V-TEK TM-403 User Manual Download Page 78

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TM-403 User’s Guide

Tray Tab

D292106.6b.fm

Pressing the

Tray Options Screen

in the first Tray screen opens the

Tray Options Screen

which allows the user to select output to

Tape

or to

Tray

. The screen below shows the

screen with the

Tape

Output

selected.

When the

Tray Output

is selected, the

Tray Options Screen

appears as below. This

screen allows the user to enter tray parameters and set

Pick

and

Place

positions for run-

ning parts from Tray to Tray.

The

Pick Position

section allows the user to designate which row and column to

pick from on Tray 1. Pressing

Enter

sets the values into PLC memory for use.

Tray Options Screen: TAPE

Tray Options Screen: TRAY

Summary of Contents for TM-403

Page 1: ...TM 403 User s Guide V TEK Inc 751 Summit Avenue Mankato MN 56001 P 507 387 2039 www vtekusa com User s Guide D292106G...

Page 2: ...vided Material Significant portions of this documentation were provided by KEYENCE CORPORATION OF AMERICA 1100 North Arlington Heights Road Suite210 Itasca IL 60143 1 888 KEYENCE 1 888 539 3623 www ke...

Page 3: ...full as relevant ENISO 12100 2006 Machinery Safety Safety of machinery General principles for design Risk assessment and risk reduction EN13849 2008 Machinery Safety Safety Related Parts of Control S...

Page 4: ......

Page 5: ...Introduction Contents Introduction ii Theory of Operation iii Machine Details iv Intended Use v Operator Requirements vii Safety Features viii Safety Warning Labels xi Contact Information xii...

Page 6: ...et up time and operator intervention for fast easy functioning Standard Features Touch screen operator interface for easy setup and operation Tray input Tray or Tape output Ability to rotate component...

Page 7: ...owing the user to correct the error before continuing operation As the tape advances it passes sensors which detect jams in tape Once the carrier tape reaches the TM 403 sealer assembly cover tape is...

Page 8: ...th 35 5 90 cm Working area 11 x 9 3 5 m x 2 75 m Weight 247 lb 112 Kg Power Requirements Air consumption 5 SCFM at 85 PSI Electrical 120 240 VAC 50 60Hz AC Note The TM 403 is designed and tested to me...

Page 9: ...are set on the machine s controller and can be set at speeds of 1 10 Feed rates are up to 2 400 units per hour dependent on component size Caution V TEK Incorporated takes no responsibility for the s...

Page 10: ...hese enclosures or to block disable or override the door sensors The enclosure doors may be left open during basic set up procedures such as positioning the pick head at place or pick locations If the...

Page 11: ...maintaining the TM 403 Safe operation of the TM 403 does not require gloves of any type however some component manufacturers may recommend gloves be worn when placing parts in tape Consult the compo n...

Page 12: ...ine will require a reset before operation can continue The emergency stop control circuit removes elec trical power to all motors moving parts heat sources pneumatics and energy storing devices This i...

Page 13: ...he speed of the pick head to a fraction of its normal operating speed to prevent operator injury due to collision etc Lockout Tagout The Main Switch can be turned ON and OFF by turning the red knob ba...

Page 14: ...ber The combination of a solid green light and a solid amber light indicate the machine is at the end of a job and is in the process of creating a leader Red Amber The combination of a blinking red li...

Page 15: ...er to the machine before removing panels or enclosures with this warning label Temperature Hazards Indicates a hot surface Use care when working near these surfaces and allow them to cool before perfo...

Page 16: ...ervice vtekusa com website http www vtekusa com For customer service please refer to the Customer Service Contact Sheet at the back of this manual European Representative QNET BV Hommerterweg 286 6436...

Page 17: ...ct Information i xii Table of Contents Chapter 1 Assembly Installation 1 1 Preparing the Work Area 1 2 Space Requirements 1 2 Table Requirements 1 3 Power Requirements 1 4 Unpacking the TM 401 1 5 Ass...

Page 18: ...System 4 3 Home Motors 4 4 Load the Tray Feeder 4 5 Nozzle Installation 4 7 Selecting the Correct Nozzle Nozzle Tip 4 7 Installing Nozzle Nozzle Tip 4 8 Taper Setup 4 9 Load Carrier Tape 4 9 Load Cove...

Page 19: ...12 Chapter 7 Troubleshooting 7 1 Emergency Stop 7 2 Activating an Emergency Stop 7 2 Clearing an Emergency Stop 7 2 System Alarm Messages 7 5 Error Message Table 7 18 Adjusting Nozzle Vacuum Sensors...

Page 20: ...Pressure Regulator 8 4 Pick Head Maintenance 8 5 Nozzle Tip 8 5 Vacuum Levels 8 5 Replace the Vacuum Filter 8 5 Check Actuator Belt Tension 8 7 Taper Maintenance 8 8 Heat Sealer 8 8 Loading Track 8 10...

Page 21: ...r 1 Assembly Installation Contents Preparing the Work Area 1 2 Space Requirements 1 2 Table Requirements 1 3 Power Requirements 1 4 Unpacking the TM 403 1 5 Assembling the TM 403 1 6 Equipment Require...

Page 22: ...flat stable surface in a well lit work area that is a minimum of 7 high x 11 wide x 9 deep 2 2 m x 3 5 m x 2 7 m to provide suf ficient space for the assembled machine when it is fully loaded with a v...

Page 23: ...justed to suit operators of varying heights The objective is to position the TM 403 controls so they are easily accessible for operation and maintenance The suggested level is 36 900 mm above the floo...

Page 24: ...pped on the machine from over head Power Requirements The TM 403 will also require access to a 85 110 PSI air pressure system and a 120 240 VAC 50 60 Hz power supply Locate the machine so electrical p...

Page 25: ...e Carrier Tape Arm the Take up Assembly the Tower Light and the Spare Parts Kit are individually bubble wrapped and packed around the base machine The TM 403 crate should contain the base machine alon...

Page 26: ...the crate before lifting Note Use a forklift with a minimum load capacity of 300 pounds 136 kg and a fork length that is a minimum of 40 inches 102 cm so the fork fully extends beyond the crate on th...

Page 27: ...chine may be manually lifted from the crate The base machine weighs 247 lb 112 Kg so the task will require four people Position one person at each corner of the machine using the lift points illustrat...

Page 28: ...06 4a fm Re assemble the TM 403 1 Position the Tower Light Lift Tower Light snapping it in place in an upright position perpendicular to the TM 403 2 Connect the Carrier Tape Arm a Remove the black kn...

Page 29: ...n and secure it into place with the black knob 4 Connecting the Take up Arm a The Take up Arm has a dowel pin which locks into position holes on the Track Sup port Bracket Slide the Take up Arm onto t...

Page 30: ...led TM 403 verifying that all twist ties have been removed and all cables are secure b Connect the power cord to the power receptacle on the back of the TM 401 then connect the other end to a 120 240...

Page 31: ...2 Machine Overview Contents Front View 2 2 Right Side View 2 3 Left Side View 2 4 Back View 2 5 Controls Connections Labeling 2 6 The Taper 2 8 Pick Place Assembly 2 10 Tray Feeder 2 11 2D Vision Syst...

Page 32: ...ion System B Air Regulator I Taper Track C Idler Wheel J Pick Place Head Assembly Bridge D Drive Sprocket K Touch Screen HMI E Cover Tape Arm L Tower Light F Heat PSA Sealer M Blow off Air Pressure Ga...

Page 33: ...ht Side View Chapter 2 TM 403 Overview 2 3 Right Side View A Tower Light E Taper Input B Pick Place Head Enclosure F Tray Feeder C Carrier Tape Arm G Main Power Switch D Carrier Tape Arm Adjustment Kn...

Page 34: ...w A Pick Place Head Assembly G Take up Arm B Enclosure Doors 3 H Cover Tape Arm C Tray Feeder I Tower Light D Air Regulator J Heat PSA Sealer E Take up Motor Connection K Reset Button F Take up Arm Ad...

Page 35: ...tment Knob K Heat PSA Sealer C Fuse Holders Bowl application only L Tray Feeder D Pick Head Enclosure M Ethernet Connection E Tower Light N Vision Monitor Power Receptacle F Pick Place Head Assembly O...

Page 36: ...onnections Labeling Reset Button The TM 403 s blue Reset Button is located on the left side of the machine below the Take up Arm pictured below Emergency Stop Switch The Emergency Stop Switch is locat...

Page 37: ...rm on the lower sheet metal enclosure Serial Plate This is an example of the Serial Plate which is permanently affixed to the back of the TM 403 It includes basic machine information such as machine w...

Page 38: ...D Idler Wheel K Tape Jam Sensor E Sealer Controls Pressure Gauge L Adjustable Width Track F Cover Tape Reel M Carrier Tape Guide G Low Cover Sensor N Carrier Tape Arm Taper Controls A Pick Head Jog Bu...

Page 39: ...Idler Wheel G Heat Sealer B Drive Sprocket H PSA Pressure Wheels C Outer Seal Lock I PSA Pressure Adjustment Screws D Outer Seal Adjuster J Cover Tape Guide E Inner Seal Lock K Tape Jam Sensors F Inne...

Page 40: ...fm Pick Place Assembly Pick Place Head A Nozzle D Pick Actuator Adjustment Screw B Nozzle Vacuum Sensor E Place Actuator Adjustment Screw C Nozzle Vacuum Filter Pick Place Controls A Blow off Air Pres...

Page 41: ...06 5b fm Tray Feeder Chapter 2 TM 403 Overview 2 11 Tray Feeder A Pick Area B Stationary Tray Clamps C Side Center Clamps D Safety Enclosure Door E Tray 1 F Tray 2 G Spring loaded Tray Clamps E F D G...

Page 42: ...nce IV G Camera D Ethernet Connector I Lens Cover Focus Ring E M12 Ethernet Cable not shown J Dome Light Option not shown Note For advanced Vision configuration a computer or Keyence Monitor is requir...

Page 43: ...3 Human Machine Interface Contents Introduction 3 2 Touch Screen 3 2 HMI Tabs 3 3 Job Tab 3 4 Job Wizard 3 8 Taper Tab 3 22 Camera Settings 3 23 Sealer Settings 3 24 Head Tab 3 26 Tray Tab 3 30 Run T...

Page 44: ...ing the vision system and to Chapter 6 Operation for instructions on how to run a job Touch Screen The user interacts with the TM 403 through a touch screen HMI which is located on the front of the ma...

Page 45: ...e user to configure pick head taper tray feeder and job settings and to run jobs The Tab Menu pictured on the right is located on the left side of all screens To navigate between tabs press the desire...

Page 46: ...ially powered up the HMI will open to the Job Tab with a red Home Required button at the top of the Tab Menu and the other tab buttons grayed out Homing motors should be done following every system po...

Page 47: ...yed in the Pick Axis Motor Status Bar and the Tray Axis Motor Status Bar As the homing sequence is completed the bars gradually turns from black to green A Homing Succeeded message appears at the end...

Page 48: ...3 6 TM 403 User s Guide Job Tab D292106 6b fm Pressing the Left Arrow button in the Homing Screen will open the Run Tab Select the Job Tab from the Tab Menu to navigate back to the Job Tab...

Page 49: ...st one job at a time The Page Up and Page Down Arrows buttons to the left of the Job Library are used to move through the job list five jobs at a time The Enter button selects and highlights a job fro...

Page 50: ...ain each step The Arrow buttons on the bottom of the window move the user forward and backwards through the process Pressing the right Arrow button opens the next Job Wizard screen Pressing the left A...

Page 51: ...Reset Job then press the right Arrow key to move to the next Job Wizard screen 2 In the second Job Wizard screen the user enters the Quantity of parts that will be run and a brief Description of the j...

Page 52: ...C The Set Point fields for the Inner and Outer Sealer are used to set the desired temperature for Heat Seal Enter the correct value in both fields then press the right Arrow Key to move to the next Jo...

Page 53: ...s between Enabled and Disabled B Pressing the Leader Length field will open a keypad Type in the desired value then press the right Arrow Key to move to the next Job Wizard screen 5 Job Wizard Screens...

Page 54: ...e front of the machine Rows run perpendicular to the front of the machine In the example below each tray has 5 columns and 12 rows The number of rows will always be greater than the number of columns...

Page 55: ...losure and the Tray Carriage Jog Buttons on the back of the machine To see an illustration of the correct head placement push the Help icon An illustration of a tray with Pocket 1 and Pocket 2 identif...

Page 56: ...e an illustration of the correct head placement push the Help icon An illustration of a tray with Pocket 1 and Pocket 2 identified will appear B The distance the head moves with each Jog is set in the...

Page 57: ...creens are used to set the Nozzle positions at the Pick and Place locations The first is shown below A Press Move to Origin to move the Pick Head to the Tray Feeder s Tray 1 Pocket 1 position 9 Press...

Page 58: ...zle height adjustments C Once the nozzle height has been set press Pick Retract to raise the Nozzle to its original height Press Rotate to return the part to it s original orientation Index the Nozzle...

Page 59: ...g the Nozzle in the pick and place positions The Up Down Arrow keys move the Pick Head forward and backward The Left Right Arrow keys move the tape left and right in the Taper Track B Enter the value...

Page 60: ...Place Extend button toggles between Place Extend and Place Retract Once Place Extend has been pressed the button will change to Place Retract Follow the directions in Chapter 4 Setup for manually adj...

Page 61: ...rom the front of the machine If rotation is set at 0 the part will be placed in the same orientation as it was picked If rotation is set at 90 the part will be rotated 90 degrees clockwise prior to pl...

Page 62: ...tings until the TM 403 picks and places parts as desired 15 Press the right Arrow Key to move to the next Job Wizard screen A Set the Camera State to Enabled Disabled as desired B If the camera is Ena...

Page 63: ...through the list To select a Job Name from the list press the Enter key Note The Save function will overwrite the information stored for the currently selected job Therefore it is important to select...

Page 64: ...itch is determined by the carrier tape selected Use the Pitch Setting Guide on the taper to determine the correct pitch Jog Step sets the distance in millimeters the carrier tape will move forward or...

Page 65: ...gles between Enabled and Disabled The Parts Until Inspection value is the number of pockets between the Place point and the Inspection point Begin the count at the Place position at zero so the Place...

Page 66: ...in this field The Manual Seal button activates the sealer to perform one seal B The Set Point field allows the user to select the Heat Sealer set point or target temperature Press the field to open t...

Page 67: ...MI screen The recommended setting for the Tape Jam Sensor is Enabled The Low Cover Sensor Enabled Disabled button turns the Low Cover Tape Sen sor on and off The Low Cover Tape Sensor detects when the...

Page 68: ...s the Head Tab in the Tab Menu to open that tab window B The Move To Pick button moves the head to the preset Pick Positions The Move To Place button moves the pick head to the preset Place Position T...

Page 69: ...ter the current position from the bottom of the screen then press the Set Place Position button to save it The Status button will now appear green B The Jog buttons jog the head forward or backward al...

Page 70: ...lenoid to enable the operator to set the pick height The Rotate Part button rotates the pick head to the preset rotation angle The Place Extend Place Retract button actuates the place solenoid to enab...

Page 71: ...e part will be rotated 90 degrees counter clockwise prior to placement Blow Off is the amount of time in milliseconds that the nozzle will activate the blow off pressure to place a part in the Taper C...

Page 72: ...one row The Center Index button brings the Tray Module into the Eject Tray position at the front of the machine so it is easily accessible C The Move to Origin button moves the tray and head to the u...

Page 73: ...n that tab window B Enter the Number Of Tray Rows and the Number Of Tray Columns in their respective fields Note Rows run perpendicular to the front of the machine Columns run parallel to the front of...

Page 74: ...current Row Pitch and Column Pitch settings are displayed at the bottom of the screen The current Tray Position is displayed at the bottom of the screen The Pitch Wizard button opens the Pitch Wizard...

Page 75: ...ight until the nozzle is centered over the first tray pocket X1 Y1 To see an illustration of the correct head placement push the Help icon An illustration of a tray with Pocket 1 and Pocket 2 identifi...

Page 76: ...ssing the Learn button saves the current tray and pick head positions as the programmed pick location This is the position the pick head will move to along the X Axis left right and the tray will move...

Page 77: ...ray Position indicates where the tray is located in relation to the Home position The Learned Position indicates the current Pick position Pressing the Learn button saves the current tray and pick hea...

Page 78: ...the Tape Output selected When the Tray Output is selected the Tray Options Screen appears as below This screen allows the user to enter tray parameters and set Pick and Place positions for run ning p...

Page 79: ...r to index the trays manually into the desired position The right left Index Arrow buttons move the tray right or left one column The up down Index Arrow buttons move the tray forward or backward one...

Page 80: ...ed in the Job Wizard during job setup The Job Description field is greyed out indicating it cannot be altered in this tab To edit the Quantity field press anywhere inside the field to open a keypad fo...

Page 81: ...he System Homing button allows the user to home the motor Homing motors should be done once following every system power up When System Homing is selected the Homing Status window will appear Pressing...

Page 82: ...e homing sequence is completed the bar gradually turns from black to green A Homing Succeeded message appears at the end of the sequence If a problem arises during homing for the motor the status bar...

Page 83: ...n Time and Parts Per Hour E Status Messages only appear when conditions exist which require the user s attention before the job can be run If the preset quantity of parts has been processed the End Of...

Page 84: ...3 42 TM 403 User s Guide Run Tab D292106 6b fm...

Page 85: ...s 4 4 Load the Tray Feeder 4 5 Nozzle Installation 4 7 Selecting the Correct Nozzle Nozzle Tip 4 7 Installing Nozzle Nozzle Tip 4 8 Taper Setup 4 9 Load Carrier Tape 4 9 Load Cover Tape 4 11 Load Take...

Page 86: ...TM 403 1 Power up Power up the machine Press Reset Close all doors 2 Home the motors Press Home Required and Home All Motors 3 Load the Tray Feeder Load components into the Tray Feeder 4 Install Nozz...

Page 87: ...e machine There will be a brief popping sound as the Air Dump Valve releases air to the machine As the TM 403 powers up the PLC Servo Drivers and HMI Monitor will boot up On top of the machine the Tow...

Page 88: ...tors whenever it is required Once the motors have been homed they remain homed until the machine is powered down or the E Stop is activated 1 Press the red Home Required button at the top of the Tab M...

Page 89: ...enu on the left to open the Tray Setup Tab 2 Press the Eject Tray button to bring the Tray Module to the front of the machine so it is easily accessible 3 Load Trays Load full tray s into the Tray Fee...

Page 90: ...he tray lip doesn t fit under the Stationary Tray Clamps D loosen the screws and adjust the clamps as necessary They may be raised or lowered to adjust to different tray thicknesses or rotated to acco...

Page 91: ...le in a wide range of sizes and style See the Sug gested Spare Parts List in the back of this User s Guide for more details Contact V TEK Service for information on ordering additional Nozzle Tips Sel...

Page 92: ...Pick Place Assembly Store the unused Nozzle Shank and Nozzle Cup in the Spare Parts Kit 5 Select the correct Nozzle Shank and Nozzle Cup for the part that will be run Press the Nozzle Cup onto the No...

Page 93: ...ommodate the following tape widths 8mm 12mm 16mm 24mm 32mm 44mm 56mm and 72mm The track can be adjusted by sliding the outer track outward until it reaches the correct position Check that the taper is...

Page 94: ...tape again cutting through a sprocket hole at a 45 angle so the tape feeds easily 5 Guide the carrier tape under the Carrier Tape Guide and then feed it through the carrier tape channel under the tape...

Page 95: ...ff the spindle 3 Check that the cover tape guide width is adjusted correctly for the cover tape that will be used Pull the cover tape down and compare it to the current setting If the guide is set too...

Page 96: ...rrier tape and its diameter should be large enough to accommodate the number of components in the taping job 2 The Take up Tension Control is located on the front of the Heat Sealer enclosure next to...

Page 97: ...HMI Settings The TM 403 s Job Wizard leads the user through the HMI setup process 1 OPEN JOB WIZARD a Open the HMI Job Screen b Press the Job Wizard button to open the Job Wizard 2 RESET JOB a Press...

Page 98: ...t Arrow key to open the next Job Wizard screen 3 ENTER JOB PARAMETERS a Enter Job Quantity b Enter Job Description Press the right Arrow key to open the next Job Wizard screen 4 TAPER SETUP Enter Pitc...

Page 99: ...mended operat ing temperature is 160 C The temperature for each seal shoe should be increased or decreased as needed after running a peel force test d Set the heat shoe Seal Pressure to the appropriat...

Page 100: ...isaligned continue adjusting the cover tape guide until it is aligned properly 5 CREATE TRAILER optional The term leader and trailer refer to the lengths of empty carrier tape required at the beginnin...

Page 101: ...m Configure HMI Settings Chapter 4 Setup 4 17 6 ENABLE LEADER a Select Leader State and enter Leader Length in millimeters if enabled b Press the right Arrow key to move to the next screen Step 6 Setu...

Page 102: ...he number of tray rows and tray columns in the tray that will be processed Note Rows run perpendicular to the front of the machine Columns run parallel to the front of the machine The number of rows w...

Page 103: ...ocket 1 and Pocket 2 identified will appear d The distance the head moves with each Jog is set in the Head Jog Step field e Press Learn The Learned Position will now match the Current Position and the...

Page 104: ...Note It is useful to note the current position for both Pick Position 1 and Pick Position 2 for future use or to help when making fine adjustments j Press the right Arrow to move to the next Job Wizar...

Page 105: ...Adjustment Screw again then lower the Nozzle until it is barely touching the part in the Pick Location Note For all Nozzle Tips except the Convum Tips the pick position should be set just above the su...

Page 106: ...art to activate the Pick Head and pick a part from the pick location b If the part needs to be rotated before it is placed in tape press Rotate Part This will rotate it 90 If no rotation is required f...

Page 107: ...Down Arrow keys move the Pick Head forward and backward The Left Right Arrow keys move the tape left and right in the Taper Track b When the Nozzle is centered over the tape pocket press Set Place Pos...

Page 108: ...r Adjustment Screw with an 8mm open ended wrench Lower the Nozzle until the part is barely touching the top of the pocket in the Place Location c Tighten the Jam Nut d Press Place Retract to retract t...

Page 109: ...clockwise prior to placement b Press the right Arrow Key to move to the next Job Wizard screen 13 Verify Job Settings Test the job settings using the Pick Part and Place Part buttons to pick and place...

Page 110: ...er of Parts Until Inspection do not include part at Pick point Press the right Arrow Key to move to the final Job Wizard screen 15 Save Job Settings a Browse through the Job Library using the Up Down...

Page 111: ...rwrite the information stored for the currently selected job Therefore it is important to select the desired job prior to pressing the Save button b Press the Save button to save job settings to the s...

Page 112: ...seal is occurring watch the alignment of the cover tape with the carrier tape The cover tape should run exactly in the groove of the cover tape guide and the seal should appear as a solid consistent l...

Page 113: ...ine Adjust the Inner Seal Adjust and the Outer Seal Adjust to the desired position then tighten the Position Locks to secure them 4 Perform a Seal Test The V TEK PT 55 Peel Force Tester is pictured ab...

Page 114: ...to Tray function is to pick from Tray 1 which is the tray located closest to the front of the machine and place to Tray 2 1 Open the Tray Tab then press the Center Index button to move the tray carria...

Page 115: ...loosen the screws and adjust the clamps as necessary They may be raised or lowered to adjust to different tray thicknesses or rotated to accommodate different tray orientations Note If using Jedec Tr...

Page 116: ...92106 7b fm Note Rows run perpendicular to the front of the machine Columns run parallel to the front of the machine The number of rows will always be greater than the num ber of columns in a tray Pro...

Page 117: ...sion Setup Contents Quick Start Vision Setup 5 2 Connect Vision 5 3 Setup HMI 5 3 Connect Computer 5 5 Connect Keyence Monitor 5 9 Configure Inspection 5 10 Configure Computer 5 10 Configure Keyence M...

Page 118: ...ed computer only 2 Connect Vision Computer Monitor to Camera 3 Configure Inspection If the optional laptop was purchased for vision configuration V TEK Inc recommends users create a computer Recovery...

Page 119: ...t 128 MB RAM 1024 x 768 96 DPI or 1280 x 1024 120 DPI display Ethernet port If vision is enabled for a job the vision computer monitor must be connected to the Key ence IV G Camera and the camera must...

Page 120: ...CD When the software installation screen appears follow the prompts to install the Keyence software Note Keyence IV G Software is automatically installed if using the optional V TEK laptop or Keyence...

Page 121: ...e vision computer Proceed to the next section if using the Keyence Monitor instead of a computer 1 Open the Control Panel then select Network and Sharing Center In the Connect or Disconnect section cl...

Page 122: ...6 TM 403 User s Guide Connect Vision D292106 16c fm 3 Double click Internet Protocol version4 TCP IPv4 4 Ensure Obtain an IP address automatically is selected Click OK Step 1 Vision Setup CONNECT LAPT...

Page 123: ...stored inspection or configure a new inspection open the Keyence Inspection System software by double clicking on the IV Navigator icon on the desktop 6 Select Direct Connection 7 The following pop u...

Page 124: ...8 TM 403 User s Guide Connect Vision D292106 16c fm A Connecting to Sensor status window will open 8 Once the connection is complete the Run Program window will open Step 1 Vision Setup CONNECT LAPTO...

Page 125: ...tor s Ethernet cable to the Ethernet port on the back of the TM 403 A 2 Connect the Monitor s power cable to the power connection on the back of the TM 403 B 3 Turn the TM 403 ON The Keyence Monitor w...

Page 126: ...ration of America In order to use the Keyence IV Vision System the camera must be configured and set to Run Mode in the Keyence HMI as well as being enabled on the TM 403 HMI Please complete the follo...

Page 127: ...Setup 5 11 2 Click Trigger ON then center a part under the camera 3 Select or create a program from the Program drop down menu A yellow Selection Box will appear over the part image 4 Click NAVI Senso...

Page 128: ...5 12 TM 403 User s Guide Configure Inspection D292106 16c fm 5 The Image Optimization window will open Select the Trigger Options button on the right Step 2 Vision Setup CONFIGURE COMPUTER...

Page 129: ...h a 0ms Trigger Delay 6 Select the Brightness Adjustment button on the right Set the Imaging Mode to High Gain then click the Automatic Brightness Adjustment button Adjust the Exposure Time as needed...

Page 130: ...he Automatic Focus Adjustment button One or more yellow dots may appear above the Undo button representing the best focus point s Click on the yellow dot s to jump to the associated focus point and se...

Page 131: ...Setup 5 15 8 Select the Extended Functions button on the right Click on the Imaging Area tab not shown and adjust the selection box so it captures the minimum area needed to achieve the desired inspe...

Page 132: ...ection D292106 16c fm Click on the Lighting tab and select ON and Flash Then click the Next to STEP2 button which is located in the bottom right corner of the window 9 The Save Master window will open...

Page 133: ...Configure Inspection Chapter 5 Setup 5 17 Select Register Live image as master Select Register the image Once the image has been registered click OK Then click Next to STEP3 Step 2 Vision Setup CONFI...

Page 134: ...5 18 TM 403 User s Guide Configure Inspection D292106 16c fm 10 The Tool Settings window will open Select Add Tool Step 2 Vision Setup CONFIGURE COMPUTER...

Page 135: ...D292106 16c fm Configure Inspection Chapter 5 Setup 5 19 Select the Outline tool then click OK A green outline will now appear around the selected mark Click OK Step 2 Vision Setup CONFIGURE COMPUTER...

Page 136: ...5 20 TM 403 User s Guide Configure Inspection D292106 16c fm The Tool Settings Options will now appear as below Step 2 Vision Setup CONFIGURE COMPUTER...

Page 137: ...m Configure Inspection Chapter 5 Setup 5 21 Adjust the yellow Selection Box so it surrounds the selected mark In the Fine Tune Outline section click the Remove Outline button Step 2 Vision Setup CONFI...

Page 138: ...e Eraser appears as a white square on the image Adjust eraser size as needed then click and drag it over any unwanted data that is outlined in green on the image Reduce Eraser size to remove any small...

Page 139: ...tion Chapter 5 Setup 5 23 Click Live Adjustment and the sensor will continuously take measurements Adjust the threshold to yield the highest difference between good and bad parts then click OK Step 2...

Page 140: ...106 16c fm 11 The Output Assignment window will open Set up the Outputs as shown below Set OUT1 to Total Status Set OUT2 to Tot StatusNG Set OUT3 to Busy Set OUT4 OUT8 to OFF Set Trigger Error Output...

Page 141: ...Complete to return to the Run Program window Select Run 13 Click the Manual Trigger button which is located under the Program button to test the inspection criteria The test results will appear on th...

Page 142: ...n the TM 403 HMI open the Taper Tab Press the right Arrow button to advance to the second Taper screen Press Trigger to manually trigger an inspection of the part under the camera The green PASS messa...

Page 143: ...ext trigger inspections with parts which are incorrectly oriented badly marked or with an empty pocket to ensure that they generate a red FAIL message The TM 403 is now ready for operation Select the...

Page 144: ...displayed with a blue frame 4 Tool window Displays the tool window which has been set 5 Search Window If the search window of the tool is set the range will be displayed with a light blue frame 6 MEN...

Page 145: ...7 MENU OFF button Changes the screen from Menu ON to Menu OFF 8 Status gauge Displays the result OK NG of the tool selected 9 OK NG display Displays the total status result 10 Processing time Display...

Page 146: ...lays the Sensor Image Memory screen 17 USB memory button Displays the USB memory screen 18 Sensor setup button Stops running mode and displays the Sensor setup menu screen Program Job Start Navigator...

Page 147: ...D292106 16c fm Configure Inspection Chapter 5 Setup 5 31 Setup Image Optimization 1 Touch Trigger Options 2 Select the External Trigger type Touch OK Step 2 Vision Setup CONFIGURE MONITOR...

Page 148: ...ustment Touch OK 4 Touch Focus Adjustment If Auto focusing is selected the focus position is adjusted automatically If Manual focusing is selected the focus indicator will be displayed Adjust focus as...

Page 149: ...ge 1 After setting the image optimization press Register Live Image as Master 2 Image the target and touch the Trig button 3 Check the image displayed on the monitor and touch the Register button Touc...

Page 150: ...5 34 TM 403 User s Guide Configure Inspection D292106 16c fm Setup Outline Detection Tool 1 Touch the Add Tool button 2 Select Outline 3 Touch Edit Window Step 2 Vision Setup CONFIGURE MONITOR...

Page 151: ...apter 5 Setup 5 35 4 Set the position size and the angle of the tool window The detected outline will be displayed in green After the setting is completed touch OK 5 Touch the Limit Adjustment button...

Page 152: ...m 6 Set the threshold to judge OK and NG 7 The display will return to the main screen for the Outline tool 8 Touch OK then touch Next to proceed to STEP4 Setup Area Detection Tool 1 Touch the Add Tool...

Page 153: ...6c fm Configure Inspection Chapter 5 Setup 5 37 3 Touch Edit Window button 4 Set the position size and the angle of the tool window After the setting is completed touch OK Step 2 Vision Setup CONFIGUR...

Page 154: ...s Guide Configure Inspection D292106 16c fm 5 Touch the Brightness Extraction button 6 Touch the brightness area to be the reference of judgment for the Area tool then touch OK Step 2 Vision Setup CO...

Page 155: ...5 39 7 Touch the Limit Adjustment button 8 Set the threshold to judge OK and NG then touch OK The display will return to the main screen for the Color Area Area tool 9 Touch OK then touch Next to pro...

Page 156: ...User s Guide Configure Inspection D292106 16c fm Setup Position Adjust Detection Tool 1 Touch the Add Tool button 2 Touch the Pos Adj button 3 Touch the Edit Window button Step 2 Vision Setup CONFIGU...

Page 157: ...re Inspection Chapter 5 Setup 5 41 4 Set the position size and the angle of the tool window The detected outline will be displayed in green Touch OK 5 Touch the Limit Adjustment button Step 2 Vision S...

Page 158: ...ge OK and NG 7 After the setting is completed touch OK The display will return to the main screen for Position Adjustment tool 8 Touch OK again then touch Next to proceed to STEP4 Confirm I O Settings...

Page 159: ...6 16c fm Configure Inspection Chapter 5 Setup 5 43 2 In the Sensor Advanced screen touch I O Settings 3 In the I O Settings screen ensure Polarity is set to PNP A Next touch the Output Settings button...

Page 160: ...ide Configure Inspection D292106 16c fm 4 In the Output Settings screen touch the Common Output Settings button 5 In the Common Output Settings screen adjust settings as follows One Shot ON Time 100 m...

Page 161: ...hapter 5 Setup 5 45 Setup Output 1 Touch the output line to assign the output function Set the output functions as follows Set OUT1 Total Status Set OUT2 Tot StatusNG Set OUT3 Busy Set OUT4 OUT8 OFF S...

Page 162: ...5 46 TM 403 User s Guide Configure Inspection D292106 16c fm Set Trigger Error Output OFF 2 After the setting is completed touch Complete then touch Yes...

Page 163: ...ick Start Running a Job 6 2 Preparing to Run a Pre programmed Job 6 4 Power up the System 6 4 Home Motors 6 4 Setup the Tray Feeder 6 6 Setup the Taper 6 8 Select Job 6 9 Setup the Pick Head 6 10 Setu...

Page 164: ...s Open the Run Tab on the HMI and select Home Motors 3 Setup Tray Feeder Load components 4 Setup Taper Ensure sufficient carrier tape and cover tape are loaded to complete the job Load an empty take u...

Page 165: ...Configure inspection as needed Note To configure vision inspection see Chapter 4 Setup 8 Run the Job On the HMI select the Run Tab then press Run Load unload parts and reels as needed Caution V TEK In...

Page 166: ...r up the System 1 Power up the machine by turning the Main Power Switch which is located on the right side of the machine to the ON position 2 Press the blue Reset button on the left side of the machi...

Page 167: ...ition The pick head homing sequence will continue until the nozzle has risen to its highest position and then returned to home and the head has moved all the way to the right and then returned to home...

Page 168: ...open the Tray Setup Tab 2 Press the Eject Tray button to bring the Tray Module to the front of the machine so it is easily accessible 3 Load Trays Load full tray s into the Tray Feeder checking to en...

Page 169: ...ms C If the tray lip doesn t fit under the Stationary Tray Clamps D loosen the screws and adjust the clamps as necessary They may be raised or lowered to adjust to different tray thicknesses or rotate...

Page 170: ...t PSA or Heat seal 3 Align cover tape with carrier tape 4 Run a pull test and adjust seal strength as needed 5 Place an empty reel onto the take up reel spindle 6 Use the Continuous Advance button on...

Page 171: ...p and saved in the machine s memory the first step in running the job is to call it up with the Job Select screen 1 On the HMI select the Job Tab 2 Browse through the Job Library to locate the desired...

Page 172: ...programmed Job D292106 8b fm Setup the Pick Head 1 Ensure the correct Nozzle and Nozzle Tip are installed for the job that will be run Note See the Chapter 4 Setup for nozzle change procedures 2 Open...

Page 173: ...ss Move To Place then press Place Part 5 Check that the Blow Off Pressure is set correctly for the current part The Blow off Pressure Gauge is located on the front of the Pick Head Bridge If component...

Page 174: ...nload packaged parts from the Taper as necessary The operator may also replace parts that fail 2D Inspection Otherwise no other adjustments are required for a job that has already been defined properl...

Page 175: ...Table 7 18 Adjusting Nozzle Vacuum Sensors 7 20 Tips on Part Placement 7 21 Sensor Adjustments 7 24 Adjusting the Low Cover Sensor 7 24 Adjusting the Tape Jam Sensor 7 24 Adjusting Heat Seal Quality...

Page 176: ...rgency Stop If emergency stop condition occurs follow the steps below to resolve the failure 1 Press the red E Stop button to place the TM 403 into an Emergency Stop state The Tower Light will switch...

Page 177: ...MI Monitor and display a loading progress message This process typically takes about 90 seconds to complete 5 Once the system has finished booting the HMI will open to the Job Tab with the Home Requir...

Page 178: ...hen the homing sequence is completed the bar will turn from black to green and a Hom ing Succeeded message will appear 8 Once homing is complete press the Left Arrow button will open the Run Tab 9 Pre...

Page 179: ...M 403 needs to be adjusted before operation can begin For example if the E Stop button is depressed preventing operation the System Alarm alerts the user so the situation can be resolved and operation...

Page 180: ...r the Unable to Pick system alarm will be activated When this happens operation stops a beep sounds and a warning appears on the HMI To clear the Unable to Pick Alarm ensure there are parts in the Tra...

Page 181: ...peration stops a beep sounds and a warning appears on the HMI To clear the Part Lost System Alarm check the Vacuum Sensor to ensure it is set correctly Next ensure the correct Nozzle Tip for the part...

Page 182: ...o place a part in tape when there is no part on the Nozzle the No Part To Place System Alarm will be activated When this happens operation stops a beep sounds and a warning appears on the HMI To clear...

Page 183: ...Track just before the Sealer It detects when parts are protruding above the top of the pocket due to a misplaced part or tape jam When the Tape Jam sensor is enabled and a jam occurs operation stops a...

Page 184: ...s for mark and orienta tion It also detects empty pockets If the 2D Inspection System detects an inspection error the 2D Inspection System Alarm will be activated Tape advance stops a beep sounds and...

Page 185: ...nspect a part within a preset time period the Inspection Time out System Alarm will be activated Tape advance stops a beep sounds and a warning appears on the HMI To clear the Inspection Time out Syst...

Page 186: ...s are either too hot or too cold a Heat Seal Temperature Out of Range system alarm will activate When this occurs tape advance stops a beep sounds and a warning appears on the HMI To clear the Heat Se...

Page 187: ...this occurs tape advance stops a beep sounds and a warning appears on the HMI To clear the Heat Seal Inactivity System Alarm wait for the heat shoes to reach their set point and then press CONTINUE t...

Page 188: ...elow the sensor operation will not begin Instead a beep will sound and a Low Cover Warning message will appear on the HMI The operator can either resolve the warning by loading a full reel of cover ta...

Page 189: ...a job the operator changes the job quantity to less than the amount of parts that have already been processed a Job Quantity Inadequate message will appear on the HMI The operator can resolve the war...

Page 190: ...Alarm If the operator completes a job and then attempts to run the same job again without resetting the job a Job Completed System Alarm will appear on the HMI The operator can resolve the alarm by r...

Page 191: ...e the accepted range for the field or if the Ethernet connection to the PLC is lost the following message will appear on the HMI To resolve the error condition in this instance enter an acceptable val...

Page 192: ...ctivated Check carrier tape prior to Sealer to ensure part is not sticking out of pocket Remove any obstructions then resume operation The cover tape is running low Refill cover tape A part has failed...

Page 193: ...an error condi tion If an unacceptable value has been entered into a setup field change the value to one that fits that field s parame ters If this message persists the Ethernet connection to the PLC...

Page 194: ...int probably needs to be adjusted Vacuum Sensor Settings 1 Close the enclosure doors then open the Head Setup Tab 2 Press the Pick Part button to activate vacuum and pick a part Observe the vacuum sen...

Page 195: ...n proper place performance 1 Adjust Blow off Pressure The Blow off Pressure Gauge is located on the front of the Pick Head enclosure If components are not dropping properly loosen locking nut and rota...

Page 196: ...s positioned correctly press the Set Place Position button 4 Adjust Place Position Z Manually adjust the right Actuator Adjustment Screw up or down until the nozzle is extended the appropriate distanc...

Page 197: ...gth of Blow Off as needed to drop the part properly Note If Nozzle Blow Off is set too low the part may remain on the Nozzle Tip or float down resulting in an incorrectly placed part in the pocket If...

Page 198: ...base of the Cover Tape Arm For more information on the sensor amplifier refer to Appendix A Sensors No further setup is required The Low Cover Sensor is ready to operate Adjusting the Tape Jam Sensor...

Page 199: ...e and outside seals have independent temperature controllers Increase or decrease the Set Point for each sealer as needed Under normal conditions and materials changing the temperatures should suffice...

Page 200: ...counter clockwise will decrease the pres sure Adjust the heat shoe Seal Pressure to the appropriate setting The recommended starting point is between 40 60 psi Sealer Dwell Time Open the HMI Taper Tab...

Page 201: ...ials Used For a PSA seal seal strength is determined first by the nature of the materials used It is nor mally recommended to use the same brand of cover and carrier tapes together as the manufac ture...

Page 202: ...heel no longer spins freely then turn the screw another 1 8 turn The wheel should be firmly in contact with the tape Adjust the seal roller pressure until the PSA adhesive is firmly adhered to the car...

Page 203: ...e 8 3 General Maintenance Instructions 8 4 Lubrication 8 4 Air Pressure Regulator 8 4 Pick Head Maintenance 8 5 Nozzle Tip 8 5 Vacuum Levels 8 5 Replace the Vacuum Filter 8 5 Check Actuator Belt Tensi...

Page 204: ...e Main Power Switch is Lock out Tag out capable Follow your com pany s Lock out Tag out procedure to ensure safe maintenance 3 Ensure the Air Regulator is rotated to the OFF position The Air Regulator...

Page 205: ...brush or vacuum Inspect nozzle tip for wear or damage Daily To replace worn nozzle tip call V TEK Service for spe cific nozzle part number Check and set incoming air pressure to 85 psi with the vacuu...

Page 206: ...sture build up will vary with air quality Check the Air Pres sure Regulator periodically to determine if fluids need to be released more fre quently Other than the release of moisture build up the TM...

Page 207: ...object and record vac uum levels 4 Compare the current vacuum levels with those previously recorded A partially blocked nozzle or restricted filter in the nozzle assembly is indicated by a smaller vac...

Page 208: ...m Filter 4 Use a 2 5mm Hex wrench to remove the retaining screw that holds the Filter in place 5 Lift the Filter from the housing and remove it from the machine 6 Blow air through the filter to clean...

Page 209: ...n follow the instructions below 1 Position the Pick Head Carrier so the edge of the carrier is 6 from the inside end of the Actuator Head 2 Position a force gauge on the Belt 2 from the inside end of...

Page 210: ...cleaned after every 120 hours of operation or as needed To clean the heat shoes follow the steps below 1 Slide the loading track all the way out 2 If the sealer assembly is still hot allow it to cool...

Page 211: ...heater is off and has cooled completely 2 Remove the outer heat sealer guard as described above 3 Use a 5 64 inch hex wrench to release the shoe from the heat sealer assembly 4 Use a 5 64 inch hex wr...

Page 212: ...rs of operation Strip the machine remove the cover tape guide and brush the dust and debris from the track with a small stiff bristled paint brush Excessive build up of dirt and debris can cause carri...

Page 213: ...aler has become completely out of adjustment turn the small screw behind the wheel counterclockwise approximately three turns Slowly turn the screw clockwise while spinning the top wheel Stop adjustin...

Page 214: ...8 12 TM 403 User s Guide General Maintenance Tasks D292106 10a fm...

Page 215: ...Appendix A Sensors Contents Keyence FS N11CVP FS N12CP Sensor Amplifiers A 2 SMC ZSE30 Vacuum Sensor A 4...

Page 216: ...riggered and the Operation Indicator is lit In light ON mode the sensor will be triggered when the current value CV of detected light from the emitter is higher than the preset value PV In dark ON mod...

Page 217: ...he keys The display will flash the message unL Two point Calibration 1 With an obstructing object between the sensors ideally a full reel of cover tape press and release the SET button The PV Indicato...

Page 218: ...djust the threshold point follow these instructions 1 With no part on the nozzle and the vacuum ON note the reading on the vacuum sensor Example 60 5 2 Press the Set button The sensor will alternately...

Page 219: ...uld be set to PA Use the Up Arrows and Down Arrows to adjust this if necessary 2 Press the Set button to advance to the Display Color setting This should be set to Sor Red ON 3 The next setting is the...

Page 220: ......

Page 221: ...ng 1 201271 SPT Vacuum Cup 1 201297 Large Quad Vacuum Cup 1 201298 Medium Quad Vacuum Cup 1 201299 Small Quad Vacuum Cup 1 210019 Taper Timing belt 1 210109 Pick Place Timing Belt 1 212001 Solenoid O...

Page 222: ...pare Parts List TM 401 User s Guide D292106 12a fm Caution Only genuine spares should be used on the TM 403 Failure to use genuine spare parts could render the machine unsafe and void factory warranty...

Page 223: ...ges 1 4 291824 slddrw Nozzle Set Long Page 1 of 1 292756 slddrw Taper Page 1 3 291674 slddrw Taper Base Pages 1 5 291675 slddrw Taper Motor Enclosure Page 1 3 291676 slddrw Take up Pages 1 2 292049 sl...

Page 224: ......

Page 225: ...E P 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y A R T L A U D 3 0 4...

Page 226: ...N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y A R T L A U D 3 0 4 M T A M C O V P 6 1 0 2 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8...

Page 227: ...E T V F O N O I S S I M R E P 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M...

Page 228: ...M C N I K E T V F O N O I S S I M R E P 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E...

Page 229: ...C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H...

Page 230: ...P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0...

Page 231: ...S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 1 8 3 2 9 2 C D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X...

Page 232: ...5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y A R T L E N A P L A C I R T C E L E 3 0 4 M T H R O V P 3 1 2 1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L...

Page 233: ...N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 8 6 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0...

Page 234: ...T V F O N O I S S I M R E P 5 8 6 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A...

Page 235: ...N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 8 6 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0...

Page 236: ...1 7 1 2 1 7 3 2 2 8 X 3 M S S S C H B 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R...

Page 237: ...8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y A R T E S A B 3 0 4 M T H...

Page 238: ...T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 1 8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L...

Page 239: ...Q K G N I T T I F 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A...

Page 240: ...T I L P S C N I Z 3 M 2 9 3 3 0 1 9 3 2 T U N 3 M S S 2 0 5 7 5 0 7 6 2 L E N A P T N O R F 0 0 4 M T 1 1 5 9 5 0 7 6 2 L E N A P R A E R 0 0 4 M T 1 T I L A I T N E D I F N O C D N A Y R A T E I R P...

Page 241: ...N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N...

Page 242: ...U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 1 8 6 1 9 2 E D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C...

Page 243: ...G N I W A R D S C I T A M U E N P E S A B 0 0 4 M T O V P O V P 3 1 0 2 4 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 0 0 s b l T H G I E W 8 F O 7 T E E H S...

Page 244: ...E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1...

Page 245: ...E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S...

Page 246: ...O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F...

Page 247: ...M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F...

Page 248: ...K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E...

Page 249: ...5 7 4 2 7 6 2 P I R T S T H G I L D E L 1 6 5 4 1 4 7 6 2 E T A L P E G D I R B P P 1 7 5 5 1 4 7 6 2 R A B T H G I L D E L 1 9 5 2 5 7 2 9 2 Y L B M E S S A D A E H P P 1 T I L A I T N E D I F N O C...

Page 250: ...R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E C A L P K C I P 0 0 4 M T H R O V P 4 1 0 2 5 6...

Page 251: ...U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 2 8 1 9 2 F D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0...

Page 252: ...1 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 0 0 s b l T H G I E W 0 1 F O 9 T E E H S B Y L B M E S S A E C A L P K C I P S C I T A M U E N P 0 0 4 M T L A...

Page 253: ...E I F I C E P S E S I W R E H T O S S E L N U 2 3 E M A N E T A D R P P A G N E N W A R D X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 Y L B M E S S A D A E H P P 8 1 0 2 7 2 1...

Page 254: ...2 2 8 1 9 2 M O R F 2 7 6 1 9 2 M O R F Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H...

Page 255: ...2 G N I R G N I N I A T E R 1 7 1 7 1 0 9 4 2 G N I R G N I N I A T E R 1 8 1 4 7 9 9 4 2 K C O L B 5 1 N G M N N I W I H 1 9 1 3 8 4 6 6 2 R E H S A W Y V A E H 2 0 2 0 6 0 0 7 2 G N I H S U B R E T...

Page 256: ...N O I T A C I F I D O M 1 4 2 6 0 0 7 6 2 T N U O M R E D N I L Y C 1 5 2 9 0 0 7 6 2 P O T S R E P P U 1 6 2 0 1 0 7 6 2 P O T S R E W O L 1 7 2 2 1 0 7 6 2 T N U O M R O H C N A G N I R P S 1 S N O...

Page 257: ...R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A...

Page 258: ...1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y A R T Y L B M E S S A D R A U G 3 0 4 M T H R O V P 4 1 0 2 5 6 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V...

Page 259: ...O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R...

Page 260: ...I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B...

Page 261: ...O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T...

Page 262: ...P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 6 5 7 2 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A...

Page 263: ...0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A R E P A T 0 0 4 M T H R O V P 3 1 6 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2...

Page 264: ...M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S...

Page 265: ...0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N G N I W A R D S C I T A M U E N P R E P A T 0 0 4 M T O V P O V P 3 1 0 2 4 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2...

Page 266: ...0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E S A B R E P A T 0 0 4 M T H R O V P 3 1 5 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T...

Page 267: ...S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 7 6 1 9 2 C D E I F I C E P S E S I W R...

Page 268: ...D 1 6 6 8 3 7 6 6 2 R E V O C K C A R T T R O H S 1 7 6 6 4 7 6 6 2 K C A R T R A E R T R O H S 1 8 6 7 4 7 6 6 2 2 R E V O C K C A R T T R O H S 1 0 7 8 6 0 7 6 2 R E V O C K C A R T 1 2 7 0 7 0 7 6...

Page 269: ...E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S...

Page 270: ...2 6 4 2 6 0 6 3 2 D A E H E S E E H C D E T T O L S S S 5 2 X 2 M W E R C S 4 7 4 4 2 0 8 3 2 4 1 R E H S A W T A L F 2 3 5 7 0 6 6 5 2 T N U O M R O T O M 1 3 7 1 7 0 7 6 2 L I A R N I D R E P A T 0...

Page 271: ...M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E R U S O L C N E R O T O M R E P A T 0 0 4 M T H R O V P 3 1 6 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D...

Page 272: ...0 5 M T H L E R U S O L C N E E D I S 1 1 3 1 5 0 1 6 2 0 5 M T H R E R U S O L C N E E D I S 1 2 3 3 6 0 3 6 2 E D I S T E K C O R P S K C O L L A E S 1 5 3 6 6 0 7 6 2 E N I H C A M E S A B T N O R...

Page 273: ...R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 6 7 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N...

Page 274: ...1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N R E C N A D M R A P U E K A T H R 5 1 5 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 5 6 4 s b l T H G I...

Page 275: ...2 P A C D N E R O T O M C D 1 2 2 9 1 2 6 6 2 L E X A R E C N A D 1 3 2 5 6 2 6 6 2 M R A R E C N A D 1 4 2 3 6 0 7 6 2 E L D N I P S P U E K A T V 4 2 1 5 2 4 8 4 7 6 2 M R A P U E K A T 1 6 2 6 3 0...

Page 276: ...X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A K C A R T T N O R F H R O V P 3 1 5 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I...

Page 277: ...O C 1 0 2 3 6 0 1 6 2 R E T U O R E L A E S R E V O C 1 1 2 4 6 0 1 6 2 T R O H S K C A R T R E V O C 1 2 2 7 9 0 1 6 2 T 0 3 N O I T A C I F I D O M R A E G 1 3 2 9 2 4 1 6 2 T N U O M T F A H S K C...

Page 278: ...R 1 8 3 3 8 s b l T H G I E W 2 F O 1 T E E H S B L A I R E T A M H S I N I F S E T O N L A R E N E G 5 4 1 Y I S N A R E P G N I C N A R E L O T C I R T E M O E G T E R P R E T N I D E T O N S S E L...

Page 279: ...A S N O I S N E M I D S E C N A R E L O T R A L U G N A E C A F R U S O N M E T I R E B M U N T R A P N O I T P I R C S E D Y T Q 1 9 2 0 0 0 2 B 0 1 6 B P J C C M S R E D N I L Y C R I A 1 2 0 3 0 0...

Page 280: ...R 1 2 7 3 8 s b l T H G I E W 4 F O 1 T E E H S B L A I R E T A M H S I N I F S E T O N L A R E N E G 5 4 1 Y I S N A R E P G N I C N A R E L O T C I R T E M O E G T E R P R E T N I D E T O N S S E L...

Page 281: ...O N M E T I R E B M U N T R A P N O I T P I R C S E D Y T Q 1 9 2 0 0 0 2 B 0 1 6 B P J C C M S R E D N I L Y C R I A 1 2 0 3 0 0 0 2 0 1 5 1 B P J C R E D N I L Y C R I A C M S 1 3 9 5 2 0 0 2 W O B...

Page 282: ...H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N T A E H A S P L A E S R E T U O 0 0 5 M T H R x 3 1 0 2 3 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V...

Page 283: ...R P P A G N E E T A D E M A N Y L B M E S S A E P A T R E V O C H R 3 1 4 2 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 8 0 3 s b l T H G I E W 3 F O 1 T E E...

Page 284: ...0 1 S S S C H S 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R...

Page 285: ...I K E T V F O N O I S S I M R E P 2 4 9 0 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D...

Page 286: ...T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 2 4 9 0 9 2 A D E I F I C E P S E S I W R E H T O S S E L...

Page 287: ...0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E P A T R E I R R A C M R A D E E F N I 0 5 M T H R 3 1 4 2 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z...

Page 288: ...I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 5 4 9 0 9 2 B D...

Page 289: ...B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A A R E M A C E P A T R E V O H R O V P 5 1 5 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 3 9 0 s b...

Page 290: ...A C 0 0 4 2 8 1 9 3 4 0 0 5 A M 5 1 G V I E C N E Y E K 1 9 1 5 4 4 0 0 5 K R B S N E L G N I Y F I N G A M R O S N E S V 1 Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U...

Page 291: ...I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 6 7 8 1 9 2 B D E I F I C E P S E S I W R...

Page 292: ...D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 6 7 8 1 9 2 B D E I F I C E P S E S I W R E H T O S S E L...

Page 293: ...2 B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A Y A R T 3 0 4 M T H...

Page 294: ...0 5 6 1 1 8 6 2 R E T N E C P M A L C Y A R T 1 1 5 7 1 1 8 6 2 E D I S P M A L C Y A R T 2 2 5 8 1 1 8 6 2 T F A H S P M A L C Y A R T 3 Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P...

Page 295: ...D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A Y A R T 3 0 4 M T H R H...

Page 296: ...8 6 1 9 2 S G N I W A R D Y L B M E S S A L A N I F E E S S I X A L E V A R T S N O I T C U R T S N I K R O W T N E M N G I L A R O F Y A M T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I...

Page 297: ...R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P 3 1 3 2 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 A N E L T I T E Z I S O N G W D V E R 7 5 8 3 s b l T H G I E W 6...

Page 298: ...E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S...

Page 299: ...O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3...

Page 300: ...O N O I S S I M R E P 7 6 6 1 9 2 A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L...

Page 301: ...F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P...

Page 302: ...N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A E M A R F 0 0 4 M T H R O V P 3 1 3 2 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 A N E L T I T E Z I S O N G...

Page 303: ...____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________...

Page 304: ...1 to 3 42 D292106 6b fm Chapter 4 Machine Set up Pages 4 1 to 4 32 D292106 7b fm Chapter 5 Vision Set up Pages 5 1 to 5 46 D292106 16c fm Chapter 6 Operation Pages 6 1 to 6 12 D292106 8b fm Chapter 7...

Page 305: ...t you own your V TEK product V TEK will be responsible for ground shipments to and from V TEK s facility in Mankato MN U S A or its designate For the remainder of your warranty V TEK will pay freight...

Page 306: ...751 Summit Avenue Mankato MN 56001 507 387 2039 FAX 507 387 2257 www vtekusa com Email info vtekusa com...

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V-TEK TM-403, User Manual, Page: 78 / 306

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