipe Press gland and gasket toward valve until gasket is evenly set into valve socket FIGURE 7 MECHANICAL JOINT INSTALLATION Insert T bolts in valve flange and hand tighten nuts Torque nuts in four graduated steps using the cross over tightening method without exceeding the torque listed in Table 3 Maintain an equal gap between the gland a...

Page 66: ...or direct quarter turn operation Various lever lengths are available for specific direct and reverse pressure conditions as shown in Table 4 TABLE 4 APPLICATION OF LEVERS FIGURE 10 HANDLEVER The wrench head is placed over the nut and can be secured with the set screw provided To open the valve rotate the lever 90 degrees in the CCW direction The closed position is adjustable with a set screw and l...

Page 67: ...ons see Figure 2 Higher pressure applications may require adjustment of the closed position stop or a larger actuator consult the factory If the valve is found to leak in the closed position due to wear the plug can be adjusted by loosening the closed position stop on the actuator and rotating the plug further into the seat Because of the eccentric action of the valve further rotation will provide...

Page 68: ...e to allow insertion around the shaft and provide some overlap Install rings one at a time with the tips down toward the valve Stagger all joints 180 degrees around the shaft Pull down follower 18 and reinsert bolts 19 with 2 shims 29 under follower 18 V packing is pressure assisted and only requires light compression GEAR ACTUATOR MAINTENANCE A typical gear actuator is shown in Figure 13 and cons...

Page 69: ...If leak persists remove actuator cover inspect grease and replace actuator gasket Noisy Operation Flow noise is normal Loud flow noise similar to hammering may be cavitation from dropping high pressures across valve review application of valve For gear actuator noise inspect grease add new grease if there are uncoated moving parts or grease has broken down into oil DISASSEMBLY Disassembly may be r...

Page 70: ...r plug shaft into bottom bearing 6 Plug 3 should be in the open position Install cover 2 over plug shaft and into recess in body Align match marks between body and cover 2 Torque cover bolts 15 per Table 6 in 3 4 increments using the cross over tightening method TABLE 6 TIGHTENING TORQUES 5 Lubricate ID and OD of packing set with FDA grease and install in packing bore one ring at a time taking car...

Page 71: ... return the product with transportation prepaid If the product is accepted for return and found to be defective the manufacturer will at his discretion either repair or replace the product f o b factory within 60 days of receipt or refund the purchase price Other than to repair replace or refund as described above purchaser agrees that manufacturer shall not be liable for any loss costs expenses o...

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