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COMMISSIONING

vacon • 99

24-hour s358 (0)201 212 575 • Email: [email protected]

10

10.

COMMISSIONING

10.1

Safety

Before commissioning, note the following directions and warnings:

Internal components and circuit boards of the frequency converter (except for the
galvanically isolated I/O terminals) are live when Vacon NX is connected to mains
potential. Coming into contact with this voltage is extremely dangerous and may
cause death or severe injury.

The motor terminals U, V, W and the DC-link/brake resistor terminals –/+ are live
when Vacon NX is connected to mains, even if the motor is not running.

The control I/O-terminals are isolated from the mains potential. However, the relay
outputs and other I/O-terminals may have a dangerous control voltage present
even when Vacon NX is disconnected from mains.

Do not make any connections with the frequency converter connected to the mains.

After having disconnected the frequency converter from the mains, wait until the
fan stops and the indicators on the keypad go out (if no keypad is attached see the
indicator through the keypad base). Wait 5 more minutes before doing any work on
Vacon NX connections. Do not even open the cabinet door or cover before this time
has expired.

Before connecting the frequency converter to mains make sure that the Vacon NX
front cover is closed.

9000.emf

13006.emf

9001.emf

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Summary of Contents for nxp/c

Page 1: ...vacon nxp c ac drives user manual ...

Page 2: ......

Page 3: ...e 13 3 5 Warranty 14 4 TECHNICAL DATA 15 4 1 Power ratings 15 4 1 1 Vacon NXC Mains voltage 380 500 V 15 4 1 2 Vacon NXC low harmonic drives Mains voltage 380 500 V 16 4 1 3 Vacon NXP C 6 Mains voltage 500 690 V 17 4 1 4 Vacon NXC low harmonic drives Mains voltage 525 690 V 18 4 2 Technical data 19 5 MOUNTING 22 5 1 Dimensions 22 5 2 Lifting the unit out of the transport packaging 24 5 3 Fixing th...

Page 4: ...ol terminal signals 63 8 3 Connecting power supply and internal control cables 67 8 4 Optic fibre cables signal listing and connections 68 9 CONTROL KEYPAD 69 9 1 Indications on the Keypad display 69 9 1 1 Drive status indications 69 9 1 2 Control place indications 70 9 1 3 Status LEDs green green red 70 9 1 4 Text lines 70 9 2 Keypad push buttons 71 9 2 1 Button descriptions 71 9 3 Navigation on ...

Page 5: ...ication you want to use and set the basic parameters asked by the wizard Always confirm by pressing the Enter button If the Start Up wizard is not active follow the instructions 7a and 7b 7a Select the language of the keypad from the Menu M6 page 6 1 Instructions on using the keypad are given in Chapter 9 7b Select the application you want to use from the Menu M6 page 6 2 Instructions on using the...

Page 6: ...eakage current If the frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 Only spare parts delivered by Vacon can be used The motor starts at power up if the start command is ON Furthermore the I O functionalities including start inputs may change if parameters applications or software are changed Discon...

Page 7: ...ll cabinet mounted devices are potentially live when Vacon NX is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the DC link brake resistor terminals and all other mains devices are potentially live when Vacon NX is connected to mains even if the motor is not running After disconnecting the...

Page 8: ...and the machine connected to it Before reversing the motor make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable Make sure that the motor terminals are not connected to mains potential NOTE You can download the English and French product manuals with applicable safety warning and caution information from www vacon com downloads REMARQ...

Page 9: ...contact the manufacturer for information on special applications Information on the installation of the drive in a cabinet can be found in manuals NXP Frequency Converters IP00 Module Installation Frames FR10 to FR14 ud00908 as well as Frequency Inverter UD01063 and Active Front End UD01190 manuals This manual is available in both paper and electronic editions We recommend you to use the electroni...

Page 10: ...58 0 201 2121 Fax 358 0 201 212 205 2 1 Manufacturer s declaration of conformity Below you can find the Manufacturer s Declarations of Conformity assuring the compliance of Vacon NXP C frequency converters with the EMC directives ...

Page 11: ...cker to the equipment to avoid losing it Should the frequency converter be later modified option board added IP or EMC protection level changed mark the change in the sticker 3 1 Type designation code 3 1 1 NX type designation Figure 1 Vacon NXC type designation code NXC 0000 A 2 L 0 SSG A1A20000C3 IFD 5 Productrange NXC cabinet Nominalcurrent lowoverload e g 0460 460Aetc Nominalmainsvoltage 3 pha...

Page 12: ...ion Devices P group CIT Input mains cabling from TOP COT Output motor cabling from TOP TIO I O aux terminals 35 pcs X2 TID I O double aux terminals 70 pcs Double decker terminals X2 TUP Separate terminals for 230 VAC CV X1 ILS Load switch IFD Fused disconnecting switch With aR Fuses ICO Contactor IFU Fused With aR Fuses ICB Moulded case or air circuit breaker MDC DC bus bar connection Req BSF conv...

Page 13: ...nput device Wired to DI3 AAA Aux contact control voltage devices Chained to DI3 ATx Aux Transformer 400 690 230 VAC x 1 200 VA x 2 750 VA x 3 2500 VA x 4 4000 VA ADC Power supply 24 VDC 10 A ACS 230 VAC customer socket With 30 mA leak current prot DLV Pilot light Control voltage on 230 VAC DLD Pilot light DO1 24 VDC DO1 DLF Pilot light FLT 230 VAC RO2 DLR Pilot light RUN 230 VAC RO1 DAR Potentiome...

Page 14: ...ge time exceeds 24 months the electrolytic DC capacitors need to be charged with caution Therefore such a long storage time is not recommended If the storing time is much longer than 24 months the recharging of the capacitors has to be carried out so that the possible high leakage current through the capacitors is limited The best alternative is to use a DC power supply with adjustable current lim...

Page 15: ... follow proactive maintenance schedule to ensure the highest possible utilization rate of the cabinet drive Table 1 Proactive maintenance schedule Maintenance interval Maintenance action 12 months if unit stored Reform capacitors see separate instruction 6 24 months depending on environment Check I O terminals Check tightness of mains connection Clean cooling tunnel Check operation of cooling fan ...

Page 16: ...ceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first Vacon Warranty Terms The local distributor may grant a warranty time different from the above Thi...

Page 17: ...500 V 50 60 Hz 3 Frequency converter type Loadability Motor shaft power Frame Dimensions and weight WxHxD kg Low High 400V supply 500V supply Rated contin current IL A Rated overload current A Rated contin current IH A Rated over load current A Max current IS Low over load P kW High over load P kW Low over load P kW High over load P kW NXC0261 5 261 287 205 308 349 132 110 160 132 FR9 606x2275x605...

Page 18: ...ives supply voltage 380 500V Mains voltage 380 500 V 50 60 Hz 3 Frequency converter type Loadability Motor shaft power Frame Dimensions and weight WxHxD kg Low High 400V supply Rated contin current IL A Rated overload current A Rated contin current IH A Rated overload current A Max current IS Low over load P kW High over load P kW NXC0261 5 261 287 205 308 349 132 110 AF9 AF9 1006x2275x605 680 NXC...

Page 19: ... Low High 690V supply 575V supply Rated contin currentIL A Rated overloa d current A Rated contin current IH A 50 over load current A Max current IS Low over load P kW High over load P kW Low over load P hp High over load P hp NXC0125 6 125 138 100 150 200 110 90 125 100 FR9 606x2275x605 371 NXC0144 6 144 158 125 188 213 132 110 150 125 FR9 606x2275x605 371 NXC0170 6 170 187 144 216 245 160 132 15...

Page 20: ...aft power Frame Dimensions and weight WxHxD kg Low High 690V supply Rated contin current IL A Rated overload current A Rated contin current IH A 50 overload current A Max current IS Low overload P kW High overload P kW NXC0125 6 125 138 100 150 200 110 90 AF9 AF9 1006x2275x605 680 NXC0144 6 144 158 125 188 213 132 110 AF9 AF9 1006x2275x605 680 NXC0170 6 170 187 144 216 245 160 132 AF9 AF9 1006x227...

Page 21: ... 40 C up to 50 C with current derating 1 5 per 1 See Table 2 and Table 4 Overloadability High 1 5 x IH 1 min 10 min Low 1 1 x IL 1 min 10 min Starting current IS for 2 s every 20 s Output frequency 0 320 Hz higher with special SW Control characteristics Control performance Open Loop Vector Control 5 150 of base speed speed control 0 5 dynamic 0 3 sec torque lin 2 torque rise time 5 ms Closed Loop ...

Page 22: ...litude 0 25 mm peak at 5 31 Hz Max acceleration 1 G at 31 150 Hz Use anti vibration mountings under the drive if extra vibration resistance is required Shock EN50178 EN60068 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15 G 11 ms in package Enclosure class IP21 NEMA1 standard in entire kW HP range IP54 NEMA12 option in entire kW HP range Pollution degree PD2 EMC at defaul...

Page 23: ...pple 100 mVrms max 250 mA Dimensioning max 1000 mA control box Output reference voltage 10 V 3 max load 10 mA Analogue output 0 4 20 mA RL max 500 Ω Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50 mA 48 V Relay outputs 2 programmable change over relay outputs Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Min switching load 5 V 10 mA Thermistor input OPT A3 Galvanica...

Page 24: ...rmation for the exact dimensions Figure 2 Basic cabinet dimensions Table 7 NXC 6 pulse drives cabinet dimensions Type Dimensions mm IP21 Dimensions mm IP54 W1 H1 D1 W1 H1 D1 0261 0520 5 0125 0416 6 606 2275 605 606 2400 605 0650 0730 5 0460 0590 6 806 2275 605 806 2400 605 0820 1030 5 0650 0820 6 1206 2275 605 1206 2400 605 1150 5 1406 2275 605 1206 2400 605 1300 1450 5 1606 2275 605 1606 2400 605...

Page 25: ...385 0520 5 0261 0416 6 606 2275 605 606 2400 605 0590 0730 5 0460 0590 6 806 2275 605 806 2400 605 0820 1030 5 0650 0820 6 1206 2275 605 1206 2400 605 1150 5 0920 1180 6 1406 2275 605 1406 2400 605 1300 1450 5 2006 2275 605 2006 2400 605 1770 2150 5 1500 2250 6 2806 2275 605 2806 2400 605 Table 9 NXC drive low harmonic cabinet dimensions Type Dimensions mm IP21 Dimensions mm IP54 W1 H1 D1 W1 H1 D1...

Page 26: ...llowed Always refer to shipping marks for more detailed information To lift the unit out of the box use lifting equipment capable of handling the weight of the cabinet There are lifting lugs on the top of the cabinet and these lugs can be used to lift the cabinet into an upright position and to move it to the place needed Figure 3 Lifting the unit NOTE Location of lifting lugs varies between diffe...

Page 27: ...ed for fixing Additionally the rails on the top of the cabinet have fixing lugs for fixing the cabinet to the wall 5 3 1 Fixing to the floor and to the wall In installations where the cabinet is mounted against the wall it is more convenient to fix the top of the cabinet to the wall Fix the cabinet in the two front corners to the floor with bolts Fix the top part to the wall with bolts Note that t...

Page 28: ...ing FR13 and bigger units see delivery specific documentation If bottom only fixing is used additional fixing brackets Rittal part nr 8800 210 or equivalent are necessary Fix the cabinet to the floor in the front with bolts and use the fixing brackets in the middle Fix all cabinet sections in the same way Figure 5 Fixing all for corners to the floor 11486_00 ...

Page 29: ...ot for FR9 The input is always connected to terminal 1 see picture below and should not be changed The output of the choke should be connected to terminal 2 or 3 see picture below according to the table below The terminals are marked with inductance values and applicable voltage In units FR10 to FR12 the connection is changed by moving the cable to the appropriate terminals In FR13 14 the bridges ...

Page 30: ... for 230V auxiliary voltage supply ATx option the tappings of the transformer have to be set according to the mains voltage The tappings of the transformer in 500V drives is by default set to 400V or 500V and in 690V drives to 690V unless otherwise ordered Locate the transformer in the lower part of the cabinet The primary side of the transformer has tappings that correspond to standard main volta...

Page 31: ... in the table below Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the converter Figure 8 Space to be left free above left and in front of right the cabinet Table 10 Required cooling air for NXC 6 and 12 pulse drives Type Cooling air required m3 h 0261 0300 5 0125 0208 6 1000 0385 0520 5 0261 0416 6 2000 0590 0730 5 0460 0590 6 3000 0820 1...

Page 32: ...1900 2250 6 10000 Table 11 Required cooling air for NXC low harmonic drives Type Cooling air required m3 h 0261 0520 5 0125 0416 6 3100 0590 1030 5 0460 0820 6 6200 1150 1450 5 0920 1180 6 7700 1770 2700 5 1500 2250 6 15400 Table 10 Required cooling air for NXC 6 and 12 pulse drives Type Cooling air required m3 h ...

Page 33: ...For dimensioning of cooling or ventilation equipment for electrical rooms the following generic formula gives a good approximation of the heat losses for NXC 6 and 12 pulse drives at nominal conditions Ploss kw Pmot kW x 0 025 Heat losses of NXC low harmonic drives are roughly 1 5 2 times more compared to 6 p and 12 pulse Additional information on heat losses for specific frame size and current cl...

Page 34: ... set of inputs The motor connection is size dependent as described above and in Figure 9 Figure 9 Topology of mechanical sizes FR9 FR14 6 12 pulse supply M M M M M M NFE NFE NFE INU NFE NFE NFE INU INU INU INU NFE NFE NFE NFE du dt du dt du dt du dt FR9 10 Single input Single output FR11 Double input Single output FR12 Double input Double output Note Min cable length 5m FR11 types 0460 6 and 0502 ...

Page 35: ...for exact information M INU AFE Single input Single output AF9 10 INU AFE Single input Single output AF12 INU AFE M M INU AFE Single input Single output AF13 INU AFE Double input Double output AF14 INU AFE M du dt du dt 11491_uk Note Min cable length 5m 5 m is stated for matched power units only For unmatched power units a min of 40 m of cable length is required from each power module if du dt or ...

Page 36: ...put power Figure 11 Vacon LCL filter wiring diagram 6 2 1 1 Removing HF capacitors If a PWM modulated rectifier of another manufacturer is connected to the same input transformer the capacitors must be removed Otherwise the capacitors must not be removed Figure 12 AF9 AF10 and AF12 and Figure 13 AF13 and AF14 have a red marking on the lead that has to be removed from each capacitor if the interfer...

Page 37: ...212 575 Email vacon vacon com 6 Figure 12 HF capacitors in NXC low harmonic drive mechanical sizes AF9 AF10 and AF12 LCL filter Figure 13 HF capacitors in NXC low harmonic drive mechanical sizes AF13 AF14 LCL filter Remove Remove 11492_uk Remove Remove 11493_uk ...

Page 38: ...C earthing clamps can for instance be installed on the mounting plate in front of the AC choke as shown in Figure 14 below The EMC earthing clamps must be suited to the output cable diameter to give a 360o contact with the cables See Chapters 6 2 6 and 6 2 7 for output cable diameters See Figure 14 Figure 14 Figure Installing EMC earthing In 12 pulse drives with double inputs or outputs it is very...

Page 39: ... is used as an overload protection the cable should be chosen accordingly If three or more cables are used parallelly per block in bigger units each cable requires a separate overload protection NOTE The EMC requirements are fulfilled at factory defaults of switching frequencies all frames Table 12 Cable types required to meet standards Cable type Level L 2nd environment Level T Mains cable 1 1 Mo...

Page 40: ...nd W on converter using cable lugs Connect mains cables to terminals L1 L2 and L3 on the input device if used or to power terminals on the converter using cable lugs EMC earthing clamp for motor cable screen Connect the PE conductor to the PE bar 11495_uk Connect motor cables to terminals U V and W on converter Connect mains cabls to terminals L1 L2 and L3 behind the plexi glass on the converter C...

Page 41: ...r 11497_uk Connect mains cables to terminals L1 L2 and L3 behind the plexi glass on the converter Connect motor cables to terminals U V and W on converter Connect the PE conductor to the PE bar Connect the PE conductor to the PE bar Connect motor cables to terminals U V and W on converter using cable lugs Connect mains cables to terminals L1 L2 and L3 power terminals on the converter using cable E...

Page 42: ...ting of power cables bottom cabling frame AF13 Connect the PE conductor to the PE bar Connect motor cables to terminals U V and W on converter Connect mains cables to terminals L1 L2 and L3 on AC drive 7019 emf Connect motor cables to terminals U V and W on converter Connect mains cables to terminals L1 L2 and L3 behind the plexi glass on the converter 11499_uk ...

Page 43: ...r AF13 14 through bottom of cabinet Route the supply and motor cables in FR13 14 AF13 14 through the cabinet bottom as shown in Figure 22 To conform to the EMC requirements a particular cable gland shall be used The cable glands are designed to be used together with screened cables when electromagnetic compatibility EMC is required Figure 22 Routing of supply and power cables 11500_uk 11501_00 ...

Page 44: ...commend to use a cone shaped tool to fit the metal sock in the bush ring and then to clamp it with the spring bent into a ring shape Draw the sock over the groove far enough to be easily fastened with the spring Make sure that the spring clamps the sock at 360 3 Roll up the sock as far as the fastening ring and remove the cone shaped tool if used Now the cable installation is easier and the cable ...

Page 45: ...ductor In case of parallel motor cables reserve an equal amount of ferrite ring sets for each cable and feed all the phase conductors of one cable through one set of rings Vacon s delivery consists of fixed sets of ferrite rings option When ferrite rings are used to attenuate the risk of bearing damages use always two ferrite ring sets per motor cable NOTE The ferrite rings are only additional pro...

Page 46: ...ally be equipped with terminals for DC supply and with an external brake resistor These terminals are marked with B B R and R The DC bus connection is made to terminals B and B and the brake resistor connection to R and R on the converter module The converter module terminals can also optionally be wired to customer terminals in the cabinet For additional information on integrated brake chopper an...

Page 47: ...0PV 6 pcs 700 Cu 2 3 240 120 Al 4 3 120Al 41Cu Even2 Even Odd NXC0650 5 650 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 95 50 Al 4 3 150Al 41Cu Even2 Even Odd NXC0730 5 730 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 120 70 Al 4 3 185Al 57Cu Even2 Even Odd FR12 NXC0820 5 820 170M8547 6 pcs NH3UD69V1000PV 6 pcs 1250 1000 Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Even NXC0920 5 920 170M8547 6 pcs NH3...

Page 48: ... NH2UD69V700PV 6 pcs 700 Cu 4 3 120 70 Al 4 3 185Al 57Cu Even Even Odd FR12 NXC0820 5 820 170M8547 6 pcs NH3UD69V1000PV 6 pcs 1250 1000 Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Even NXC0920 5 920 170M8547 6 pcs NH3UD69V1000PV 6 pcs 1250 1000 Cu 4 3 150 70 Al 4 3 240Al 72Cu Even Even NXC1030 5 1030 170M8547 6 pcs NH3UD69V1000PV 6 pcs 1250 1000 Cu 4 3 185 95 Al 4 3 300Al 88Cu Even Even FR13 NXC1150 5 11...

Page 49: ... additional drive fuses needed Cu 4 3 120 70 Al 4 3 185Al 57Cu Even Odd Even NXC0820 5 820 No additional drive fuses needed Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Odd Even NXC0920 5 920 No additional drive fuses needed Cu 4 3 150 70 Al 4 3 240Al 72Cu Even Odd Even NXC1030 5 1030 No additional drive fuses needed Cu 4 3 185 95 Al 4 3 300Al 88Cu Even Odd Even AF13 NXC1150 5 1150 No additional drive fus...

Page 50: ...d FR11 NXC0460 6 460 170M8547 3 pcs NH3UD69V1000PV 3 pcs 1250 Cu 2 3 150 70 Al 2 3 240Al 72Cu Even Odd Even Odd NXC0502 6 502 170M8547 3 pcs NH3UD69V1000PV 3 pcs 1250 Cu 2 3 185 95 Al 2 3 300Al 88 Cu Even Odd Even Odd NXC0590 6 590 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 2 3 240 120 Al 4 3 120Al 41Cu Even Even Odd FR12 NXC0650 6 650 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 95 50 Al 4 3 150A...

Page 51: ...d NXC0590 6 590 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 2 3 240 120 Al 4 3 120Al 41Cu Even Even Odd FR12 NXC0650 6 650 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 95 50 Al 4 3 150Al 41Cu Even Even NXC0750 6 750 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 120 70 Al 4 3 150Al 41Cu Even Even NXC0820 6 820 170M5813 6 pcs NH2UD69V700PV 6 pcs 700 Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Even FR13 NXC0...

Page 52: ...itional drive fuses needed Cu 2 3 185 95 Al 2 3 300Al 88 Cu Even Odd Even NXC0590 6 590 No additional drive fuses needed Cu 2 3 240 120 Al 4 3 120Al 41Cu Even Odd Even NXC0650 6 650 No additional drive fuses needed Cu 4 3 95 50 Al 4 3 150Al 41Cu Even Odd Even NXC0750 6 750 No additional drive fuses needed Cu 4 3 120 70 Al 4 3 150Al 41Cu Even Odd Even NXC0820 6 820 No additional drive fuses needed ...

Page 53: ...re three different ways to control the DC pre charging circuit and the circuit breakers MCCB of the low harmonic drive The desired control place or the manner of control can be selected with the REM MAN AUTO selector switch S6 The three possible control places ways are MAN Manual operation by the 0 1 Start switch on the cabinet door REM Remote operation with signals to the control terminals AUTO A...

Page 54: ...AN AUTO selector switch Turning the switch into position Start will start the pre charging of DC busbar The pre charging takes about 5 10 s depending on the size of the drive When DC voltage has reached a certain level the AFE control unit will automatically close the circuit breaker The Start position of the switch is spring retuned and the switch will automatically return to position 1 when rele...

Page 55: ...d NC contact has to be connected to terminals X1 60 and X1 61 terminal name can vary depending on the frame size This contact has to be in the NC state before the pre charging can be activated Opening this contact will open circuit breakers and stop the ongoing pre charging A remote pulse duration 0 4 1s connected to terminals X1 57 and X1 58 will start the charging of the drive and when DC voltag...

Page 56: ... AUTO selector switch is in AUTO position and the supply voltage is energized The pre charging of the units will automatically directly start when the control switch S6 is turned into Auto position The AFE unit will automatically close the circuit breakers after DC voltage has reached a certain level and the AFE READY LED will illuminate The unit will re charge automatically and close the circuit ...

Page 57: ...T LED will illuminate and indicate that the circuit breakers are in tripped state Figure 29 MCCB FAULT indicator In case of an overcurrent situation the fault that caused the circuit breaker to trip should be identified and removed before the circuit breakers can be reset The MCCB can only be reset by pressing the push button S6 when the S11 REM MAN AUTO switch is in MAN position Figure 30 MCCB Re...

Page 58: ...les sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below The given distances also apply between the motor cables and signal cables of other systems The maximum length of the motor cables is 300 m If out...

Page 59: ... according to UL regulations see Chapter 8 1 Make sure that the control cable wires do not come in contact with the electronic components of the unit or control components inside the cabinet If an external brake resistor option is used connect its cable to the appropriate terminal R R Also make sure that the converter is equipped with a brake chopper indicated in the type code of the converter Che...

Page 60: ... only The tightening torques of the terminals are given in Table 19 Tightening torque of terminal connection to the isolative base in Nm in lbs NOTE This value is needed only if the motor connection is made directly to the converter no devices between converter and motor Apply counter torque to the nut on the other side of the terminal when tightening loosening the terminal screw in order to avoid...

Page 61: ...insulation resistance must be 1 MΩ 3 Brake resistor cable insulation checks Disconnect the brake resistor cable from terminals R and R of the frequency converter and from the brake resistor Measure the insulation resistance of the cable between each conductor as well as between conductors and the protective ground conductor The insulation resistance must be 1 MΩ 4 Motor insulation checks Disconnec...

Page 62: ...ounted at the factory are indicated in the type code For more information on the option boards see Vacon NX option board manual ud741 The control board can be powered externally 24 V 10 by connecting the external power source to either of the bidirectional terminala 6 or 12 see page 63 This voltage is sufficient for parameter setting and for keeping the fieldbus active NOTE Each AFE module of a NX...

Page 63: ...PT A1 in slot A Boards OPT A2 and OPT A3 in slot B 11515_uk 10Vref AI1 GND AI2 AI2 24Vout GND DIN1 DIN2 DIN3 CMA 24Vout GND DIN4 DIN5 DIN6 CMB AO1 AO1 DO1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 V GND 24 V GND U 48V I 50mA 0 4 20mA RC 500 Basic I O board OPT A1 Reference voltage Reference current Dotted line indicates the connection with inverted signals 11516_uk RO1 1 1 2 RO1 3 RO2 ...

Page 64: ...rmanently connected to ground See Figure 36 The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300VAC EN 50178 Figure 36 Galvanic isolation barriers Table 20 Tightening torques of terminals Terminal screw Tightening torque Nm lb in Relay and thermistor terminals screw M3 0 5 4 5 Other terminals screw M2 6 0 2 1 8 L...

Page 65: ...irectional 24 V auxiliary voltage 15 maximum current 250 mA all boards total 150 mA from single board Can also be used as external power backup for the control unit and fieldbus 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 Ri min 5 kΩ 18 30 V 1 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Must be connected to GND o...

Page 66: ... mA 24 RO2 1 Relay output 2 Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A 25 RO2 2 26 RO2 3 Min switching load 5 V 10 mA Table 23 Control I O terminal signals on basic relay board OPT A3 Terminal Signal Technical information OPT A3 21 RO1 1 Relay output 1 Switching capacity 24 VDC 8A 250 VAC 8A 125 VDC 0 4A 22 RO1 2 23 RO1 3 Min switching load 5 V 10mA 25 RO2 1 Relay output 2 Switching c...

Page 67: ...stomise the functions of the frequency converter to better suit his needs by selecting certain positions for the jumpers on the OPTA1 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A1 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins and two jumpers The selectable positions of the jumpers are shown in Figure 39 F...

Page 68: ...1 mode Voltage input 0 10V differential AI1 mode Voltage input 10 10V Jumper block X2 AI2 mode AI2 mode 0 20mA Current input AI2 mode Voltage input 0 10V AI2 mode Voltage input 0 10V differential AI2 mode Voltage input 10 10V Jumper block X3 CM A and CM B grounding CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together isolat...

Page 69: ...trol unit FR12 Each fibre optic cable has a number 1 8 and 11 18 marked on the cable shield at both cable ends Connect each cable to the connectors marked with the same number on the ASIC board and on the rear side of the control unit Additionally you may have to connect the 4 fibre cables from the feedback board to the star coupler board The list of the optic signals can be found in Chapter 8 4 F...

Page 70: ...VaconBus data from control board to ASIC H7 VaconBus data from ASIC to control board Terminals on ASIC board of power module 2 H8 Trip signal from power module 1 H7 VaconBus data from ASIC 1 to control board H6 VaconBus data from control board to ASIC 1 H5 ADC synchronization power module 1 H4 Phase W control power module 1 H3 Phase V control power module 1 H2 Phase U control power module 1 H1 Gat...

Page 71: ...lue monitoring The keypad is detachable and isolated from the input line potential 9 1 Indications on the Keypad display Figure 42 Vacon control keypad and drive status indications 9 1 1 Drive status indications The drive status indications tell the user what the status of the motor and the drive is and whether the motor control software has detected irregularities in motor or frequency converter ...

Page 72: ... be started or stopped or its reference values etc altered from the keypad Bus Comm The frequency converter is controlled through a fieldbus Illuminates with the AC power connected to the drive and no faults are active Simultaneously the drive status indicator READY is lit up Illuminates when the drive is running Blinks when the STOP button has been pushed and the drive is ramping down Blinks when...

Page 73: ... The Enter button serves for 1 confirmation of selections 2 fault history reset 2 3 seconds Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and the pages of different submenus Edit values Menu button left Move backward in menu Move cursor left in parameter menu Exit edit mode Hold down for 3 seconds to return to main m...

Page 74: ... using the Browser buttons up and down The desired submenu can be entered from the main menu using the Menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the lower right corner of the display and by pressing the Menu button right you can reach the next menu level The control keypad navigation chart is shown on the next page Please no...

Page 75: ...5 READY I Oterm RUN 13 95 Hz READY I Oterm RUN G1 G9 READY I Ote rm P1 P15 READY I Oterm 13 95 Hz READY L oc al P1 P3 READY I Oterm STOP READY I Ote rm STOP enter enter F0 STOP FAULT I Ote rm Parameters Basic parameters Min Frequency 11 Output phase Operation days 17 Fault history 11 Output phase Operation days System Menu Language Change value Browse Expander boards Parameters P1 P3 Monitor Outpu...

Page 76: ...de Signal name Unit Description V1 1 Output frequency Hz Frequency to the motor V1 2 Frequency reference Hz V1 3 Motor speed rpm Calculated motor speed V1 4 Motor current A Measured motor current V1 5 Motor torque Calculated motor shaft torque V1 6 Motor power Calculated motor shaft power V1 7 Motor voltage V Calculated motor voltage V1 8 DC link voltage V Measured DC link voltage V1 9 Unit temper...

Page 77: ...UN status If you try to change the value of such a parameter the text Locked will appear on the display The frequency converter must be stopped in order to edit these parameters The parameters values can also be locked using the function in menu M6 see Chapter Parameter lock P6 5 2 You can return to the Main menu anytime by pressing the Menu button left for 3 seconds The basic application package ...

Page 78: ...e options can then be browsed through with the Browser buttons Select the desired control place with the Enter button See the diagram on the next page See also 9 3 3 above Table 25 Keypad control parameters M3 Code Parameter Min Max Unit Default Cust ID Note P3 1 Control place 1 3 1 125 1 I O terminal 2 Keypad 3 Fieldbus R3 2 Keypad reference Par 2 1 1 Par 2 1 2 Hz P3 3 Direction on keypad 0 1 0 1...

Page 79: ...or how to edit the reference value pressing the Enter button is not however necessary 9 3 3 3 Keypad direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place See Figure 47 for how to change the rotat...

Page 80: ...play can be cleared with the Reset button and the read out will return to the same state it was before the fault trip The fault remains active until it is cleared with the Reset button or with a reset signal from the I O terminal or fieldbus NOTE Remove external Start signal before resetting the fault to prevent unintentional restart of the drive NOTE There are some special functions that can be p...

Page 81: ...s in the display for about 30 seconds F Fault An F fault is a kind of fault that makes the drive stop Actions need to be taken in order to restart the drive AR Fault Autoreset If an AR fault occurs the drive will also stop immediately The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT Fault Trip If ...

Page 82: ...ime record If real time is set to run on the frequency converter the data items T1 and T2 will appear as follows Table 27 Fault time recorded data T 1 Counted operation days Fault 43 Additional code d T 2 Counted operation hours Fault 43 Counted operation days hh mm ss d T 3 Output frequency Fault 43 Counted operation hours Hz hh mm ss T 4 Motor current A T 5 Motor voltage V T 6 Motor power T 7 Mo...

Page 83: ...y of the frequency converter can store a maximum of 30 faults in the order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1 H The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault carries the indication F5 1 the second latest F5 2 etc If there are 30 uncleared faults i...

Page 84: ...ion Basic Application Standard Application Local Remote control Appl Multi Step Application PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl S6 3 Copy parameters S6 3 1 Parameter sets Store set 1 Load set 1 Store set 2 Load set 2 Load factory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from key pad All parameters All but motor parameters Applicatio...

Page 85: ...ter T6 8 2 3 Operating days trip counter T6 8 2 4 Operating hours trip counter hh mm ss T6 8 2 5 Clear operating time counter S6 8 3 Software info S6 8 3 1 Software package S6 8 3 2 System software ver sion S6 8 3 3 Firmware interface S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name of application D6 8 4 1 Application ID D6 8 4 2 Applications Version D6 8 4 3 Applications Firmware interface S6...

Page 86: ...lect the application desired by entering the Application selection page S6 2 This is done by pushing the Menu button right when on the first page of the System menu Change then the application by pushing the Menu button right once again The name of the application starts to blink Now you can browse through the applications with the Browser buttons and select another application with the Enter butt...

Page 87: ...t The parameter copy menu S6 3 embodies four functions Parameter sets S6 3 1 The Vacon NX frequency converter features a possibility for the user to load back the factory default parameter values and to store and load two customised parameter sets all parameters included in the application On Parameter sets page S6 3 1 push the Menu button right to enter the Edit menu The text LoadFactDef begins t...

Page 88: ...us Enter the From keypad page S6 3 3 from the Parameter copy menu Push the Menu button right to enter the edit mode Use the Browser buttons to select either the option All parameters or Application parameters and press the Enter button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad See above Automatic pa...

Page 89: ...irst to the keypad 9 3 6 4 Parameter comparison In the Parameter comparison submenu S6 4 you can compare the actual parameter values to the values of your customised parameter sets and those loaded to the control keypad The comparison is performed by pushing the Menu button right when in the Compare parameters submenu The actual parameter values are first compared to those of the customised parame...

Page 90: ...ter this you have to wait until the Timeout time P6 6 3 see page 91 has expired before the password function is activated If you now try to change applications or the password itself you will be prompted for the current password The password will be entered with the Browser buttons Deactivate the password function by entering the value 0 Figure 55 Password setting NOTE Store the password in a secu...

Page 91: ...rocedure and give the parameter value No Figure 57 Activation of Start up wizard Multimonitoring items P6 5 4 Vacon alpha numeric keypad features a display where you can monitor even three actual values at the same time see Chapter 9 3 1 and Chapter Monitoring values in the manual of the application you are using On page P6 5 4 of the System Menu you can define if it is possible for the operator t...

Page 92: ...ge the number of the Main menu with the Browser buttons Pressing the Menu button right once again makes you able to edit the number of the submenu page If the page you want to move to by default is at the third level repeat the procedure Confirm the new default page value with the Enter button You can return to the previous step anytime by pushing the Menu button left Figure 60 Default page functi...

Page 93: ...safe place In the Hardware settings submenu S6 7 under the System menu you can further control some functions of the hardware in your frequency converter The functions available in this menu are Internal brake resistor connection Fan control HMI acknowledge timeout and HMI retry Internal brake resistor connection P6 7 1 With this function you can tell the frequency converter whether the internal b...

Page 94: ...fan runs for about a minute after receiving the stop command or switching on the power as well as after changing the value from Continuous to Temperature NOTE The fan runs always when the drive is in RUN state Enter the edit mode by pushing the Menu button right The present mode shown starts to blink Use the Browser buttons to change the fan mode Accept the change with the Enter button or return t...

Page 95: ...vel with the Menu button left Figure 64 HMI acknowledge timeout Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try receive acknowledgement if this does not succeed within the acknowledgement time P6 7 3 or if the received acknowledgement is faulty Enter the edit mode by pushing the Menu button right The present value shown...

Page 96: ...r is running The counters can be reset on pages 6 8 2 2 Clear MWh counter and 6 8 2 5 Clear Operation time counter Example When you want to reset the operation counters you should do the following Figure 65 Counter reset Table 30 Counter pages Page Counter Example C6 8 1 1 MWh counter C6 8 1 2 Power On day counter Value on display is 1 013 The drive has oper ated for 1 year and 13 days C6 8 1 3 Po...

Page 97: ...ter the Application pages of which there are as many as there are applications loaded into the frequency converter Locate the application you want information about with the Browser buttons and then enter the Information pages with the Menu button right Use again the Browser buttons to see the different pages Table 32 Software information pages Page Content 6 8 3 1 Software package 6 8 3 2 System ...

Page 98: ...ard when you push either one of the Browser buttons If no board is connected to the slot the text no board will be shown If a board is connected to a slot but the connection is somehow lost the text no conn is displayed See Chapter 8 2 and Figure 31 and Figure 24 for more information For more information on the expander board related parameters see Chapter 9 3 7 Figure 67 Expander board informatio...

Page 99: ...umber of parameters associated with the board You can view and edit the parameter values in the same way as described in Chapter 9 3 2 See Table 35 and Figure 68 Expander board parameters Figure 68 Expander board information menu Table 35 Expander board parameters board OPT A1 Code Parameter Min Max Default Cust Selections P7 1 1 1 AI1 mode 1 5 3 1 0 20 mA 2 4 20 mA 3 0 10 V 4 2 10 V 5 10 10 V P7 ...

Page 100: ...NTROL KEYPAD Tel 358 0 201 2121 Fax 358 0 201 212 205 9 4 Further keypad functions The Vacon NX control keypad embodies additional application related functions See Vacon NX Application Package for more information ...

Page 101: ... motor is not running The control I O terminals are isolated from the mains potential However the relay outputs and other I O terminals may have a dangerous control voltage present even when Vacon NX is disconnected from mains Do not make any connections with the frequency converter connected to the mains After having disconnected the frequency converter from the mains wait until the fan stops and...

Page 102: ... 6 Connect the frequency converter to mains 7 Set the parameters of group 1 See Vacon All in One Application Manual according to the requirements of your application At least the following parameters should be set motor nominal voltage motor nominal frequency motor nominal speed motor nominal current You will find the values needed for the parameters on the motor rating plate 8 Perform run test wi...

Page 103: ... process if the startup test was run without the motor being con nected a Switch off the supply voltage and wait up until the drive has stopped as advised at Chapter 10 1 step 5 b Connect the motor cable to the motor and to the motor cable terminals of the frequency converter c See to that all Start Stop switches are in Stop positions d Switch the mains ON e Repeat test 8A or 8B a Before running t...

Page 104: ...1 Operation days D T 2 Operation hours hh mm ss T 3 Output frequency Hz T 4 Motor current A T 5 Motor voltage V T 6 Motor power T 7 Motor torque T 8 DC voltage V T 9 Unit temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed T 14 Subcode Contains more specific information about the fault S1 S A1 System generated fault See fault table below Application generated fault See table be...

Page 105: ... T 16 Module subcode Indicates the source for the problem within the Module indicated in T 15 Unit Board U Phase V Phase W Phase Slot A E Application Cause of problem in unit not specified Problem in PCB or communication with PCB Fault origin in the U phase Fault origin in the V phase Fault origin in the W phase Fault origin in the slot indicated by A B C D or E Fault in application Tells the user...

Page 106: ...or Check cables 2 Overvoltage The DC link voltage has exceeded the limits defined in Table 6 too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip S2 Overvoltage control supervision Make the deceleration time longer Use brake chopper or brake resistor available as options 3 Earth fault Current measurement has detected that the sum of motor phase current i...

Page 107: ...ply S2 Phase supervision active front end Check supply voltage fuses and cable 11 Output phase supervision Current measurement has detected that there is no current in one motor phase Check motor cable and motor 12 Brake chopper supervision no brake resistor installed brake resistor is broken brake chopper failure Check brake resistor and cabling If ok the chopper is faulty Contact your local dist...

Page 108: ...s detected too high a short term overload current Check loading Check motor size 32 Fan cooling Cooling fan of the frequency converter does not start when ON command is given Contact your local distributor 34 CAN bus communication Sent message not acknowledged Ensure that there is another device on the bus with the same configuration 35 Application Problem in application software Contact your dist...

Page 109: ...n 49 Div by zero in application A division by zero has occurred in the application program Contact your distributor If you are application programmer check the application program 50 Analogue input Iin 4 mA sel signal range 4 to 20 mA Current at the analogue input is 4 mA control cable is broken or loose signal source has failed Check the current loop circuitry 51 External fault Digital input faul...

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Page 112: ...ID Rev B Manual authoring documentation vacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2013 Vacon Plc Find your nearest Vacon office on the Internet at www vacon com ...

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