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5 Installation

34

Installation and maintenance instructions auroTHERM exclusive 0020077989_04

5

Installation

5.1

Establishing the hydraulic connections (on-
roof installation)

Caution.
Leak caused by incorrect accessories.

Incorrect accessories may result in a leak in
the solar circuit and cause material damage.

Only work in the solar circuit with hard
soldered connections, flat seals, compres-
sion fittings or press fittings which have
been approved by the manufacturer for
use in solar circuits and at correspond-
ingly high temperatures.

Caution.
Risk of damage to the collectors as a res-
ult of improper installation.

If the hydraulic connections are not installed
properly, the stainless steel tubes inside the
collector may become damaged.

When tightening the clamping ring con-
nection, hold a second spanner against it.

1.

Connect the collector flow and return to the system us-
ing the connection pipework.

Condition

: System with collector temperature sensor

Insert the collector temperature sensor into the opening
provided on the collector flow side ("hot side").

Note

In general, the collector temperature sensor
can be attached to the right or left side of the
collector field because the collectors on both
sides have a corresponding opening.

Condition

: Collector rows: 2 … 3

Connect the collectors in accordance with the connec-
tion regulations (

Page 9).

Connect the collector flow and return to the system us-
ing the connection pipework.

To do this, connect the clamping ring connection (from
the

VTK

installation set (basic set)) to the collector.

Connect the clamping ring connection with the connec-
tion pipework.

Check the connections for tightness.

Insulating hydraulic connections

Condition

: Start-up carried out

1

3

2

Insulate the hydraulic connections using the heat insula-
tion

(1)

(from the

VTK

installation set (extension set)).

Cover the heat insulation with the cover plate

(3)

(from

the

VTK

installation set (extension set)).

Insulate the hydraulic system connections using the heat
insulation

(2)

(from the

VTK

installation set (extension

set)).

5.2

Establishing the hydraulic connections (flat-
roof installation)

Caution.
Leak caused by incorrect accessories.

Incorrect accessories may result in a leak in
the solar circuit and cause material damage.

Only work in the solar circuit with hard
soldered connections, flat seals, compres-
sion fittings or press fittings which have
been approved by the manufacturer for
use in solar circuits and at correspond-
ingly high temperatures.

Summary of Contents for auroTHERM VTK 570/2

Page 1: ...intenance instructions auroTHERM exclusive VTK 570 2 VTK 1140 2 BE fr CH fr FR Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 492191 18 0 Fax 492191 18 2810 info vaillant...

Page 2: ...ng collectors on roof 22 4 5 Installing collectors flat roof 28 5 Installation 34 5 1 Establishing the hydraulic connections on roof installation 34 5 2 Establishing the hydraulic connections flat roo...

Page 3: ...n a fixed and permanent location known as fixed installation Intended use includes the following observance of accompanying operating installation and maintenance instructions for the product and any...

Page 4: ...p Avoid performing installation and mainten ance work under direct sunlight You should preferably perform the work in the morning Wear suitable protective gloves 1 3 8 Risk of injury due to breaking g...

Page 5: ...ce instructions 5 1 4 Regulations directives laws standards Observe the national regulations stand ards directives ordinances and laws 1 5 Accident prevention regulations Observe all regulations that...

Page 6: ...auroTHERM exclusive Unit type Vacuum tube collector Tube collector AG Gross area AA Aperture surface area VF Liquid volume m Weight l Dimensions Qmax Max output tstgf Stagnation temperature Pmax Max...

Page 7: ...le from the basic set 4 units Roof bracket type P for tile from extension set on top of each other 2 units 9 Roof bracket type S for beaver tail etc basic set 4 units Roof bracket type S for beaver ta...

Page 8: ...2 units 3 Frame set 1 unit 4 Load plates from load plate set 4 units 5 Hammer head bolt and nut from load plate set 2 units 6 VTK 570 2 tube collector 1 unit 7 VTK 1140 2 tube collector 1 unit 8 Stop...

Page 9: ...he array if available Select the appropriate connection for the collectors Ensure that the solar fluid flows through the collectors either from left to right or from right to left Condition Number of...

Page 10: ...ing interior Ensure that the roof duct is prepared properly Make a v shaped cut in the roofing felt membrane Fold the upper wider flap onto the roof batten above and fold the lower narrower flap onto...

Page 11: ...6 Roof anchor set type P tile 1 2 2 2 3 2 4 2 5 2 6 2 7 2 Roof anchor set type S shingle Roof bracket set type S flat slate Roof anchor set hanger bolt Rail set 2 pcs VTK 1140 2 1 2 3 4 5 6 7 1 1 set...

Page 12: ...racket set type P pantile A 1 2 2 2 3 2 4 2 5 2 6 2 7 2 Roof bracket set type S slate Roof bracket set type S flat slate Roof anchor set hanger bolt Roof bracket set type P pantile B 1 2 2 2 3 2 4 2 5...

Page 13: ...lation set extension set 3 6 9 12 15 18 Roof bracket set type P pantile A 1 2 2 2 3 2 4 2 5 2 6 2 7 2 Roof bracket set type S slate Roof bracket set type S flat slate Roof bracket set type P pantile B...

Page 14: ...cially high pull forces occur Edge and corner areas must not be used as installation areas e2 e1 h b l b Building width h Building height l Building length e1 Edge clearance eshort e2 Edge clearance e...

Page 15: ...E A A C D B B B B A E A E Install the roof anchor with sufficient play Pre installation dimension Finished installation dimension 20 25 mm 4 3 Preparing flat roof installation 4 3 1 Selecting the inst...

Page 16: ...Rail set 2 pcs VTK 1140 2 1 2 3 4 5 6 7 1 1 set each per collector field for connecting to the pipelines the collectors are connected together using the extension set Number of VTK 1140 2 collectors 1...

Page 17: ...c wind speed is a maximum of 108 km h 1 Please note the following for floating installation Installation variants Please note B Weights that are firmly screwed onto the rack must consist of material c...

Page 18: ...HERM exclusive 0020077989_04 IS IE SE FI GB BE DE PL CH AT CZ HU SK SI HR BA RS RO BG MK ME TR GR AL NL PT ES FR IT NO DK BY UA MD EE RU LV LT LU AD 72 km h 81 km h 90 km h 99 km h 108 km h 108 km h 4...

Page 19: ...wind speed km h Store Building height Building height up to 10 m 10 18 m 18 25 m up to 10 m 10 18 m 18 25 m up to 72 Inland L L 301 167 378 213 429 244 44 167 40 213 70 244 up to 72 Coast and islands...

Page 20: ...0 652 415 713 4547 30 310 30 366 30 402 up to 90 Inland L L 495 309 611 388 688 440 30 275 30 342 30 388 up to 90 Coast and islands L L 650 414 766 493 843 545 30 365 30 433 30 478 up to 99 Inland L L...

Page 21: ...wind speed km h Store Building height Building height up to 10 m 10 18 m 18 25 m up to 10 m 10 18 m 18 25 m up to 72 Coast and islands L L 406 372 477 441 522 485 30 246 30 291 35 325 up to 81 Inland...

Page 22: ...number of VTK 1140 units 2 Sun elevation of 20 winter sun 4 4 Installing collectors on roof The installation steps and notes in these instructions apply for both array configurations Any different in...

Page 23: ...ie tightly together notch gutter ing onto the underside A or the upper side B of the pantile using a hammer if necessary Note For some roof types it may be necessary to offset the roof anchor laterall...

Page 24: ...y 4 3 4 Screw the roof anchor onto the roof batten or rafters using the three screws supplied 3 5 Slide the pantiles into their original position again 4 4 4 1 3 Installing type S flat for slate 2 1 1...

Page 25: ...sioning by shaking the clamping blocks If a clamping block moves tighten the nut again 1 Install the collectors on the roof as specified in the fol lowing sections Note Mounting rails and clamping ele...

Page 26: ...starting up the unit loosen the sun protec tion film from the edges of the collector Rendering the retaining straps unusable Danger Risk of injury caused by transporting col lectors on weathered reta...

Page 27: ...g rails 1 25 Slide the upper mounting rails until they are flush with the collectors 26 Ensure that the clamping block 1 of the clamping ele ments lies over the collector rails 27 Tighten the clamping...

Page 28: ...al rack 2 Fold out the first rack 60 45 30 3 Select the required installation angle Installation angle 30 45 60 1 2 4 Push the locking button 1 on the telescopic rail 5 Pull the telescopic rail 2 into...

Page 29: ...aling surfaces Place large area non slip building pro tection mats underneath the installation system If the roof is covered with gravel remove the gravel at the places where you wish to position the...

Page 30: ...lace the loading weights on the load plates as shown above Ensure that the distance between the loading weights and the racks is as small as possible Danger Risk of death due to inadequate fastening o...

Page 31: ...t rack is installed so that it is stable Install the second rack on the next two weights as de scribed above Fit as many racks as you need to hold the collectors 4 5 2 Installing collectors Danger Per...

Page 32: ...radiation inside the units collectors can reach 300 C Avoid working in direct sunlight Cover the collectors before starting work You should preferably perform the work in the morning Wear suitable sa...

Page 33: ...nut of the first collector 1 and 2 23 Push the collectors together Tightening the clamping ring connection Caution Risk of damage to the collectors as a res ult of improper installation If the hydraul...

Page 34: ...the right or left side of the collector field because the collectors on both sides have a corresponding opening Condition Collector rows 2 3 Connect the collectors in accordance with the connec tion r...

Page 35: ...device in accordance with the applicable regulations 6 Start up Condition All of the components of the solar system are installed Fill the solar system and check its tightness as described in the inst...

Page 36: ...instructions for the system 8 1 5 Replacing defective tubes Danger Risk of injury caused by damaged vacuum tubes and sharp edged components Shards and sharp edged components may lead to cuts Wear suit...

Page 37: ...r fluid may age more rapidly due to the penet rating oxygen in the air Only decommission the solar plant if you are a competent person Do not decommission the collectors for more than four weeks Befor...

Page 38: ...move the sealing plugs 5 Drain the collector fully into a canister through two con nections 6 Fit the sealing plugs again 7 Use adequate packing around the collectors 11 Recycling and disposal Disposi...

Page 39: ...e work Interval 1 Purging the solar system Four weeks after initial start up 2 Check solar fluid Annually 36 3 Checking the product for damage dirt and leaks Annually 36 4 Cleaning collectors Annually...

Page 40: ...er absorption 6 6 Grid dimensions length x height x depth in m 0 7 x 1 65 x 0 11 1 39 x 1 65 x 0 11 Gross area 1 16 m 2 30 m Aperture surface area 1 0 m 2 0 m Absorber surface area 1 0 m 2 0 m Collect...

Page 41: ...ion collectors 31 Flat roof installation components 16 Flat roof installation installation variants 15 Flat roof installation scope of delivery 8 H Hydraulic connections 34 I Inspecting the product 36...

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Page 44: ...9319 Kundendienst Service apr s vente Klantendienst 2 3349352 info vaillant be www vaillant be SDECC SAS une soci t de Vaillant Group en France SAS au capital de 19 800 000 euros RCS Cr teil 312 574 3...

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