Vaillant auroTHERM exclusive VTK SERIES Installation Manual Download Page 1

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For the competent person

Installation manual

auroTHERM exclusive

VTK 570/2, VTK 1140/2

GB, IE

Installation manual

Summary of Contents for auroTHERM exclusive VTK SERIES

Page 1: ...For the competent person Installation manual auroTHERM exclusive VTK 570 2 VTK 1140 2 GB IE Installation manual...

Page 2: ...er manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Telefon 49 21 91 18 0 Telefax 49 21 91 18 28 10 info vaillant de www vaillant de Vaillant GmbH 2012 These instructions or extracts the...

Page 3: ...6 5 1 Preparing for fitting and installation 26 5 2 Carrying out the installation 39 5 3 Completing and checking the installation 46 6 Inspection and maintenance 47 6 1 Maintenance plan 47 6 2 Observi...

Page 4: ...nts All installation instructions for the component parts and components of the solar plant must be observed when installing the collectors These installation instructions are enclosed with the variou...

Page 5: ...ind and snow loads Only use the collector fastening systems that are ap proved by Vaillant 2 3 3 Risk of death due to inadequate load bearing capacity of the roof A roof with an insufficient load bear...

Page 6: ...to overvoltage Overvoltage may damage the solar plant Earth the solar circuit to provide equipotential bonding and overvoltage protection Secure earthing pipe clamps to the pipes Bond the earthing pi...

Page 7: ...r than 45 kW Part 1 Fundamental and design considerations Part 2 Selection of equipment Part 3 Installation commissioning and maintenance BS 6114 Expansion vessels using an internal diaphragm for unve...

Page 8: ...ion auroTHERM exclusive Unit type Vacuum tube collector Tube collector AG Gross area VF Liquid volume m Weight l Dimensions Qmax Max output tstgf Stagnation temperature Pmax Max permissible operating...

Page 9: ...ype P for pantile basic set 4 units Roof bracket type P for pantile extension set on top of each other 2 units 9 Roof bracket type S for beaver tail etc basic set 4 units Roof bracket type S for beave...

Page 10: ...connection for the collectors Ensure that the solar fluid flows through the collectors either from left to right or from right to left Conditions Number of VTK 1140 2 collectors 1 7 max 7 x VTK 1140 2...

Page 11: ...ichelmann system in order to avoid pressure losses in the connection tubes 4 1 4 Preparing the roof duct Caution Building damage due to penetrating wa ter If the roof duct is not prepared properly wat...

Page 12: ...3 2 4 2 5 2 6 2 7 2 Roof bracket set type S slate Roof bracket set type S flat slate Roof anchor set hanger bolt Rail set 2 pcs VTK 1140 2 1 2 3 4 5 6 7 1 1 set for connecting to the pipelines the co...

Page 13: ...f bracket set type P pantile A 1 2 2 2 3 2 4 2 5 2 6 2 7 2 Roof bracket set type S slate Roof bracket set type S flat slate Roof anchor set hanger bolt Roof bracket set type P pantile B 1 2 2 2 3 2 4...

Page 14: ...allation set extension set 3 6 9 12 15 18 Roof bracket set type P pantile A 1 2 2 2 3 2 4 2 5 2 6 2 7 2 Roof bracket set type S slate Roof bracket set type S flat slate Roof bracket set type P pantile...

Page 15: ...rs and installation systems Areas in which lift points occur are called edge areas Corner areas are zones in which edge areas overlap and especially high pull forces occur Edge and corner areas must n...

Page 16: ...play for the anchors Pre installation dimension Finished installation dimension 20 25 mm 4 1 8 2 Array configuration on top of each other Note In the case of roof batten clearances greater than 460 mm...

Page 17: ...295 3322 1 5 7692 1 6 8382 Ensure that there is sufficient play for the anchors Pre installation dimension Finished installation dimension 20 25 mm Conditions Collector rows 3 E A C D B B B B A E A E...

Page 18: ...f bracket 2 Top roof bracket 3 Middle roof bracket 1 Use the top middle and lower type P roof brackets shown A 2 1 B 5 m m 2 Secure the type P roof bracket either to the rafters A or to the roof batte...

Page 19: ...les upwards at the corresponding position above the roof batten 1 Undo the top bolt until the height of the roof bracket can be adjusted 2 Working materials SW 13 spanner Hang the roof bracket on the...

Page 20: ...e roof batten or rafters using the three screws supplied 3 5 Slide the pantiles into their original position again 4 4 2 1 4 Installing the hanger bolt type 1 2 1 Define the clearances of the roof bra...

Page 21: ...ails until you feel them engage 5 Connect the mounting rails underneath each other 6 Secure the mounting rails with the clamping elements to the roof anchors Taring mounting rails 1 2 7 Secure the mou...

Page 22: ...n set VTK extension set article number 0020076779 in the thread of the second collector B with the cap nut 2 of the first collector 19 Push the collectors together Tightening the clamping ring connect...

Page 23: ...the collector Secure the mounting rail 1 for the next collector row to the clamping element Installing the upper collectors Conditions Collector rows 2 3 2 1 3 Place the upper collector 1 into the cen...

Page 24: ...ector field because the collectors on both sides have a corresponding opening Conditions Collector rows 2 3 Connect the collectors in accordance with the connec tion regulations Page 10 Connect the co...

Page 25: ...perations Yes No Comments All hydraulic connections tightened Hydraulic connections routed correctly VR 11 collector sensor connected Only for systems WITH a collector sensor All clamping elements tig...

Page 26: ...plicable regulations Dispose of the transport packaging properly 5 Flat roof fitting and installation When fitting and installing the collectors you must ob serve the chapter Safety 5 1 Preparing for...

Page 27: ...units 2 VTK 570 2 rail set 2 units 3 Frame set 1 unit 4 Load plates from load plate set 4 units 5 Hammer head bolt and nut from load plate set 2 units 6 VTK 570 2 tube collector 1 unit 7 VTK 1140 2 t...

Page 28: ...he collectors Ensure that the solar fluid flows through the collectors either from left to right or from right to left Conditions Number of VTK 1140 2 collectors 1 7 max 7 x VTK 1140 2 Switch up to 7...

Page 29: ...the event of destruction of the roof skin water may penetrate the building Ensure adequate protection of the roof skin during installation on roof sealing surfaces Place large area building protectio...

Page 30: ...her using the extension set 5 1 7 Determining the ballast load floating installation Danger Risk of death and material damage due to excessive basic wind speeds The racks are designed for basic wind s...

Page 31: ...xclusive Installation manual 31 IS IE SE FI GB BE DE PL CH AT CZ HU SK SI HR BA RS RO BG MK ME TR GR AL NL PT ES FR IT NO DK BY UA MD EE RU LV LT LU AD 72 km h 81 km h 90 km h 99 km h 108 km h 108 km...

Page 32: ...18 25 m up to 10 m 10 18 m 18 25 m up to 72 Inland L L 286 184 359 235 407 269 30 184 38 235 45 269 up to 72 Coast and islands L L 392 259 461 307 505 345 43 259 53 307 59 338 up to 81 Inland L L 339...

Page 33: ...5 391 604 464 661 510 30 341 30 404 30 443 up to 90 Inland L L 459 345 566 433 638 492 30 303 30 377 30 427 up to 90 Coast and islands L L 602 462 709 550 781 609 30 402 30 477 30 526 up to 99 Inland...

Page 34: ...89 590 667 52 308 70 382 82 432 up to 90 Coast and islands L L 555 628 661 744 731 822 76 407 94 481 106 531 up to 99 Inland L L 519 589 625 705 731 822 70 382 88 456 106 531 up to 99 Coast and island...

Page 35: ...731 425 806 470 107 358 129 425 144 470 up to 99 Inland L L 581 335 694 403 806 470 100 335 122 403 144 470 up to 99 Coast and islands L L 768 448 881 515 955 560 137 448 159 515 174 560 up to 108 Inl...

Page 36: ...727 466 843 545 30 342 30 410 30 478 up to 99 Coast and islands L L 804 519 920 598 998 650 30 455 30 523 30 568 up to 108 Inland L L 727 466 882 571 998 650 30 410 30 500 30 568 up to 108 Coast and i...

Page 37: ...8 m 18 25 m up to 90 Inland L L 460 424 568 529 641 599 30 280 41 348 49 393 up to 90 Coast and islands L L 604 564 713 669 785 739 45 370 58 438 67 483 up to 99 Inland L L 568 529 677 634 785 739 41...

Page 38: ...3267 1684 1233 1397 1 Sun elevation of 20 winter sun Conditions Installed collectors VTK 570 2 and VTK 1140 2 in combination B D E G A C F C Define the rack clearances Quantity A 30 45 60 C D E G VTK...

Page 39: ...l rack 2 Fold out the first rack 60 45 30 3 Select the required installation angle Installation angle 30 45 60 1 2 4 Push the locking button 1 on the telescopic rail 5 Pull the telescopic rail 2 into...

Page 40: ...use non slip building protection mats to protect the roof skin Connect two load plates as shown in the illustration Connect two additional load plates as shown in the illus tration Note For each rack...

Page 41: ...f and cause life threatening acci dents Secure all load weights on the load plates adequately against slipping and tilting Distribute the load weights evenly over the load plates Conditions Type of in...

Page 42: ...njury and material damage due to a falling collector Improper fastening may cause a collector to fall Tighten the clamping elements Check for proper tensioning by shaking the clamping blocks If a clam...

Page 43: ...collectors can reach 300 C Avoid working in direct sunlight Cover the collectors before starting work You should preferably perform the work in the morning Wear suitable safety gloves 13 Place the co...

Page 44: ...n Caution Risk of damage to the collectors as a res ult of improper installation If the hydraulic connections are not installed properly the stainless steel tubes inside the collector may become damag...

Page 45: ...nd return to the system with the connection tubes 2 To do this connect the clamping ring connection from the installation set VTK basic set article number 0020076776 to the collector 3 Connect the cla...

Page 46: ...e cifications All bolts securely tightened Installation and telescopic rail Adequate ballast weights used Only for floating installation Load weights adequately secured against slipping and tilting On...

Page 47: ...e the spe cified maintenance intervals strictly Perform maintenance work on the collect ors in accordance with the maintenance plan 6 3 General inspection and maintenance instructions Danger Risk of d...

Page 48: ...d pipe insulations 3 Start the solar plant up again 6 10 Disposing of damaged pipe insulations The pipe insulations consist largely of recyclable materials The pipe insulations must not be disposed of...

Page 49: ...tubes and sharp edged components Shards and sharp edged components may lead to cuts Wear suitable safety gloves Danger Risk of burns from hot components The U tube heat conducting plate and the interi...

Page 50: ...service engineer decommissions the solar plant Caution Environmental hazard due to solar fluid After the solar plant is decommissioned the collector is still filled with solar fluid which can leak out...

Page 51: ...ilon absorber emission 6 see also ITW test report Grid dimensions length x height x depth m 0 7 x 1 65 x 0 11 1 39 x 1 65 x 0 11 Gross area m 1 16 2 30 Aperture surface area m 1 0 2 0 Absorber surface...

Page 52: ...10 Technical data 52 Installation manual auroTHERM exclusive 0020077994_03 10 2 Dimensions 1652 111 702...

Page 53: ...ion manual 53 1652 111 1392 10 3 Efficiency and pressure loss Efficiency of the VTK 570 2 and the VTK 1140 2 at a solar energy input EG of 300 W m 2 0 0 10 20 30 40 50 60 70 80 5 10 15 20 25 30 35 40...

Page 54: ...1140 2 at a solar energy input EG of 800 W m 2 0 0 10 20 30 40 50 60 70 80 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 T Efficiency collector ambient air K Pressure loss 160 140 120 100 90 60 40 20...

Page 55: ...Documents other applicable 4 F Final work Installing 25 46 H Hydraulic connections Installing 23 45 I Identification plate 8 Installation clearances Complying with 10 28 Installing Checking 25 46 Inte...

Page 56: ...94_03 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone 44 845 602 29 22 Please contact Vaillant Service Solutions for further details 44 80 70 606 07 77 info vaillant co uk www vailla...

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