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Vaillant ecoMAX 618/2 E, Installation Instructions Manual, Page: 2 / 60

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Vaillant ecoMAX 618/2 E Installation Instructions Manual Download Page 2

834449_05GB_022005.qxd  02.02.2005 17:12 Uhr  Seite 2

Summary of Contents for ecoMAX 618/2 E

Page 1: ...4 2 E ecoMAX 828 2 E ecoMAX 835 E ecoMAX pro 18 E ecoMAX pro 28 E ecoTEC plus 612 3 ecoTEC plus 615 3 ecoTEC plus 618 3 ecoTEC plus 624 3 ecoTEC plus 630 3 ecoTEC plus 824 3 ecoTEC plus 831 3 ecoTEC p...

Page 2: ...834449_05GB_022005 qxd 02 02 2005 17 12 Uhr Seite 2...

Page 3: ...entric Systems 60 100 Galvanized steel air duct plastic flue duct PART 2 Pages 37 57 Optional Concentric System 80 125 Galvanized steel air duct plastic flue duct PART 2 CONCENTRIC 80 125 PART 1 CONCE...

Page 4: ...rved 5 Alternative termination accessories available 6 Maximum flue lengths for ecoMAX 11 Maximum flue lengths for ecoTEC 12 Installation of the vertical air flue duct 31 Installation of the horizonta...

Page 5: ...ith CORGI The Council for Registered Gas Installers The installation of the boiler and flue must be in accordance with the Gas Safety Installation and Use Regulations 1998 and the Building Regulations...

Page 6: ...No 303 900 303 919 303 906 303 902 303 903 303 905 303 911 x 303 910 303 821 303 915 009076 black x x x x x x x x x 303 930 303 933 Black terminal kit for horizontal air flue duct 303 934 Adjustable...

Page 7: ...nts 60 100 Elbow 87 60 100 Vaillant Accy No 303 910 Bends 45 pack of 2 60 100 Vaillant Accy No 303 911 Air flue duct extension 470 mm 60 100 Vaillant Accy No 303 902 Air flue duct extension 970 mm 60...

Page 8: ...Offset section 60 100 Vaillant Accy No 303 919 303919_IAx 498 132 255 Fig 1 8 Adjustable roof tile for pitched roof Adjustable roof tile for pitched roof Vaillant Accy No 009 076 black GU_LAZ 41 0 44...

Page 9: ...lack Vaillant Accy No 303 942 For 303 933 and 303 936 only Variable termination kit white Vaillant Accy No 303 946 For 303 933 and 303 936 only Black terminal kit for horizontal air flue duct Vaillant...

Page 10: ...No 303 944 87 elbow for variable termination kit white including 1 support clip Vaillant Accy No 303 949 Fig 1 13 Extension 60 1 m pipe Extension pipe for variable termination kit 60 mm 1 m black inc...

Page 11: ...ue lengths for use with ecoMAX Accessories Accy No 828 2 E 635 E 835 E pro 18 E pro 28 E 824 2 E 613 2 E 618 2 E 622 2 E ecoMAX Maximum length of flue is reduced by 1 0 m for each additional 87 elbow...

Page 12: ...2 plus 615 plus 618 ecoTEC Maximum length of flue is reduced by 1 0 m for each additional 87 elbow Maximum length of flue is reduced by 0 5 m for each additional 45 elbow Vertical flue systems 303 900...

Page 13: ...LAS Euro B S 074 0 Fig 1 17 Horizontal flue systems Fig 1 18 Vertical flue systems PLANNING THE AIR FLUE DUCT LAYOUT Concentric flue length Flue length outside Fig 1 19 Horizontal flue system install...

Page 14: ...air duct Pull back the sliding sleeve so that it engages into the socket 3 of the boiler 4 Ensure that the sliding sleeve penetrates the socket such that there is at least 20 mm engagement at both end...

Page 15: ...it level Top outlet flue exiting to rear For installations where the air flue duct is to be installed directly to the rear of the boiler the installation template details the position of the flue exit...

Page 16: ...emove any burrs with a file this ensures easy fitting of the ducts and prevents any rough edges from damaging the flue seals Care should be taken not to scratch the white surface of the air duct If th...

Page 17: ...the flue socket on the boiler and secure using the 40 mm air duct clamp 4 provided Pull the air flue duct back through the wall such that the flue duct fully engages into the flue elbow socket Fit the...

Page 18: ...e for horizontal top outlet installation Top outlet flue exiting to side For installations where the air flue duct is to be installed to the side the position of the flue exit hole can be determined b...

Page 19: ...e this ensures easy fitting of the ducts and prevents any rough edges from damaging the flue seals Care should be taken not to scratch the white surface of the air duct If the installation requires th...

Page 20: ...ue elbow into the flue socket on the boiler and secure using the 30 mm air duct clamp 4 provided Pull the air flue duct back through the wall such that the flue duct fully engages into the flue elbow...

Page 21: ...horizontal top outlet installation Top outlet flue exiting to side For installations where the air flue duct is to be installed to the side the position of the flue exit hole can be determined by car...

Page 22: ...m diameter hole through the location hole in the end of the outer air duct 1 Ensure that the drill does not pierce the inner flue duct Secure the air ducts together using the screw 1 provided Place th...

Page 23: ...w into the flue socket on the boiler and secure using the 30 mm air duct clamp 4 provided Pull the air flue duct back through the wall such that the flue duct fully engages into the flue elbow socket...

Page 24: ...other fig 3 22 Pull the terminal off the flue duct Put the new terminal into the flue duct and click the lock Please note The catch on the top of the terminal must lock firmly into the notch in the f...

Page 25: ...hind the terminal from the spacer Unlock the catch between the terminal and the flue duct by twisting them against each other fig 3 22 Pull the terminal off the flue duct Push the new terminal into th...

Page 26: ...directly upwards Fig 4 1 Variable termination kit Assembly Before installing the flue pipe Use an 8 mm screwdriver to bend the catches inwards fig 4 3 Pull the terminal with the flue duct out of the a...

Page 27: ...anger Before starting work shut down the appliance and prevent it from being switched on unintentionally Remove the wall seal from the terminal Use an 8 mm screwdriver to bend the catches inwards fig...

Page 28: ...tion kit is installed are shown in the tables on pages 11 and 12 Please note The parts are simply pushed together not bolted Caution Fasten the 87 bend with bird protection grille using a separate pip...

Page 29: ...29 PART 1 CONCENTRIC 60 100 Fig 4 11 Support clips with 45 bends INSTALLATION OF THE VARIABLE TERMINATION KIT Fig 4 10 Support clips with 87 bend 834449_05GB_022005 qxd 02 02 2005 17 12 Uhr Seite 29...

Page 30: ...chants Change the bird protection grille from the 87 elbow to the extension installed at the end When using the 87 elbow put in the seal from the extension The extension installed at the end must be f...

Page 31: ...ation and service clearances are available and that the boiler flue can be installed as detailed in these instructions Determine the point where the vertical air flue duct and terminal assembly will p...

Page 32: ...een the air flue duct and the appliance Drill two holes 3 mm through the air duct of the flue boiler clamp at the most convienient holes on the air duct clamp Ensure that the drill does not penetrate...

Page 33: ...installation of extensions and elbows Push the sliding sleeve 4 firmly into place on the extension Join the vertical roof duct 5 to the extension 7 Join the sliding sleeve 4 to the appliance s connec...

Page 34: ...to mineral oil based grease products For this reason the seals must not be greased If the seals need wetting to aid in installation use water only De burr and file down any rough edges on the tubes be...

Page 35: ...455 670 460 675 465 680 470 685 475 Table 6 1 Length of surplus with 87 elbows 190 to 210 mm 0 215 to not 265 mm possible 270 to 290 mm 80 295 85 300 90 305 95 310 100 315 105 320 110 325 115 330 120...

Page 36: ...tant This gives a corresponding exhaust conduit length of 284 40 324 mm GU_LAZ 103 2GB Fig 6 4 Installation of 45 bends 325 320 445 330 327 450 335 334 455 340 341 460 345 348 465 350 355 470 355 362...

Page 37: ...rds to be observed 38 Alternative termination accessories available 39 Maximum flue lengths for ecoMAX 42 Maximum flue lengths for ecoTEC 43 Changing the appliance connection piece 45 Installation of...

Page 38: ...rved The installation of the boiler and its flue must be carried out by a competent person who is registered with CORGI The Council for Registered Gas Installers The installation of the boiler and flu...

Page 39: ...sions PPs concentric 470 mm 80 125 303 202 x Air flue duct extensions PPs concentric 970 mm 80 125 303 203 x Air flue duct extensions PPs concentric 1970 mm 80 125 303 205 x Bends PPs concentric pack...

Page 40: ...Accy No 303 210 Bends PPs 45 pack of 2 80 125 Vaillant Accy No 303 211 Air flue duct extension PPs 470 mm 80 125 Vaillant Accy No 303 202 Air flue duct extension PPs 970 mm 80 125 Vaillant Accy No 303...

Page 41: ...k GU_LAZ 41 0 164 120 Fig 1 5 Sliding sleeve 80 125 Sliding sleeve PPs 80 125 Vaillant Accy No 303 215 GU_LAZ 76 0 153 130 390 Fig 1 8 Flat roof penetration collar GU_LAZ 42 0 Flat roof penetration co...

Page 42: ...ength of flue is reduced by 2 5 m for each additional 90 elbow Maximum length of flue is reduced by 1 0 m for each additional 45 elbow Accessories Accy No Vertical flue systems 303 200 Max permitted c...

Page 43: ...flue is reduced by 2 5 m for each additional 90 elbow Maximum length of flue is reduced by 1 0 m for each additional 45 elbow Accessories Accy No Vertical flue systems 303 200 Max permitted concentric...

Page 44: ...44 PLANNING THE AIR FLUE DUCT LAYOUT Maximum flue length Maximum flue length LAS Euro B S 074 0 LAS Euro B S 074 0 Fig 1 10 Fig 1 9 834449_05GB_022005 qxd 02 02 2005 17 12 Uhr Seite 44...

Page 45: ...ve it Push the appliance connection piece with the selected connection diameter down from above inserting the push in end onto the sleeve of the flue collecting chamber Now push the appliance connecti...

Page 46: ...duct Pull back the sliding sleeve so that it engages into the socket 3 of the boiler 4 Ensure that the sliding sleeve penetrates the socket such that there is at least 20 mm engagement at both ends of...

Page 47: ...t elements Fig 4 1 Horizontal air flue conduit GU_LAZ 82 0 Fig 4 2 Example of installation with horizontal air flue duct IMPORTANT The air flue duct is not concentric and the air duct has a slope of 1...

Page 48: ...a rise towards outside of 3 Measure the distance from the outside face of the wall to the centre of the fan outlet on the boiler fig 4 5 This is dimension A For installations where the measured dista...

Page 49: ...cts Note For assembly reasons do not shorten any air duct to a length of less than 100 mm If necessary shorten two adjacent extensions to achieve the overall required length Cut the air duct square an...

Page 50: ...until it protrudes 220 mm out from the outside wall Ensure that the terminal is correctly positioned with the air inlet grille at the bottom Slide one of the two trim rings over the air duct until it...

Page 51: ...firmly into place on the appropriate extensions 6 Install the extensions and join the clutch sleeve to the 87 elbow This section functions subsequently as a separation point Join all separation point...

Page 52: ...for the boiler with reference to the installation and servicing instructions supplied with the boiler Ensure that all installation and service clearances are available and that the boiler flue can be...

Page 53: ...duct 5 to the extension 7 Join the sliding sleeve 4 to the appliance s connection piece 8 This permits easy separation between the air flue duct and the appliance Drill two holes 3 mm through the air...

Page 54: ...tails on the installation of extensions and elbows Push the sliding sleeve 4 firmly into place on the extension Join the vertical roof duct 5 to the extension 7 Join the sliding sleeve 4 to the applia...

Page 55: ...ineral oil based grease products For this reason the seals must not be greased If the seals need wetting to aid in installation use water only De burr and file down any rough edges on the tubes before...

Page 56: ...440 655 445 660 450 665 455 670 460 675 465 680 470 685 475 690 480 695 485 700 490 705 495 710 500 715 505 720 510 725 515 Table 6 1 Length of surplus with 90 elbows 200 205 0 210 0 210 to not 310 m...

Page 57: ...20 mm Important This gives a corresponding exhaust conduit length of 284 40 324 mm GU_LAZ 103 2GB Fig 6 4 Installation of 45 bends 335 334 455 340 341 460 345 348 465 350 355 470 355 362 475 360 369 4...

Page 58: ...Notes 834449_05GB_022005 qxd 02 02 2005 17 13 Uhr Seite 58...

Page 59: ...Notes 834449_05GB_022005 qxd 02 02 2005 17 13 Uhr Seite 59...

Page 60: ...834449_05 GB 02 2005 834449_05GB_022005 qxd 02 02 2005 17 13 Uhr Seite 60...

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