UTILCO BLL-85CU-P Instruction Manual Download

Page: 1 / 24

Instruction manual

Model: BLL-85CU-P

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

UTILCO Lineman Tools

4730 Madison Road

Cincinnati OH 45227

www.utilco.com

Phone:

800-776-9775

513-533-6200

Summary of Contents for BLL-85CU-P

Page 1: ...CU P Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Page 2: ...down Page 18 12 Parts List Page 19 13 Tool Maintenance Page 20 THANK YOU for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please re...

Page 3: ...red options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and workmanship Subj...

Page 4: ... hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe ...

Page 5: ...als together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable ...

Page 6: ...Pg 6 BLL 85CU P Release lever Eyelet and ring Label Release button Carrying loop Battery pack Battery release buttons LED worklight Advance trigger Movable blade 3 Tool Parts Labeled ...

Page 7: ...Pg 7 BLL 85CU P 4 Kit Includes 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case ...

Page 8: ...capacity 5 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 20 6 in x 13 in x 3 in L x H x W Weight 16 3lbs including battery Cut Capacity Cu code wire 3 AL code wire 3 Lead sheath 3 20 6 in 523 mm 3 in 75 mm 13 in 331 mm ...

Page 9: ...n Charging is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge Button Fuel Gauge Rapid Charge Capable Pack Indicator ...

Page 10: ...us pack is charging A fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when chargin...

Page 11: ...e parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or allo...

Page 12: ...uickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors cur rent dra...

Page 13: ...cumentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the c...

Page 14: ... side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge WRIST AND SHOULDER STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 clic...

Page 15: ...n The ram continues to retract as the release button is held down CUTTING 1 Retract the blade fully by pressing the release button 2 Unlatch the tool head by pressing down on release lever 3 4 Close head and latch around material Be sure tool head is completely latched before cutting or damage will occur MAX 2 1 CAUTION always wear eye protection while cutting WARNING do not cut steel ...

Page 16: ...e trigger and start the cutting cycle 6 Once cutting cycle is complete retract the cutting blade by pressing the retract button NOTE There is no need to advance tool to bypass Once cut is complete release the trigger This will save battery life time and the overall life of the tool 7 You can back the ram up at any time during the cutting cycle even without the battery ...

Page 17: ...REW 2 10 706096 LATERAL PLATE 2 11 701425 LOCKING RING 2 12 710963 HEXAGONAL NUT 2 Part Part Description Qty 13 706103 SUPPORTING ROLL 1 14 705806 FILTER DISC 1 15 706091 CYLINDER HEAD 1 16 710630 CAP SCREW 2 17 708056 HEXAGONAL NUT 2 18 706098 CYLINDRICAL PIN 2 19 706101 LOCK WASHER 4 20 706002 TENSION SPRING 2 21 700857 ROLL PIN 1 22 706088 LOCKING LEVER 1 23 701139 HEXAGONAL NUT 1 24 706099 BUS...

Page 18: ...Pg 18 BLL 85CU P 12 Tool Parts Breakdown 1 22 23 19 21 20 18 17 16 15 14 13 12 11 10 9 8 6 5 4 3 2 32 31 30 29 28 27 26 25 24 34 33 35 36 7 19 18 14 25 ...

Page 19: ...30781 MAGNET 1 33 711942 TANK PLUG 1 34 714331 INTERIOR CPL 1 35 714314 PD BUTTON 1 36 BAT 1850 BATTERY 1 Part Number Part Description Qty 1 200322 HEXAGONAL NUT 1 2 710671 GRUB SCREW 1 3 101169 NEEDLE ROLLER 1 4 714302 BUSHING PD 1 5 E714607 CUTTING HEAD MNT 1 6 714552 FIXED BLADE 1 7 700467 COUNTERSUNK SCREW 2 8 714551 MOVING BLADE 1 9 712802 SEAL 1 10 712803 SUPPORT RING 1 11 714316 FLANGE 1 12...

Page 20: ... wipe the cutting head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Page 21: ...Pg 21 BLL 85CU P Notes ...

Page 22: ...Pg 22 BLL 85CU P Notes ...

Page 23: ...Pg 23 BLL 85CU P Notes ...

Page 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...

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