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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. Manual-no.: 999021 / 07/05/2008

page 15 of 22

Set of seals

 (diaphragms and valves) for

 ME 8 / MZ 4 / MD 4

......................................................

696812

Set of seals 

(diaphragms, valves and O-rings) for

 MV 2

...............................................................

696834

O-rings 

for

 MD 4

....................................................................................................................

8 x 637090

Face wrench

 with torque indicator ................................................................................................

637580

Replacing diaphragms and valves

All bearings are encapsulated and are filled with long-life lubricant. Under normal oper-
ating conditions, the pump is maintenance free. The valves and the diaphragms as well
as the motor capacitors are wear parts. If the rated ultimate vacuum is no longer
achieved or in case of increased noise level, the pump interior, the diaphragms and the
valves must be cleaned and the diaphragms and valves must be checked for cracks or
other damage.
Depending on individual cases it may be efficient to check and clean the pump heads
on a regular basis. In case of normal wear the lifetime of the diaphragms and valves is
> 10000 operating hours.

Prevent internal condensation, transfer of liquids or dust. The diaphragm and valves
will be damaged, if liquids are pumped in significant amount.

If the pump is exposed to corrosive gases or vapour or in case of deposits, mainte-
nance should be carried out frequently.

Regular maintenance will improve the lifetime of the pump and also protect both
man and environment.

Before starting maintenance

 vent the system, isolate the pump and other compo-

nents from the vacuum system and the electrical supply. Avoid the release of pollut-
ants. Allow sufficient cooling of the pump. Before starting maintenance, wait 

two min-

utes

 after isolating the equipment from mains to allow the capacitors to discharge.

Ensure that the pump cannot be operated accidentally. Never operate the pump if
covers or other parts of the pump are disassembled. Never operate a defective or
damaged pump.

Ensure that the maintenance technician is familiar with the safety procedures which
relate to the products processed by the pumping system.
The pump might be contaminated with the process chemicals that have been pumped
during operation. Ensure that the pump is decontaminated before maintenance and
take adequate precautions to protect people from the effects of dangerous substances
if contamination has occurred.

Wear appropriate safety-clothing when you come in contact with contaminated com-
ponents.

Please read section ”Replacing diaphragms and valves” completely before star-
ting maintenance.

Partially the pictures show pumps in other versions. This doesn´t influence replacing diaphragms and
valves of the pump.

Tools required (metric):

-

Phillips screw driver size 2

-

Open-ended wrench w/f 17

-

Hex key size 5

-

Face wrench with torque indicator

Summary of Contents for ME 8SI

Page 1: ...s strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 696190 999021 08 05 2008 Technology for Vacuum Systems Instructions for use M...

Page 2: ...only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 69 61 90 99 90...

Page 3: ...t see Technical data only Failure to connect the motor to ground may result in deadly electrical shock Before switching on the pump check that mains voltage and current conform with the equipment Chec...

Page 4: ...0 6 0 5 V 0 2 1 0 0 1 z H 0 6 0 5 V 0 3 2 0 0 2 A A 2 4 0 4 1 2 0 2 e g a t l o v y l p p u s f o e g n a r d e t t i m r e p x a M h c t i w s n o i t c e l e s e g a t l o v n o i t n e t t A z H 0...

Page 5: ...of operation Prior to use the reference chambers of some of the manometers depending on the model of manometer have to be ventilated Else not ventilating the manometer may lead to a systematic measuri...

Page 6: ...only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 69 61 90 99 90...

Page 7: ...nd unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 1 of 22 ME 8 MZ 4 MD 4 MV 2 Diaphragm...

Page 8: ...pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest developments in material and manufacturing t...

Page 9: ...duct Manual no 999021 07 05 2008 page 3 of 22 Attention Important notes Not permitted Misuse may cause damage Caution Hot surface Isolate equipment from mains Note Contents Safety information 4 Techni...

Page 10: ...l shock The supply cable may be fitted with a moulded European IEC plug or a plug suitable for your local electrical supply If the plug has been removed or has to be removed the cable will contain wir...

Page 11: ...ping substances which may form deposits inside the pump If there is a danger of the formation of deposits in the pump chamber check inlet and outlet of the pump inspect the pump chamber regularly and...

Page 12: ...or capacitors have a typical durability in the range of 10000 to 40000 h depending strongly on the operation conditions like ambient temperature humidity or load Check every capacitor regularly by mea...

Page 13: ...z H 0 6 0 5 d e e p s d a o l o N n i m 1 0 0 8 1 0 0 5 1 0 0 8 1 0 0 5 1 0 0 8 1 0 0 5 1 0 0 8 1 0 0 5 1 t a t n e r r u c d e t a R z H 0 6 0 5 V 0 0 1 z H 0 6 V 0 2 1 z H 0 6 0 5 V 8 0 2 0 0 2 z H...

Page 14: ...a m g a r h p a i d M P F e v l a v M P F 2 V M 4 D M g n i r O M P F e l z z o n e s o h l e e t s s s e l n i a t s e g n a l f l l a m s l e e t s s s e l n i a t s r e c n e l i s E P A P e s o h...

Page 15: ...s strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 9 of 22 ME 8 MZ 4 inlet outlet with silencer pump rati...

Page 16: ...anged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 10 of 22 MD 4 MV 2 inlet pump rating plate o...

Page 17: ...y Switch off the pump or isolate the equipment from mains Wait approx five minutes before restarting the pump Attention In case of supply voltage below 100V the lock of the cutout might be restricted...

Page 18: ...o systems at different pressure levels stainless steel FFKM leak rate 10 3 mbar x l s for pres sure differences 500 mbar Hose caoutchouc 10 mm ID 686002 Digital vacuum gauge DVR 2 682902 ME 8 Small fl...

Page 19: ...ment with respect to his product Manual no 999021 07 05 2008 page 13 of 22 Assemble control valve first then align and fasten gauge ME 8 Vacuum adjustment device inlet 696840 An additional part is nec...

Page 20: ...o c t o n g n i r g n i r e t n e C e h t n i k a e l r o d e n o i t i s o p m u u c a v r o e n i l e p i p m e t s y s a h t i w p m u p k c e h C t a y l t c e r i d e g u a g m u u c a v k c e h...

Page 21: ...eposits mainte nance should be carried out frequently Regular maintenance will improve the lifetime of the pump and also protect both man and environment Before starting maintenance vent the system is...

Page 22: ...using a spiky or sharp edged tool e g screw driver we recommend to use a rubber mallet or compressed air to be blown carefully into port Remove head cover carefully from housing cover Note po sition o...

Page 23: ...pport disc Check for washers Do not mix the washers from the differ ent heads Make sure that the original number is reassem bled at the individual pump head Smaller number of washers The pump will not...

Page 24: ...re the pres sure at the inlet port A vacuum of less than 110 mbar should be indicated If the reading is higher recheck the pump chamber and make sure that the valves and the diaphragms are correctly s...

Page 25: ...y product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur cha...

Page 26: ...for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oi...

Page 27: ...e nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes...

Page 28: ...s obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of ap...

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